Dynabrade 52560 Safety, Operation And Maintenance Manual

Dynabrade 52560 Safety, Operation And Maintenance Manual

1hp right-angle disc sander governor controlled

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Buy parts on line at https://Dynashop.co.uk/ for all things Dynabrade
For Serial No. 8A1000A and Higher
1hp Right-Angle Disc Sander
Governor Controlled
Models:
52560 – 12,000 RPM, 3/8"-24 Spindle
52561 – 11,000 RPM, 5/8"-11 Spindle
52562 – 9,000 RPM, 5/8"-11 Spindle
52563 – 6,000 RPM, 5/8"-11 Spindle
52564 – 9,000 RPM, M14 x 2 Spindle
52565 – 11,000 RPM, M14 x 2 Spindle
52566 – 12,000 RPM, M14 x 2 Spindle
52567 – 6,000 RPM, M14 x 2 Spindle
Read and understand this tool manual before operating your air tool. Follow all safety rules for the protection of operating personnel
as well as adjacent areas. Always operate, inspect and maintain this tool in accordance with the American National Safety Institute
(ANSI) Safety Code for Portable Air Tools – B186.1. For additional safety information, refer to Safety Requirements for the Use, Care
and Protection of Abrasive Wheels – ANSI B7.1, Code of Federal Regulation – CFR 29 Part 1910, European Committee for Standards
(EN) Hand Held Non-Electric Power Tools – Safety Requirements and applicable State and Local Regulations.
Read and understand tool manual before
work starts to reduce risk of injury to
operator, visitors, and tool.
Eye protection must be worn at all times,
eye protection to conform to ANSI Z87.1.
Respiratory protection to be used when exposed to
contaminants that exceed the applicable threshold
limit values required by law.
Carefully Read all instructions before operating or servicing any Dynabrade
Products offered by Dynabrade are not to be modified, converted or otherwise altered from the original design without expressed written consent from Dynabrade, Inc.
Tool Intent: Right-Angle Sanders are ideal for surface preparation including sanding metal parts and removing rust or paint.
Training: Proper care, maintenance, and storage of your tools will maximize their performance.
• Employer's Responsibility – Provide right-angle sanders operators with safety instructions and training for safe use of tools and accessories.
Accessory Selection:
• Abrasive/accessory RPM (speed) rating MUST be approved for AT LEAST the tool RPM rating.
• Before mounting an accessory, visually inspect for defects. Do not use defective accessories.
• Use only recommended accessories. See back page of manual and Dynabrade catalog.
• Follow tool specifications before choosing size and type of accessory.
• DO NOT mount round abrasive discs that overhang the backing pad by more than 1/4 inch (6mm).
• Only use recommended fittings and air line sizes. Air supply hoses and air hose accessories must have a minimum working pressure rating of 150 PSIG (10 Bars, g)
or 150 percent of the maximum pressure produced in the system, whichever is higher. (See tool Machine Specifications table.)
Warning: Always wear eye protection. Operator of tool is responsible for following: accepted eye, face, respiratory, hearing and body protection.
Buy parts on line at https://Dynashop.co.uk/ for all things Dynabrade
Air Tool Manual – Safety, Operation and Maintenance
SAVE THIS DOCUMENT, EDUCATE ALL PERSONNEL
WARNING
SAFETY LEGEND
WARNING
WARNING
WARNING
SAFETY INSTRUCTIONS
®
Abrasive Power Tool.
Do Not Use Tool For Anything Other Than Its Intended Applications.
OPERATING INSTRUCTIONS
(continued on next page)
Parts Page Reorder No. PD08•06
WARNING
Practice safety requirements. Work alert,
have proper attire, and do not operate tools under
the influence of alcohol or drugs.
WARNING
Ear protection to be worn when exposure to sound,
exceeds the limits of applicable Federal, State or
local statues, ordinances and/or regulations.
WARNING
Air line hazard, pressurized supply lines and flexible
hoses can cause serious injury. Do not use damaged,
frayed or deteriorated air hoses and fittings.
Effective February, 2008
Supersedes PD04•20

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Summary of Contents for Dynabrade 52560

  • Page 1 Abrasive Power Tool. Products offered by Dynabrade are not to be modified, converted or otherwise altered from the original design without expressed written consent from Dynabrade, Inc. Tool Intent: Right-Angle Sanders are ideal for surface preparation including sanding metal parts and removing rust or paint.
  • Page 2: Air System

    Buy parts on line at https://Dynashop.co.uk/ for all things Dynabrade OPERATING INSTRUCTIONS (continued) Caution: Hand, wrist and arm injury may result from repetitive work, motion and overexposure to vibration. • Keep hand and clothing away from working end of the air tool.
  • Page 3: Maintenance Instructions

    • Refer to Dynabrade's Warning/Safety Operating Instructions Tag (Reorder No. 95903) for safety information. After maintenance is performed on tool, add a few drops of Dynabrade Air Lube (P/N 95842) to the air line and start the tool a few times to lubricate air motor. Check for excessive tool vibration.
  • Page 4: Complete Assembly

    Buy parts on line at https://Dynashop.co.uk/ for all things Dynabrade 1hp Right-Angle Disc Sander Index Key No. Part # Description Complete Assembly 50192 4" Back-up Pad 51148 4-1/2" Back-up Pad 51150 5" Back-up Pad 35 N•m 51151 7" Back-up Pad...
  • Page 5 6. Check clarence between rotor and front bearing plate by using a .001" feeler gauge. Clarence should be between .001" – .0015". Adjust clarence by repeating steps 4 and 5 with different shims if necessary. 7. Once proper rotor gap clarence is achieved, install well lubricated 51926 Blades (4) into rotor slots. Dynabrade recommends lubricating blades with 95842 Air Lube.
  • Page 6: Housing Assembly

    Tool Assembly Complete. Please allow 30 minutes for adhesives to cure before operating tool. Important: Before operating, place 2-3 drops of Dynabrade Air Lube (P/N 95842) directly into inlet with throttle lever depressed. Operate tool for 30 seconds to allow air lube to properly lubricate internal motor components. Motor should now be tested for proper operation at 90 PSIG max. If tool operates at a higher RPM than marked on the tool or if vibration and sound levels seem abnormal, the tool should be serviced to correct the cause before use.
  • Page 7: Preventative Maintenance Schedule

    This service chart is published as a guide to expectant life of component parts. The replacement levels are based on average tool usage over one year. Dynabrade Inc. considers one year usage to be 1,000 hours or 50% of a man year. Parts included in motor tune-up kit are identified by High Wear and Medium Wear items.
  • Page 8: Optional Accessories

    Visit Our Web Site: www.dynabrade.com Email: Customer.Service@Dynabrade.com DYNABRADE, INC., 8989 Sheridan Drive • Clarence, NY 14031-1490 • Phone: (716) 631-0100 • Fax: 716-631-2073 • International Fax: 716-631-2524 DYNABRADE EUROPE S.àr.l., Zone Artisanale • L-5485 Wormeldange—Haut, Luxembourg • Telephone: 352 76 84 94 1 • Fax: 352 76 84 95 1 ©...

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