Dover Wilden Advanced Metal P200 Series Operation & Maintenance Manual
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Dover Wilden Advanced Metal P200 Series Operation & Maintenance Manual

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P200/PX200
™
Advanced
Series METAL Pumps
A d v a n c e y o u r p r o c e s s
E n g i n e e r i n g
O p e r a t i o n &
M a i n t e n a n c e
LI
LI
LISTED
I
ST
ST
S
ST
ED
E D
E
E
79
WIL-11080-E-14
REPLACES WIL-11080-E-13

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  • Page 1 P200/PX200 E n g i n e e r i n g O p e r a t i o n & ™ Advanced Series METAL Pumps M a i n t e n a n c e A d v a n c e y o u r p r o c e s s LISTED WIL-11080-E-14 REPLACES WIL-11080-E-13...

  • Page 2: Table Of Contents

    T A B L E O F C O N T E N T S SECTION 1 CAUTIONS—READ FIRST! ........... 1 SECTION 2 WILDEN PUMP DESIGNATION SYSTEM .

  • Page 3: Cautions-Read First

    S e c t i o n 1 C A U T I O N S — R E A D F I R S T ! CAUTION: Do not apply compressed air to the exhaust port CAUTION: The process fl uid and cleaning fl uids must be —...

  • Page 4: Wilden Pump Designation System

    S e c t i o n 2 W I L D E N P U M P D E S I G N A T I O N S Y S T E M P200 & PX200 LEGEND XP200 / XXXX X / XXX / XX / X XX / XXXX ADVANCED™...

  • Page 5: How It Works-Pump & Air Distribution System

    S e c t i o n 3 H O W I T W O R K S — P U M P The Wilden diaphragm pump is an air-operated, positive displacement, self-priming pump. These drawings show fl ow pattern through the pump upon its initial stroke.

  • Page 6: Dimensional Drawings

    S e c t i o n 4 D I M E N S I O N A L D R A W I N G S P 20 0 Advan ced ™ M eta l — T hre a d e d DIMENSIONS ITEM METRIC (mm)
  • Page 7 S e c t i o n 4 D I M E N S I O N A L D R A W I N G S P 20 0 Advanc ed ™ DIMENSIONS St ain less Steel —Fl an ged ITEM METRIC (mm) STANDARD (inch)
  • Page 8 S e c t i o n 4 D I M E N S I O N A L D R A W I N G S P X2 0 0 Advan ce d™ M eta l — T h re a d e d DIMENSIONS ITEM METRIC (mm)
  • Page 9 S e c t i o n 4 D I M E N S I O N A L D R A W I N G S P X20 0 Advan c ed ™ DIMENSIONS St ain less Steel —Fl an ged ITEM METRIC (mm) STANDARD (inch)

  • Page 10: Performance

    S e c t i o n 5 A P E R F O R M A N C E P200 ADVANCED™ METAL RUBBER-FITTED Height ......... 340 mm (13.4") Width ........343 mm (14.7") Depth ........229 mm (9.0") Ship Weight ..Aluminum 11 kg (24 lbs.) Ductile Iron 21 kg (47 lbs.) 316 Stainless Steel 23 kg (51 lbs.) Air Inlet ........

  • Page 11: Reduced Stroke Ptfe-Fitted

    P E R F O R M A N C E P200 ADVANCED™ METAL REDUCED STROKE PTFE-FITTED Height ......... 340 mm (13.4") Width ........373 mm (14.7") Depth ........229 mm (9.0") Ship Weight ..Aluminum 11 kg (24 lbs.) Ductile Iron 21 kg (47 lbs.) 316 Stainless Steel 23 kg (51 lbs.) Air Inlet ........
  • Page 12 S e c t i o n 5 B S U C T I O N L I F T C U R V E P 2 0 0 A D V A N C E D ™ M E T A L S U C T I O N L I F T C A P A B I L I T Y Traditional Rubber Diaphragms Full Stroke PTFE Diaphragms...

  • Page 13: Px200 Performance

    PX200 P X 2 0 0 P E R F O R M A N C E...

  • Page 14: Operating Principal

    S e c t i o n 5 B Pro-Flo X Operating Principal The Pro-Flo X™ air distribution system with the control dial, the operator can select the optimal revolutionary Effi ciency Management System (EMS) balance of fl ow and effi ciency that best meets the offers fl...

  • Page 15: How To Use This Ems Curve

    H O W T O U S E T H I S E M S C U R V E Example 1 SETTING 4 PERFORMANCE CURVE EMS CURVE Figure 1 Figure 2 0.58 fl ow multiplier Example data point = Example data point = 0.48 air multiplier...
  • Page 16 H O W T O U S E T H I S E M S C U R V E Example 2.1 SETTING 4 PERFORMANCE CURVE EMS CURVE EMS Flow Settings 1 & 2 Figure 4 Figure 5 10.2 0.49 Example data point = fl...
  • Page 17 H O W T O U S E T H I S E M S C U R V E Example 2.2 SETTING 4 PERFORMANCE CURVE EMS CURVE EMS Air Settings 1 & 2 Figure 6 Figure 7 10.2 0.40 Example data point = Example data point = air multiplier...

  • Page 18: Performance Curves Rubber-Fitted

    P E R F O R M A N C E WILDEN PUMP & ENGINEERING, LLC PX200 Performance...

  • Page 19: Tpe-Fitted

    P E R F O R M A N C E PX200 Performance WILDEN PUMP & ENGINEERING, LLC...

  • Page 20: Reduced Stroke Ptfe-Fitted

    P E R F O R M A N C E WILDEN PUMP & ENGINEERING, LLC PX200 Performance...

  • Page 21: Full Stroke Ptfe-Fitted

    P E R F O R M A N C E PX200 Performance WILDEN PUMP & ENGINEERING, LLC...

  • Page 22: Suction Lift Curves

    S e c t i o n 5 D S U C T I O N L I F T C U R V E P X 2 0 0 A D V A N C E D ™ M E T A L S U C T I O N L I F T C A P A B I L I T Y WILDEN PUMP &...

  • Page 24: Suggested Installation, Operation & Troubleshooting

    S e c t i o n 6 S U G G E S T E D I N S T A L L A T I O N Wilden pumps are designed to meet the performance requirements ELEVATION: Selecting a site that is well within the pump’s of even the most demanding pumping applications.
  • Page 25 S U G G E S T E D I N S T A L L A T I O N This illustration is a generic GAUGE representation of an air-operated (OPTIONAL) double-diaphragm pump. EQUALIZER SHUT OFF SURGE DAMPENER VALVE (OPTIONAL) DISCHARGE FLEXIBLE...

  • Page 26: Section 7 Assembly / Disassembly

    S U G G E S T E D O P E R A T I O N & M A I N T E N A N C E ® OPERATION: The Pro-Flo and Pro-Flo X™ pumps are situation and can be restarted by reducing the fl uid pre-lubricated, and do not require in-line lubrication.

  • Page 27: Assembly / Disassembly

    S e c t i o n 7 P U M P D I S A S S E M B L Y To o l s R e q u i r e d : CAUTION: Before any maintenance or repair is attempted, the compressed air line to the pump should be disconnected and all air pressure allowed to bleed from the •...
  • Page 28 P U M P D I S A S S E M B L Y Step 4 Step 5 Step 6 Remove discharge valve Using a 13 mm (1/2") wrench, Remove the inlet valve balls, seats balls, seats valve seat remove the inlet manifold.

  • Page 29: Grounding Strap For Csa Pumps

    P U M P D I S A S S E M B L Y Step 10 Step 11 Step 12 After loosening removing To remove the remaining diaphragm Inspect diaphragms, outer the outer piston the diaphragm assembly from the shaft, secure inner pistons for signs of wear.

  • Page 30: Air Valve Disassembly

    A I R V A L V E D I S A S S E M B L Y To o l s R e q u i r e d : CAUTION: Before any maintenance or repair is attempted, the compressed air line to the pump should be disconnected and all air pressure allowed to bleed from the •...
  • Page 31 A I R V A L V E D I S A S S E M B L Y Step 4 Step 5 Step 6 Remove air valve spool from air Remove air valve end cap to expose Remove pilot spool sleeve retaining valve body by threading one air air valve spool by simply lifting up snap ring on both sides of center...
  • Page 32 A I R V A L V E D I S A S S E M B L Y Step 9 Check center section Glyd™ rings for signs of wear. If necessary, remove Glyd™ rings with o-ring pick and replace. S U B M E R S I B L E P R O - F L O X ™...

  • Page 33: Reassembly Hints & Tips

    R E A S S E M B L Y H I N T S & T I P S ASSEMBLY: SHAFT SEAL INSTALLATION: Upon performing applicable maintenance to the air PRE-INSTALLATION distribution system, the pump can now be reassembled. •...

  • Page 34: Exploded View & Parts Listing

    S e c t i o n 8 e x p l o d e d v i e w & p a r t s l i s t i n g S e c t i o n 8 E X P L O D E D V I E W &...
  • Page 35 E X P L O D E D V I E W & P A R T S L I S T I N G P200 ADVANCED METAL F u l l S t r o k e D i a p h r a g m - F i t t e d P A R T S L I S T I N G P200/AAPPP P200/WSPPP...

  • Page 36: P200 Reduced Stroke

    E X P L O D E D V I E W & P A R T S L I S T I N G P200 ADVANCED METAL R e d u c e d S t r o k e D i a p h r a g m - F i t t e d E X P L O D E D V I E W ALL CIRCLED PART IDENTIFIERS ARE INCLUDED IN REPAIR KITS (see section 9).
  • Page 37 E X P L O D E D V I E W & P A R T S L I S T I N G P200 ADVANCED METAL R e d u c e d S t r o k e D i a p h r a g m - F i t t e d P A R T S L I S T I N G P200/AAPPP P200/WSPPP...

  • Page 38: Px200 Full Stroke

    S e c t i o n 8 E X P L O D E D V I E W & P A R T S L I S T I N G PX200 ADVANCED METAL F u l l S t r o k e D i a p h r a g m - F i t t e d E X P L O D E D V I E W FULL STROKE PTFE-FITTED ALL CIRCLED PART IDENTIFIERS ARE INCLUDED IN REPAIR KITS (see section 9).
  • Page 39 E X P L O D E D V I E W & P A R T S L I S T I N G PX200 ADVANCED METAL F u l l S t r o k e D i a p h r a g m - F i t t e d P A R T S L I S T I N G XPX200/AAAAA XPX200/WWAAA...

  • Page 40: Px200 Reduced Stroke

    E X P L O D E D V I E W & P A R T S L I S T I N G PX200 ADVANCED METAL R e d u c e d S t r o k e D i a p h r a g m - F i t t e d E X P L O D E D V I E W ALL CIRCLED PART IDENTIFIERS ARE INCLUDED IN REPAIR KITS (see section 9).
  • Page 41 E X P L O D E D V I E W & P A R T S L I S T I N G PX200 ADVANCED METAL R e d u c e d S t r o k e D i a p h r a g m - F i t t e d P A R T S L I S T I N G XPX200/AAAAA XPX200/WWAAA...

  • Page 42: Elastomer Options

    S e c t i o n 9 E L A S T O M E R O P T I O N S P200 Advanced™ Metal Pumps REDUCED STROKE FULL STROKE BACK-UP BACK-UP VALVE SEAT MATERIAL DIAPHRAGM (2) DIAPHRAGM (2) DIAPHRAGM (2) VALVE BALL (4) MANIFOLD O-RING (4)
  • Page 43 W A R R A N T Y Each and every product manufactured by Wilden Pump and Engineering, LLC is built to meet the highest standards of quality. Every pump is functionally tested to insure integrity of operation. Wilden Pump and Engineering, LLC warrants that pumps, accessories and parts manufactured or supplied by it to be free from defects in material and workmanship for a period of five (5) years from date of installation or six (6) years from date of manufacture, whichever comes first.

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