Related Manuals for Dynaset HPW 90
Summary of Contents for Dynaset HPW 90
- Page 1 HIGH PRESSURE WATER PUMPS HPW 90 HPW 250 HPW 360 HPW 800 HPW 130 HPW 220 HPW 420 HPW 1000 HPW 180 HPW 300 HPW 460 HPW 1200 HPW 200 HPW 320 HPW 520 HPW 1600 Download PDF version from www.Dynaset.com/manuals Keycode: DM4YRG...
- Page 3 Please visit on our website and social media channels for the latest news and updates. www.dynaset.com info@dynaset.com www.facebook.com/dynaset www.youtube.com/dynasetoy www.twitter.com/Dynaset_ofcl www.instagram.com/dynaset_official Subscribe to our newsletter. Follow the QR code! Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
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Page 4: Table Of Contents
4.2.4. HYDRAULIC FLUIDS 4.3. INSTALLING HPW-PUMP 4.3.1. MAXIMUM INCLINATIONS 4.3.2. CONNECTION TO THE PUMPING FLUID INTAKE 4.3.3. CONNECTION TO THE PUMPING FLUID OUTPUT Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... - Page 5 6.4. REPLACING WATER VALVES 6.5. REPLACING PUMP SEALS 6.6. BOLT TIGHTENING TORQUES 6.7. TROUBLESHOOTING MANUFACTURER’S LIMITED WARRANTY PRODUCT DISPOSAL DECLARATION OF CONFORMITY TECHNICAL SPECIFICATIONS Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
- Page 6 Picture 28: HPW pump without water pressure unloader valve..................36 Picture 29: Stopping the HPW pump ..........................38 Picture 30: Stopping procedure of the HPW pump ......................38 Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
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Page 7: General
Most of HPW pumps are self-priming. READ CHAPTER „10. TECHNICAL SPECIFICA- TIONS“ for specific characteristics of any pump. NOTE! The design of HPW pump is protected with an international patent. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 8: Product Identification Key
The center body and the heads of the pump are made of stainless steel. Center body and heads aluminium bronze (AB) The center body and the heads of the pump are made of aluminium bronze. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 9: Type Plate
Output water flow rate and pressure. Product code Manufacturer’s con- Serial number tact information Maximum hydraulic flow Maximum hydraulic pressure Production month / year Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 10: Hpw Pump Line-Up
HPW 460 / 13. HPW 1600 HPW 320 HPW 520 14. HPW 300 / HPW 130 HPW 360 HPW 250 10. HPW 800 Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 11: Main Components Of Hpw Pump
Head left Pumping fluid intake (S) PT-flange 10. Pumping fluid outlet (WP) Suction manifold 11. Pressure gauge Discharge manifold 12. Water unloader valve Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... - Page 12 HIGH PRESSURE WATER PUMPS GENERAL Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
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Page 13: Safety
SAFETY EQUIPMENT Always wear appropriate clothing and safety equipment such as safety goggles, safety shoes and ear protection when operating the HPW pump. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 14: Operating Safety
Never aim high pressure water at a person. This can cause severe injuries. ATTENTION! Do not exceed the maximum pressure, temperature or load. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 15: Maintenance Safety
Clean surface with solvent detergent before attaching labels. READ OPERATING KEEP FROM USE EAR PROTECTION INSTRUCTIONS. FREEZING. AND SAFETY GOGGLES. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... - Page 16 HIGH PRESSURE WATER PUMPS SAFETY Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
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Page 17: Operating Principles
(2) inside the piston assembly changes the direction of hydraulic flow and the piston assembly starts to move into the opposite direction. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 18: Picture 6: Operating Description Of Hpw Pump 2
NOTE ! Most of HPW-pumps are self-priming. Specific characteristics of any pump can be verified according to parameters, READ CHAPTER „10. TECHNICAL SPECIFICATIONS“. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 19: Hydraulic Connection In Parallel And Series
Hydraulic oil flow required in parallel connection is the maximum hydraulic oil flow of the HPW pump multiplied by the count of the pumps. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 20: Pumping Fluid Connection In Parallel And Series
If pumps with different pressure level is used, the pump which has lower nominal pressure, must be protected with for example check valve. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 21: Installation
If you are unsure of the hydraulic system, please contact the base machine manufacturer. Next three paragraphs describe the hydraulic systems in more detail. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 22: Picture 10: Open Centre Hydraulic System With Load Sensing Variable Displacement Pump
In Load Sensing variable-displacement pump, the flow rate and output pressure adjusts automatically based on the load of the hydraulic system. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 23: Picture 11: Connection Figure For Open Centre Hydraulic System With Load Sensing Variable Displacement Pump
Oil cooler 2.1. DYNASET PC-SAE pres- sure compensator Oil filter 2.2. DYNASET LSV Load Oil tank sensing valve Base machines variable displacement pump Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 24: Picture 12: Closed Centre Hydraulic System With Load Sensing Variable Displacement Pump
In Load Sensing variable-displacement pump, the flow rate and output pressure adjusts automatically based on the load of the hydraulic system. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 25: Picture 13: Connection Figure For Closed Centre Hydraulic System With Load Sensing Variable Displacement Pump
DYNASET LSV Load Sensing valve Oil cooler DYNASET Shuttle valve Oil filter Base machines variable Oil tank displacement pump Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 26: Picture 14: Hydraulic System With Fixed Displacement Pump
Every stroke of the hydraulic motor moves the same amount of oil. The output flow is function of the motor’s rpm and pump’s displacement. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 27: Picture 15: Connection Figure For Hydraulic System With Fixed Discplacement Pump
2.1. DYNASET PC-SAE pres- sure compensator Oil filter 2.2. DYNASET LSV Load Oil tank sensing valve Base machines fixed dis- placement pump Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 28: Dynaset Valves
DYNASET PRIORITY VALVE Picture 17: Priority valve PV-SAE DYNASET PV- SAE priority valve enables the installations of the DYNASET products into any hydraulic system. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 29: Installing Dynaset Hydraulic Product
READ CHAPTER „10. TECHNICAL SPECIFICATIONS“ for specific cooling cap- cities. 4.2.2. INSTALLING DYNASET VALVES Installation instructions can be found in DYNASET LSV or DYNASET PV SAE instal- lation manual. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 30: Connecting Hydraulic Hoses
If oil cooler is used between HPW pump and oil tank the return hydraulic prerssure should be under 5 bar. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 31: Hydraulic Fluids
(depends on model). Picture 22: Leakage detecting holes Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 32: Connection To The Pumping Fluid Intake
When installing HPW pump into pumping fluid line note following things: Picture 24: Installation into pumping fluid line 1. Intake filter for pumping fluid. 2. Air separator for pumping fluid. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 33: Connection To The Pumping Fluid Output
Connect the water or other pumping fluid output line to the water pressure port (WP). Picture 25: Connection to the pumping fluid output Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... - Page 34 HIGH PRESSURE WATER PUMPS INSTALLATION Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
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Page 35: Operation
Correct size of the spray nozzle of pressure tool is a very important step for ensu- ring the optimal water jet or hydro-demolition power in each application. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 36: Adjusting Flow Rate And Pressure Of Pumping Fluid
2. In circuits based on fixed displacement pump closing the water pressure line opens the pressure relief valve in hydraulic system. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 37: Pumping Fluids
100 °C in HOT models. Do not exceed the maximum temperature. NOTE! Maximum pumping fluid temperature in self-priming is 45 °C. Temperatures over 45 °C requires feed. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 38: Working In Cold Temperatures
Clean the pump completely after work, if special pumping fluid is used! READ CHAPTER „5.3. Pumping fluids“ or contact your supplier for use of special pumping fluids. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 39: Maintenance
Check constantly whether the fluid dropping from pump’s leakage detectors is growing. Replace sealing in proper time to exclude intermixing of hydraulic oil and pumping fluid. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 40: Hydraulic Fluids
Keep the HPW pump clean to enable its safe and longlife operation. Check and clean your HPW pump after every work shift. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 41: Replacing Water Valves
MAINTENANCE 6.4. REPLACING WATER VALVES 1. Remove screws from the head. 2. Pull out the head. 3. Remove water valves and O-rings. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... - Page 42 5. Install the head. Tighten heads bolts across, see chapter READ CHAPTER „6.6. Bolt tightening torques“ 6. Repeat the operation to the other head. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
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Page 43: Replacing Pump Seals
1. Remove screws from the head. 2. Pull out the head and remove water valves. 3. Remove the other head and water valves. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... - Page 44 5. Use rubber hammer and special tool to remove piston assembly with cylinder and sealing flanges from the pump. 6. Remove the sealing flanges from the piston assembly. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
- Page 45 7. Remove seals and o-rings from the sealing flanges. 8. Remove the piston assembly from the cylinder. 9. Remove seal from the piston assembly and o-ring from the cylinder. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
- Page 46 Compress the seal into a kidney shape, place it into groove and push it back to normal shape. Avoid making sharp bends on the seal. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
- Page 47 14. Lubricate mating surfaces of the piston assembly and insert it to the body. Place the special tool in the top of the piston assembly. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
- Page 48 Make sure that the piston assembly is installed correctly. 15. Use rubber hammer to install piston assembly into the body. 16. Remove seals from the heads. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
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Page 49: Bolt Tightening Torques
135 Nm (99.5 lb ft) 8.8, SS 180 Nm (133.0 lb ft) 12.9 300 Nm (221.0 lb ft) *SS = Stainless Steel Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 50: Troubleshooting
Regulator’s check valve Water pressure line blocked. damaged, pressure line blocked (models with Check the valve and repair failure. water pressure unloader valve). Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... - Page 51 Adjust the hydraulic flow to the when HPW-pump runs too demanded level. fast. Clean filter or replace filter of Filter clogged or too small. correct size. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
- Page 52 Hyraulic oil-pumping fluid should be replaced. leakage. The rule applies to dropping of hydraulic fluid, pumping fluid and their commixture. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
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Page 53: Manufacturer's Limited Warranty
DYNASET OY or to other location authored by DYNASET OY. Shipment documents must contain: • Purchaser’s name and contact information • Receipt of original purchase • WRN code • Problem description Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... - Page 54 • Product that is used in exceptional conditions, considered to cause excessive wear and tear. • Faults caused by nature phenomenon’s like flood, thunder, etc. © DYNASET OY, all rights reserved Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
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Page 55: Product Disposal
NOTE! Always act according to the waste legislation, regulations and recommendations in waste disposal and waste recycling issued by your local authorities. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... - Page 56 HIGH PRESSURE WATER PUMP PRODUCT DISPOSAL Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
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Page 57: Declaration Of Conformity
If the device has been modified by someone other than the manufacturer or without the manufacturer’s permission, this declaration is not valid. Timo Nieminen R&D Manager Ylöjärvi, Finland 20.04.2016 Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... - Page 58 HIGH PRESSURE WATER PUMPS DECLARATION OF CONFORMITY Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
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Page 59: Technical Specifications
(in) Weight (17.6) (24.3) (35.2) (39.6) (68.3) (48.5) (61.7) (70.5) (lbs) Gallons are U.S. liquid gallons * READ CHAPTER ”10. TECHNICAL SPECIFICATIONS” Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... - Page 60 (13.8) Weight (lbs) (77.2) (70.4) (85.9) (79.3) (85.9) (374,7) (374.7) (390.2) Gallons are U.S. liquid gallons * READ CHAPTER ”10. TECHNICAL SPECIFICATIONS” Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
- Page 61 © DYNASET OY, all rights reserved...
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