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MBM FC-10 Operation Manual

Table top collator
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OPERATION MANUAL
MBM TABLE TOP COLLATOR
Read this "Operation Manual" carefully before use.
Keep it at specific place for handy reference.
MyBinding.com
5500 NE Moore Court
Hillsboro, OR 97124
Toll Free: 1-800-944-4573
Local: 503-640-5920
FC-10
REVISED:May 31, 2005

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  • Page 1 OPERATION MANUAL MBM TABLE TOP COLLATOR FC-10 Read this “Operation Manual” carefully before use. Keep it at specific place for handy reference. MyBinding.com 5500 NE Moore Court Hillsboro, OR 97124 Toll Free: 1-800-944-4573 REVISED:May 31, 2005 Local: 503-640-5920...
  • Page 2 Safety Instructions Definition of Symbols and Notes In this manual following names and signs stand for possible dangers. Danger This Symbol stands for immediate danger threatening the life and health of persons. Disregarding these instructions may cause severe damage to health and even serious injuries.

  • Page 3: Table Of Contents

    INTRODUCTION Read this “Operation Manual” carefully before use. Keep it at a specific place for handy reference. Since the specifications of this machine are subject to change, be sure not to mistake this manual for one of a different mode, descriptions of may differ. CONTENTS 1.

  • Page 4: Installation

    6. MAINTENANCE, INSPECTION, CONSUMABLES .............27 Important for maintenance and inspection ..............27 Usual maintenance......................27 Consumables.......................28 7. TROUBLE SHOOTING ....................29 Corrective actions to be taken when LED lamps are lit or flashing ......29 Troubleshooting ......................31 7.3. In case of breakdown ....................32 8. RELOCATION OR DISPOSAL..................33 Relocation ........................33 8.1.1 Removal of the machine from its present location ..........33...

  • Page 5: Precautions For Installation And Use

    1. PRECAUTIONS FOR INSTALLATION AND USE 1.1 Installation Caution Use the optional collator table exclusively designed for this machine and do not install the machine in an unstable place, such as one that shakes or tilts. The machine may fall, causing a damage or bodily injury. Do not install the machine in a humid or dusty place, as excessive humidity and dust may cause fire and physical injury.
  • Page 6 1.2 Place for installation Avoid installing the machine in the following places for the sake of safety and to prevent mechanical problems. [Precautions for installation] ・ Locations with extremely high or low temperatures. Room temperature should be between 40 and 95 degrees.

  • Page 7: Confirmation Of Contents And Quantity Of Attachments

    1.3 Confirmation of contents and quantity of attachments After unpacking the collator, check the attachments. Should any part be missing, contact your dealer immediately. IMPORTANT NOTES: FOR ASSMBLYING MACHINE REFER PAGE 11, 3. PREPARATION FOR USE. MyBinding.com 5500 NE Moore Court Hillsboro, OR 97124 Toll Free: 1-800-944-4573 Local: 503-640-5920...

  • Page 8: Components

    COMPONENTS 2.1 Overview Right Connector (14) and left Connector (15) are non-limited power circuit. Name Operation Panel Paper guide Paper feed table Paper feed pressure shifting lever Power switch Circuit breaker Paper feed roller Left cover Back door (10) Stacking pole (11) Stacking table (12)

  • Page 9: Operation Panel

    2.2 Operation Panel Name Function Station LED lamp Shows the collating status of each station 1 through 10. DOOR lamp Lights up when the back door is open. Shows direction of paper ejection when lighted green. ERROR (L) lamp Indicates an error in the left side collator when lighted red. Displays the number of collated sheets.
  • Page 10 Name Function Flashes green in the event of no paper or no feed. EMPTY FEE/NO PAPER In case of no paper, the lamp for the relevant station blinks slowly. (10) lamp If empty feed, the lamp for the relevant station blinks quickly. (11) EJECT lamp Lights should a paper ejection jam occur or when the stacking table is full.

  • Page 11: Preparations For Use

    3. PREPARATIONS FOR USE 3.1 Installing attachments 1. Mount the plate to prevent the machine from falling (1) Insert under the collator the plate to prevent the machine from falling. (2) Attach the plate by aligning the four holes of the machine body with those of the plate and securing it with the 4 flathead screws RK4x8.
  • Page 12 4. Stacking table (1) Fit the tumbler-shaped hooks on the stacking table into the hooks of the front foot rubber base (two places) while fitting the tip notch of the stacking table to the collator’s crisscross roller, then tilt the stacker table on either right or left side (right with the roller on the right, left when on the left), and insert the stacking table hooks in the opening on the front foot rubber base.
  • Page 13 5. Paper feed table (1) First, make sure the table lift lever is in its low position. If it is not, turn the power switch on and press the Reset key for three seconds or more to lower the lever. Normally, the lever is below the paper feed table;...

  • Page 14: Setting Paper Feed Pressure

    3.2 Setting paper feed pressure - Position the paper feed pressure shift lever at [2] for normal jobs (ordinary paper). - Four different degrees of pressure can be selected for Stations 1 and 10. - Three different degrees of pressure can be selected for Stations 2 to 9.

  • Page 15: Matters To Note

    4. MATTERS TO NOTE 4.1 Definitions Name Explanation Paper jam Paper stuck in the machine Double feed Feeding two or more sheets together Paper feed slip Paper not being fed Fan out Pulling out stuck sheets by blowing air 4.2 Characteristics and purpose of use ・...

  • Page 16: Operations

    5. OPERATIONS 5.1. Procedure and method 5.1.1. Activating power Turn the power switch on. Caution! Before turning the power switch to ON, make sure that the paper feed, auxiliary and stacking tables are fully inserted. 5.1.2 Setting of paper on feed tables (1) Load paper on the paper feed tables and hold it firmly using the lateral paper guides.
  • Page 17 (2) Paper loading order 1) Paper with the printed side down Load the paper on the feed tables from bottom to top in ascending order of pages. In this case Page 1 appears at the top of collated sheets on the stacking table. 2) Paper with the printed side up Load the paper on the feed tables from top to bottom in ascending order of pages.

  • Page 18: Setting Of Stacking Guides, Poles, Etc

    5.1.3 Setting of stacking guides, poles, etc. Set the right and left side guides, stacking poles (two) and stacking end guide, respectively according to paper size. If the paper is caught by the guides or not properly aligned, make fine adjustments by moving the guides forward or backward, right or left.

  • Page 19: Counter

    (2) If all is in order, press the START/STOP key to begin collating. To halt collation, press the START/STOP key again. Remarks a) Do not turn off the power switch while paper feed is in progress. b) If there is any empty feed, the last collated set may have missing pages.

  • Page 20: Setting Normal Or Alternate Collation Mode

    (2)Press the SPEED/3 key to change speed. Each time the MODE key and SPEED key are pressed, speed switches between high and low speed. (High speed: SPEED lamp lights; low speed: SPEED lamp not lit.) Remarks When revising collating speed, be sure to press the START/STOP key after pressing the CHECK key.

  • Page 21: Crisscross Stacking (Or Straight Stacking)

    ・ Loading paper with the printed side down in Alternate mode. 5.5 Crisscross stacking (or straight stacking) Crisscross stacking or straight stacking can be set according to purpose. Crisscross stacking: Collated paper is stacked set by set crisscrossed to right and left sides. ( when the lamp is lit) Straight stacking: Collated paper is stacked straight.

  • Page 22: Programmed Insert Mode

    (3) Press the MODE key to change the display beside the Counter from SHEET to SET, then input the number of batches. <Example> When “5” is input as the number of batches, the machine stops operation after 5 batches of 10 collated sets are processed.

  • Page 23: Storing Insert/Programmed Insert Mode Data

    (3) Press the MODE key to change the display beside the Counter from SHEET to SET, then input the number of batches. <Example> When “5” is input as the number of batches, the machine stops operation after 5 batches (5 chits) are processed. (4) Press the MODE key again;...

  • Page 24: Calling Up The Insert/Programmed Insert Mode Data

    (2) Press the MODE key for three seconds; memory code [AbCd] will be displayed. - A flashing letter means that that letter is not stored in memory. - A lit letter means that that letter is already stored in memory. The content of Insert or Programmed Insert mode data cannot be checked directly from this;...

  • Page 25: Repeat Mode

    (3) Press the key to respond to A to d for three seconds and memorize the data. Memory code A to d responds to the following keys: - Memory code A: Key 1 - Memory code b: Key 2 - Memory code C: Key 3 - Memory code d: Key 4 To cancel the storage in each memory code, press the RESET key.

  • Page 26: Changing Light Intensity

    5.11 Changing light intensity Each time paper is checked, the machine detects paper thickness and automatically adjusts the intensity of light it emits using the photo sensor. But if the light intensity initially set is too bright, the photo sensor may judge empty feed when very thin paper is fed, as the light is too strong and the sensor cannot detect the paper.

  • Page 27: Maintenance, Inspection, Consumables

    6. MAINTENANCE, INSPECTION, CONSUMABLES 6.1 Important for maintenance and inspection Caution When conducting inspections and maintenance, be sure to remove the power plug from the outlet. If not, it may cause injury or electric shock. 6.2 Usual maintenance ・ Cleaning of paper feed rubber roller and separator is recommended from time to time (as required). Flat head Separator screwdriver...

  • Page 28: Consumables

    (1) Remove the paper feed tables and auxiliary tables. While holding the paper feed shaft, push it in to the left, then pull it toward the front. If the paper feed rollers are dislocated, correct their positions; the center rubber roller should be located at the center of the separator. (2) After removing the paper feed shaft, clean its three rubber rollers using a cloth dampened with cleaning fluid special for the collator (option).

  • Page 29: Trouble Shooting

    7. TROUBLE SHOOTING 7.1 Corrective actions to be taken when LED lamps are lit or flashing When EMPTY FEED, PAPER JAM or DOUBLE FEED lamps flash, remove the last set from the ejected paper. Since the number of erroneous collation is not counted, the number of stacked sets is the number of sets displayed on the counter less the removed one set.
  • Page 30 LAMPS STATUS/CAUSE CORRECTIVE ACTION (Lit/Flashing) When paper is checked The light emitted by the paper feed Repeat paper check several times by pressing the by pressing the photo sensor is too bright or too CHECK key. Each time paper check is repeated , the CHECK key, dark against the thickness of paper.

  • Page 31: Troubleshooting

    7.2 Troubleshooting Troubles Possible cause Action The POWER has been The power cord is not plugged in. Insert the power plug into the outlet. switched on, but does The circuit breaker is activated. Reset the circuit breaker. not indicate on the Internal trouble of the machine Contact your dealer.

  • Page 32: In Case Of Breakdown

    7.3. In case of breakdown Should the collator need repair, contact your MBM dealer. MyBinding.com 5500 NE Moore Court Hillsboro, OR 97124 Toll Free: 1-800-944-4573...

  • Page 33: Relocation Or Disposal

    8. RELOCATION OR DISPOSAL 8.1 Relocation 8.1.1 Removal of the machine from its present location Before removing the machine from its present location, be sure to remove the power plug from the wall outlet. 8.1.2 Transport (1) Transport the removed parts, attachments and Operation Manual together with the machine. (2) Take care not to expose the collator to strong vibration or shock.

  • Page 34: Product Specifications

    9. PRODUCT SPECIFICATIONS 9.1 Specifications Stations 10 stations Paper Feed Roller separator system Station Capacity 1.1" (approx. 350 sheets of 64g/m paper) Paper Transport Belt roller system Stacking Capacity 2.6" (approx. 880 sheets of 64 g/m paper) Paper Stacking System Right and left index system (20°...

  • Page 35: Ne Moore Court Hillsboro, Or

    MyBinding.com 5500 NE Moore Court Hillsboro, OR 97124 Toll Free: 1-800-944-4573 Local: 503-640-5920...

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