MK Diamond Products CC-100 Owner's Manual & Parts List
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MK Diamond Products CC-100 Owner's Manual & Parts List

Cc-100 crack chaser saw
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Revision 104
Manual Part# 172021
Caution: Read all safety and operating instructions
before using this equipment. This owner's manual
MUST accompany the equipment at all times.
07.2019
CC-100 CRACK CHASER SAW
MODELS
CC-100
CC-100
OWNER'S MANUAL
& PARTS LIST
PART #
171320-9H
171320-13H

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  • Page 1 CC-100 CRACK CHASER SAW www.mkdiamond.com OWNER’S MANUAL & PARTS LIST MODELS PART # CC-100 171320-9H CC-100 171320-13H Revision 104 07.2019 Manual Part# 172021 Caution: Read all safety and operating instructions before using this equipment. This owner’s manual MUST accompany the equipment at all times.
  • Page 2 INTRODUCTION Congratulations on your purchase of a Crack Chaser Saw. We are certain that you will be pleased with your purchase. MK Diamond takes pride in producing the finest construction power tools and diamond blades in the industry. Operated correctly, your Crack Chaser Saw should provide you with years of service. In order to help you, we have included this manual.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS SAFETY Safety Messages Damage Prevention Message General Safety Precautions and Hazard Symbols California Proposition 65 Message Gas Safety Pre-Start Safety Label Locations Product Specifications UNPACKING, TRANSPORT and ASSEMBLY Unpacking Contents Transport Assembly 15-17 STARTUP, OPERATION and SHUTDOWN Startup 17-18 Operation...

  • Page 4: Safety Messages

    CRACK CHASER SAW SAFETY Read and follow all safety, operating and maintenance instructions. Failure to read and follow these instructions could result in injury or death to you or others. Failure to read and follow these instructions could also result in damage and/or reduced equipment life. Safety warnings and guidelines do not by themselves eliminate danger.
  • Page 5 CRACK CHASER SAW SAFETY PERSONAL PROTECTIVE EQUIPMENT ALWAYS wear approved respiratory, head, ear and eye protection when operating this machine. ACCIDENTAL STARTS! Before starting the engine/motor, be sure the ON/OFF switch is in the OFF position to pre- vent accidental starting. Place the ON/OFF switch in the OFF position before performing any service operation.
  • Page 6 CRACK CHASER SAW SAFETY USE PROPER APPAREL DO NOT wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry that may be caught in moving parts. Non-slip footwear is recommended. Wear protective hair cover- ing to contain long hair. SECURE WORK Clamps or a vise should be used to hold work whenever practical.
  • Page 7 CRACK CHASER SAW SAFETY CHECK FOR DAMAGED PARTS Before using a power tool, check for damaged parts. A guard or any other part that is damaged should be carefully checked to determine if it would operate properly and perform its intended function. Always check moving parts for proper alignment or binding. Check for broken parts and mountings and all other conditions that may affect the operation of the power tool.

  • Page 8: California Proposition 65 Message

    CRACK CHASER SAW SAFETY SILICA DUST WARNING Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in their composition may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz, brick clay, granite and numerous other minerals and rocks. Repeated and/or substantial inhalation of airborne crystalline silica can cause serious or fatal respiratory diseases, including silicosis.

  • Page 9: Gas Safety

    CRACK CHASER SAW SAFETY GAS ENGINE SAFETY Gasoline models are shipped from the factory dry, meaning without fuel or oil. Both must be added before equipment can be used. Check the engine Manufacturer Owner's Manual for instructions on fueling, break-in, servicing and proper engine care and use. GAS SAFETY PRECAUTIONS EXPLOSIVE FUEL! Gasoline is extremely flammable, its vapors can explode if ignited;...

  • Page 10: Pre-Start

    CRACK CHASER SAW PRE-START Before starting the machine, ALWAYS check that all guards are in position and correctly fitted. Check the machine for loose bolts before starting. Keep area around the machine clear of obstructions which could cause persons to fall onto moving parts. ALWAYS ensure that the machine is on level ground before using.
  • Page 11 SAFETY OPERATION & SAFETY DECALS The CC-100 Concrete Saw is equipped with a number of safety decals. These decals are provided for operator safety and maintenance information. Should any of these operation or safety decals become unreadable, replacements can be obtained by calling (800) 262-1575.

  • Page 12: Product Specifications

    CC-100 will provide years of dependable service. General Description The CC-100 is engineered as a portable concrete saw powered by a Honda gas engine.The saw is capable of 1-1/8” depth of cut with an 8” blade. Motor and Weight Specifications Motor and Weight specifications for the CC-100 are listed below.

  • Page 13: Unpacking

    CRACK CHASER SAW UNPACKING UNPACKING Your saw has been shipped from the factory thoroughly inspected. Only minimal assembly and service is required. Check each, item, making certain all items are accounted for and in good visual condition before discarding any packing materials. If there are any missing or damaged parts call MK Diamond Customer Service at 800-421-5830.

  • Page 14: Transport

    CRACK CHASER SAW TRANSPORT TRANSPORT CAUTION 1. The Crack Chaser Saw weighs approximately one hundred and forty (140 pounds), use care when transporting. 2. Two people are required to lift and transport the Crack Chaser Saw. The raise lower handle raises the blade. Depth control knob must be adjusted for desired depth of cut.

  • Page 15: Assembly

    CRACK CHASER SAW ASSEMBLY Filling Oil Reservoir NOTE: The engine is shipped with no oil in the crankcase. Refer to the engine manual for de- tails on the type and amount of oil required. To fill the crankcase with oil, place the engine level. In order for this to be accomplished the blade must not be installed, and the depth adjustment must be down (until the en- gine is level).

  • Page 16: Assembly

    CRACK CHASER SAW ASSEMBLY Diamond Blade Installation NOTE: 1. When installing the blade retaining-bolt, ensure the threads of the bolt are aligned with the threads of the drive shaft so as not to “cross-thread” the bolt. 2. When installing the blade ensure that the blade shaft and flanges are free from dirt and all foreign material before mounting blade on the blade shaft.

  • Page 17: Startup

    CRACK CHASER SAW START UP NOTE The blade turns clockwise when facing the blade shaft. Ensure directional arrow on the blade indicates proper rotational direction. In- correct rotation will reduce blade life. Tighten Blade Shaft Nut holding the Blade Shaft steady. Replace the Blade Guard and tighten Blade Guard Nut.
  • Page 18 CRACK CHASER SAW START UP Pre-Start Inspection The pre-start inspection should be performed before beginning any job. If Diamond Blade is worn, replace the blade before starting work. Inspect Blade for damage or cracks. Inspect Engine for leaks. Inspect the saw for general damage Verify the Blade is a dry cutting and/or loose hardware.

  • Page 19: Operation

    As the blade wears adjustments will be required. Dust Collection Systems The CC-100 has two 2” ports for connection with a dust collection system. The vacuum system required must have a CFM of 129 and a HEPA filter guaranteed 99.99% efficient at .3 micron.
  • Page 20 (i.e. electric cable, natural gas line etc...) The CC-100 operates on a down cut principle and you pull the saw toward you NOTICE as gently guiding the blade to follow the crack. The saw has three swiveling casters allowing easy movement to follow random cracks.

  • Page 21: Shutdown

    CRACK CHASER SAW OPERATION Align the Blade with the crack and When the cut is complete, raise the slowly lower blade into crack. Cut Blade completely out of the cut by with engine at full throttle. lifting the Raise/Lower handle. Turn off saw.

  • Page 22: Cleanup

    CRACK CHASER SAW CLEANUP Cleanup Engine parts are extremely hot following use, allow engine to cool 1/2-hour before CAUTION cleaning. Use care during cleanup to avoid injury. 1. To extend operating life, the Concrete Saw should be cleaned following every NOTE: use.

  • Page 23: Maintenance

    CRACK CHASER SAW MAINTENANCE Maintenance Following Use The following maintenance should be performed following each use. Shut down the Engine. Let saw cool Verify the tightness of all bolts and before proceeding. Check Air Filter screws. Clean the saw (except the engine) with soap and water.
  • Page 24 CRACK CHASER SAW MAINTENANCE Clean engine Air Filter weekly and Clean Spark Plug Weekly and re- Clean and lubricate the Blade Shaft. replace monthly. Refer to Engine adjust Spark Plug monthly. Refer to Manual for details. Engine Manual for details. NOTE: Definitive information on engine maintenance is contained in the engine manual provided separately.
  • Page 25 CRACK CHASER SAW MAINTENANCE Yearly and Two-Year Maintenance Perform the following maintenance every year. Inspect belts for proper tension and wear. Check Fuel Level For all Engine related maintenance and troubleshooting refer to the Engine Manual. 1. Gasoline is highly flammable and explosive. You can be burned or seriously WARNING injured when handling fuel.
  • Page 26 CRACK CHASER SAW MAINTENANCE Checking Oil Level NOTE: When installing the Oil Dipstick, ensure the threads are aligned with the threads of the Oil Reservoir so as not to “cross-thread.” Verify the Engine is upright and level. Refer to Engine Manual for details.
  • Page 27 CRACK CHASER SAW MAINTENANCE Spark Plug Adjustments and Replacement For all Engine related maintenance and troubleshooting refer to the Engine Manual. CAUTION DO NOT work around the engine while hot. When installing the Spark Plug, ensure the threads are aligned with the threads in the engine so as not to “cross-thread”...
  • Page 28 CRACK CHASER SAW MAINTENANCE Belt Adjustment and Replacement In order to ensure the saw operates at peak efficiency, the power transmission belt should be inspected monthly and changed if any signs of damage and/or excessive wear is observed. NOTE: 1. When a new belt is installed, it should be inspected and retensioned after the first forty-eight (48) hours of operation.
  • Page 29 CRACK CHASER SAW MAINTENANCE NOTE: Verify the belts are seated in all grooves of the Engine and Blade Shaft Pulleys. Tighten the Engine Tension Arm Check belt for proper tension Repeat Steps L and M until Nuts. (Proper tension is approximately proper tension is achieved.

  • Page 30: Troubleshooting

    CRACK CHASER SAW TROUBLESHOOTING TROUBLESHOOTING When trouble occurs, be sure to check the simple causes which, at first, may seem too obvious to be considered. Refer to the table below for problems and their possible causes. Cause Faulty Improper Dirt in Incorrect Dirty Air No Fuel...
  • Page 31 NOTES...
  • Page 32 CRACK CHASER SAW EXPLODED VIEW MK CC-100-13H, 13HP HONDA P/N 171320-13H...
  • Page 33 CRACK CHASER SAW PARTS LIST MK CC-100-13H, 13HP HONDA P/N 171320-13H ITEM NO. DESCRIPTION PART # QTY. NUT, HEX, 3/8-16 101188 WASHER, FLAT, SAE, 3/8 150923 WASHER, LOCK, SPLIT, 3/8 150925 SCREW, HEX HD, CAP, 5/16-18 X 3/4 151369 WASHER, LOCK, SPLIT, 5/16...
  • Page 34 CRACK CHASER SAW EXPLODED VIEW MK CC-100-9H, 9HP HONDA P/N 171320-9H...
  • Page 35 CRACK CHASER SAW PARTS LIST MK CC-100-13H, 9HP HONDA P/N 171320-9H ITEM NO. DESCRIPTION PART # QTY. NUT, HEX, 3/8-16 101188 WASHER, FLAT, SAE, 3/8 150923 WASHER, LOCK, SPLIT, 3/8 150925 SCREW, HEX HD, CAP, 5/16-18 X 3/4 151369 WASHER, LOCK, SPLIT, 5/16...
  • Page 36 CRACK CHASER SAW EXPLODED VIEW MK CC-100 CRACK CHASER, PARENT P/N 171320...
  • Page 37 CRACK CHASER SAW PARTS LIST MK CC-100 CRACK CHASER, PARENT P/N 171320 ITEM NO. DESCRIPTION PART # QTY. NUT, HEX, 3/8-16 101188 NUT, HEX, 5/16-18 101196 WRENCH, BOX END, 1-1/2 X 9/16 137976 GRIP, HANDLE, 1.0 ID 150842 WASHER, FLAT, SAE, 3/8...
  • Page 38 CRACK CHASER SAW EXPLODED VIEW MK CC-100 CRACK CHASER, PARENT P/N 171320...
  • Page 39 CRACK CHASER SAW PARTS LIST MK CC-100 CRACK CHASER, PARENT P/N 171320 ITEM NO. DESCRIPTION PART # QTY. NUT, HEX, 3/8-16 101188 NUT, HEX, 5/16-18 101196 WASHER, 1/2 SAE FLAT 150924 WASHER, LOCK, SPLIT, 3/8 150925 SCREW, HEX HD, CAP, 5/16-18 X 3/4...

  • Page 40: Exploded View & Parts Lists

    CRACK CHASER SAW EXPLODED VIEW & PARTS LIST MK CC-100 ASSY, BLADE SHAFT P/N 171328 ITEM NO. DESCRIPTION PART # QTY. KEY, 1/4 SQR X 1-3/4 150796 SCREW, SET, CUP PT, 5/16-18X1/4 152607 FLANGE, 4.0 X 3/4-16LH INNER 155068 NUT, BLDSHFT, LH,3/4-16 155069 BEARING, PILLOW BLK 1”...
  • Page 41 CRACK CHASER SAW EXPLODED VIEW & PARTS LIST MK CC-100 ASSY, GUARD, BLADE P/N 171331 ITEM NO. DESCRIPTION PART # QTY. SCREW, PAN HD, #10-24X3/8 151097 SCREW, 5/16-18 X 1/2 HEX HEAD MACHINE 152473 WASHER, FLAT, SAE, #10 154369 GUARD, BLADE, 8”...

  • Page 42: Exploded View & Parts Lists

    CRACK CHASER SAW EXPLODED VIEW & PARTS LIST MK CC-100 KIT, WHEEL, 6X2 P/N 172014 ITEM NO. DESCRIPTION PART # QTY. AXLE, 6 X 2 WHEEL 172015 WHEEL,6 X 2,150LB 172016 PIN, HAIRPIN COTTER, 1/8 X 2-1/2 172017...

  • Page 43: Accessories

    CRACK CHASER SAW ACCESSORIES ACCESSORIES ITEM NUMBER DECRIPTION MK-404DV 151927 8” x .250 x 1” MK-404DV 151934 8” x .375 x 1” MK-404DV 151938 8” x .500 x 1” 172014 Straight Cut Wheel Kit...

  • Page 44: Ordering Information

    CRACK CHASER SAW ORDERING & RETURN ORDERING INFORMATION You may order MK Diamond products through your local MK Diamond distributor or, you may order direct from MK Diamond. When ordering direct from MK Diamond, please have the following information ready before calling: •...

  • Page 45: Warranty

    © COPYRIGHT 2019, MK DIAMOND PRODUCTS, INC. ALL RIGHTS RESERVED. The MK Diamond logo is a registered trademark of MK Diamond Products, Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their re- spective owners and used with permission.
  • Page 46 NOTES...
  • Page 47 NOTES...
  • Page 48 CC-100 CRACK CHASER SAW OWNER’S MANUAL & PART LISTS MK Diamond Products, Inc. 1315 Storm Parkway Torrance, CA 90501 Toll-Free: (800) 421-5830 Phone: (310) 539-5221 Fax: (310) 539-5158 www.mkdiamond.com...

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