Dynaset HVB 350/9-40 User Manual
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Dynaset HVB 350/9-40 User Manual

Hydraulic vibration pump, hydraulic directional vibra
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HVB 350/9-40
HVB 350/18-60
HVB 350/27-80
Download PDF version from www.Dynaset.com/manuals
USER MANUAL
HYDRAULIC VIBRAS
HVD 18/55-24
HVD 70/35-100
Keycode: NJ4VL3

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Summary of Contents for Dynaset HVB 350/9-40

  • Page 1 USER MANUAL HYDRAULIC VIBRAS HVB 350/9-40 HVD 18/55-24 HVB 350/18-60 HVD 70/35-100 HVB 350/27-80 Download PDF version from www.Dynaset.com/manuals Keycode: NJ4VL3...
  • Page 3 Please visit on our website and social media channels for the latest news and updates. www.dynaset.com info@dynaset.com www.facebook.com/dynaset www.youtube.com/dynasetoy www.twitter.com/Dynaset_ofcl www.instagram.com/dynaset_official Subscribe to our newsletter. Follow the QR code! Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...

  • Page 4: Table Of Contents

    6.3. CLEANING THE HVB AND HVD UNITS 6.4. REPLACING SEALS AND INTAKE VALVES TO HVB 6.5. REPLACING SEALS AND INTAKE VALVES TO HVD 6.6. BOLT TIGHTENING TORQUES 6.7. TROUBLESHOOTING Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...
  • Page 5 HYDRAULIC VIBRAS TABLE OF CONTENTS MANUFACTURER’S LIMITED WARRANTY PRODUCT DISPOSAL DECLARATION OF CONFORMITY TECHNICAL SPECIFICATIONS Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...
  • Page 6 Picture 36: Replacing and lubricating piston assembly seals Picture 37: Installing piston Picture 38: Replacing and lubricating head seals Picture 39: Installing body seals and head Picture 40: Tightening the screws Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...
  • Page 7 HYDRAULIC VIBRAS TABLE OF PICTURES Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...
  • Page 8 HYDRAULIC VIBRAS TABLE OF PICTURES Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...

  • Page 9: General

    HVDs produce powerful directional vibration for buckets, street cleaning units, soil compacting etc. HVD vibras create up to 70kN power with 35 Hz frequence. Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...

  • Page 10: Product Identification Key

    1. Product Group in this case HVD Hydraulic Directional Vibra 2. Maximum vibration force in kN. 3. Maximum vibration frequency in Hz. 4. Maximum allowed hydraulic flow in l/min for the HVD. Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...

  • Page 11: Type Plate

    Production month / year Product code Vibration frequence at max. hydraulic flow Serial number and Vibration force Maximum hydraulic flow Manufacturer’s contact information Maximum hydraulic pressure Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...

  • Page 12: Hvb And Hvd Line-Up

    Picture 6: Main components of HVB Type plate Output B Serial number PT-flange Pressure line P Head left Return line T Head right Output A Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...

  • Page 13: Main Components Of Hvd

    HYDRAULIC VIBRAS GENERAL 1.6. MAIN COMPONENTS OF HVD Picture 7: Main components of HVD Type plate Return line T Serial number Head Pressure line P Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...
  • Page 14 HYDRAULIC VIBRAS GENERAL Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...

  • Page 15: Safety

    SAFETY EQUIPMENT Always wear appropriate clothing and safety equipment such as safety goggles, safety shoes and ear protection when operating the HVB or HVD unit. Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...

  • Page 16: Operating Safety

    This is important to ensure safe, reliable and longlife operation of your equipment. Hydraulic system of a base machine should be maintained according to the service program. Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...

  • Page 17: Warning Labels

    Attach labels to visible and appropriate place onto or close to DYNASET product where it’s easily seen. Clean surface with solvent detergent before attaching labels. KÄYTÄ VARO KUUMAA KÄYTTÖOHJEET. KUULONSUOJAIMIA PINTAA. JA SUOJALASEJA. Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...
  • Page 18 HYDRAULIC VIBRAS SAFETY Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...

  • Page 19: Operating Principles

    This way the cylinder moves back and forth (2) safely creating vibration to the tool it is attached. Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...

  • Page 20: Picture 9: Operating Description Of Hvd

    When the hydraulic flow is opened to the HVD (1) the patented cylinder design starts to move back and forth creating directional vibration to the tool (2). Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...

  • Page 21: Installation

    3. Connect the HVB pressure outlets to the cylinders hydraulic lines. The maximum length for hydraulic hoses from HVB to cylinder is 1,5m (60 in). Picture 10: HVB installation Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...

  • Page 22: Picture 11: Installation Of Hvb To Existing Tool Line

    5. Oil cooler 2. Hydraulic tools cylinder 6. Oil filter 3. Base machine’s variable 7. Oil tank displacement pump 4. Open centre directional control valves Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...

  • Page 23: Picture 12: Installation Of Hvb With Dynaset Pv-Sae Priority Valve

    Sensing valve displacement pump 6. Oil cooler 4. Open centre directional control valves 7. Oil filter 5. DYNASET Priority valve PV-SAE 8. Oil tank Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...

  • Page 24: Picture 13: Installation Of Hvb With Dynaset Lsv Valve And Switch

    2. Hydraulic tools cylinder 6. Oil cooler 3. Base machine’s variable displacement pump 7. Oil filter 4. Closed centre directional 8. Oil tank control valves Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...

  • Page 25: Installation Of Hvd

    300 Nm. Picture 15: Installing HVD and installation plate 4. Connect the (P) pressure line and the (T) return line to the HVDs corresponding places. Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...

  • Page 26: Picture 16: Installation Of Hvd To Existing Tool Line

    5. Oil cooler 2. Hydraulic tools cylinder 6. Oil filter 3. Base machine’s variable 7. Oil tank displacement pump 4. Open centre directional control valves Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...

  • Page 27: Picture 17: Installation Of Hvd With Dynaset Pv-Sae Priority Valve

    Sensing valve displacement pump 6. Oil cooler 4. Open centre directional control valves 7. Oil filter 5. DYNASET Priority valve PV-SAE 8. Oil tank Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...

  • Page 28: Picture 18: Installation Of Hvd With Dynaset Lsv Valve And Switch

    2. Hydraulic tools cylinder 6. Oil cooler 3. Base machine’s variable displacement pump 7. Oil filter 4. Closed centre directional 8. Oil tank control valves Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...

  • Page 29: Electric Connections

    INSTALLATION 4.4. ELECTRIC CONNECTIONS If you order the HVB or HVD with DYNASET LSV or PV-SAE valve the connection of the solenoid valve is to be made according to the following schema. Picture 19: Electric schema for solenoid valve Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...
  • Page 30 HYDRAULIC VIBRAS INSTALLATION Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...

  • Page 31: Operation

    HVD starts to vibrate helping the bucket to get through. The vibration stops when the bucket pierces the ground and pressure decreases in the cylinder. Picture 20: Operating HVB and HVD units Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...
  • Page 32 HYDRAULIC VIBRAS OPERATION Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...

  • Page 33: Maintenance

    For the hydraulic fluid change interval follow the base machine’s maintenance instructions. To use special hydraulic fluids with DYNASET equipment, please contact the nearest DYNASET representative for more information. Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...

  • Page 34: Cleaning The Hvb And Hvd Units

    2. Pull out the head and remove used intake valve. Repeat the 1.-2. phase to the other head. Picture 22: Removing the pump head and intake valve Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...

  • Page 35: Picture 23: Positioning The Body

    Picture 24: Removing the piston 5. Remove the piston assembly from the cylinder. Picture 25: Removing the piston from the cylider Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...

  • Page 36: Picture 26: Removing Seals From Piston And The Cylinder

    8. Install the piston assembly to the cylinder. Use vaseline or mineral oil on the seal and mating surfaces to make installation easy. Picture 28: Lubricating the piston and the cylinder Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...

  • Page 37: Picture 29: Installing The Piston Assembly To The Pump Body 1

    Make sure that the piston assembly is installed correctly. 10. Use rubber hammer to install piston assembly into the body. Picture 30: Installing the piston assembly to the pump body 2 Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...

  • Page 38: Picture 31: Removing The Pump Head Seals

    12. Install intake valve and head into the body. Repeat for both heads. Read correct bolt torques from chapter 6.6 Picture 32: Installing the pump heads Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...

  • Page 39: Replacing Seals And Intake Valves To Hvd

    Picture 33: Removing the pump head 2. Remove used old seals and pull out the piston assembly. Picture 34: Removing the body seals and the piston Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...

  • Page 40: Picture 35: Removing Piston Shell

    5. Turn the HVD body vertical and use rubber hammer and special tool to install piston shell into cylinder. Then install the piston. Picture 37: Installing piston Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...

  • Page 41: Picture 38: Replacing And Lubricating Head Seals

    Picture 38: Replacing and lubricating head seals 7. Install new seals into the body and install the head. Picture 39: Installing body seals and head Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...

  • Page 42: Bolt Tightening Torques

    BOLT TIGHTENING TORQUES BOLT TIGHTENING TORQUE 9 Nm 22 Nm 45 Nm 12.9 75 Nm 75 Nm 12.9 210 Nm 180 Nm 12.9 300 Nm Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...

  • Page 43: Troubleshooting

    Check the tightness of component mating, tighten screws. Replace sealings of pumps mated Pumping fluid leakages. surfaces if necessary. Check and tighten couplings. Replace if necessary. Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...
  • Page 44 HYDRAULIC VIBRAS MAINTENANCE Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...
  • Page 45 Receipt of original purchase WRN code Problem description 7. Warranty of repaired product Warranty period of the product repaired under this limited warranty continues to Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...
  • Page 46 • Product that is used in exceptional conditions, considered to cause excessive wear and tear. • Faults caused by nature phenomenon’s like flood, thunder, etc. © DYNASET OY, all rights reserved Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...
  • Page 47 NOTE! Always act according to the waste legislation, regulations and recommendations in waste disposal and waste recycling issued by your local authorities. Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...
  • Page 48 HYDRAULIC VIBRAS PRODUCT DISPOSAL Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...
  • Page 49 If the device has been modified by someone other than the manufacturer or without the manufacturer’s permission, this declaration is not valid. Timo Nieminen R&D Manager Ylöjärvi, Finland 20.4.2016 Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...
  • Page 50 HYDRAULIC VIBRAS DECLARATION OF CONFORMITY Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...
  • Page 51 Base machine size 0 - 5 ( 4-10 ( 7 - 20 0-11 8.8-22 (15.4-44 Gallons are U.S. liquid gallons * READ CHAPTER ”6.2. Hydraulic fluids” Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...
  • Page 52 HYDRAULIC VIBRAS TECHNICAL SPECIFICATIONS Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...
  • Page 53 © DYNASET OY, all rights reserved...
  • Page 54 Menotie 3 FI-33470 Ylöjärvi, Finland tel: +358 3 3488 200 info@DYNASET.com ELECTRICITY MAGNET POWER HG Hydraulic Generator HMG PRO Hydraulic Magnet Generator HGV POWER BOX Variable Hydraulic Generator System MAG Lift Magnet HGV Variable Hydraulic Generator System HMAG PRO Hydraulic Magnet...

This manual is also suitable for:

Hvd 18/55-24Hvb 350/18-60Hvd 70/35-100Hvb 350/27-80

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