Dynaset HPW1200/100-440 Operating Instructions Manual

Hydraulic high pressure water pump

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1
Dynaset HPW pump gives great waterpower with the best power to
weight ratio in the World.
Small size, lightweight, outstanding durable construction with
ingenious piston-to-piston action and low water consumption make
the hydraulic high-pressure water pump very cost effective.
Applications: abrasive power washing, street-cleaning, water cutting,
hydro demolition and scaling, water hydraulics, robotic washing,
pressure testing, offshore and underwater works, etc.
HPW1200/100-440
HYDRAULIC HIGH PRESSURE WATER PUMP
HYDRAULIC FLOW
HYDRAULIC PRESSURE
WATER DISCHARGE
WATER PRESSURE
WEIGHT
OPERATING INSTRUCTIONS
HIGH PRESSURE PUMP HPW 1200/100-440
l/min (gal min) max.
440 (116)
bar (psi) max.
300 (4350)
l/min (gal min) max.
100 (26,5)
bar (psi) max.
1200 (17400)
kg (lb)
March 2013 JLe
177 (390)

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Summary of Contents for Dynaset HPW1200/100-440

  • Page 1 HIGH PRESSURE PUMP HPW 1200/100-440 HPW1200/100-440 HYDRAULIC HIGH PRESSURE WATER PUMP Dynaset HPW pump gives great waterpower with the best power to weight ratio in the World. Small size, lightweight, outstanding durable construction with ingenious piston-to-piston action and low water consumption make the hydraulic high-pressure water pump very cost effective.
  • Page 2: Safety Precations

    Dynaset dispatch department includes one (1) warning sticker bag per one (1) main product. Product recipient is obligated to fix determinate warning sticker to Dynaset product. Attach sticker to visible and appropriate place or close to Dynaset product where it’s easily seen. Before attaching sticker, clean surface with solvent detergent.
  • Page 3: Outline Dimensions

    March 2013 JLe HIGH PRESSURE PUMP HPW 1200/100-440 OUTLINE DIMENSIONS HIGH PRESSURE PUMP HPW 1200/100-440 835 mm (2’ 8 9/10”) 265 mm (10 4/10”) 915 mm (2’ 11 8/10”) 8 pcs. Ø 16 mm (6/10”) 70 mm (2 8/10”) 630 mm (2’ 8/10”) FLUID CONNECTIONS HYDRAULIC PORTS PUMPING FLUID PORTS...
  • Page 4: Installation

    3-way valve. 2. HYDRAULIC SYSTEM WITH VARIABLE DISPLACEMENT PUMP: A. In system with OPEN CENTRE the required oil flow is set by DYNASET PRESSURE COMPENSATED PRIORITY VALVE B. In system with CLOSED CENTRE (load sensing system) the required oil flow is set by DYNASET LS-VALVE kit, which comprises solenoid valve, pressure compensated oil flow limiter and pressure relief valve.
  • Page 5: Pump Start-Up

    March 2013 JLe HIGH PRESSURE PUMP HPW 1200/100-440 INSTALLATION ATTENTION ! Check the ports of your HPW-pump and connect it to hydraulic and pumping fluid circuits according to their markings ! 1. If the hydraulic pressure line will be connected by accident to the return port and return line correspondingly to the pressure port, it will not cause any harm to HPW-pump, however pump will not operate.
  • Page 6 March 2013 JLe HIGH PRESSURE PUMP HPW 1200/100-440 STOPPING HPW-PUMP HPW-pump is halted by shutting off the hydraulic flow. High pressure remains in closed water delivery line, which should be depressurized to avoid unexpected water discharges. If spray gun or similar tool has been used, pull the trigger for some time after the pump has halted.
  • Page 7 March 2013 JLe HIGH PRESSURE PUMP HPW 1200/100-440 PUMP SEALS ASSEMBLY CROSS-SECTIONS LEFT / RIGHT WATER HEAD ASSEMBLY Ascending tube O-ring 57 Seat seal 70 1.x.x 1.x.x Pressure valve seal 32 Water valve seals 50 1.x.x 1.x.x Ascending tube O-ring 57 Seat seal 70 Water valve seals 50 1.x.x...
  • Page 8: Repair Kits

    March 2013 JLe HIGH PRESSURE PUMP HPW 1200/100-440 REPAIR KITS SEAL KIT HPW1200/100-440 DETAILS QUANTITY V100102700 1.x.x 2104564100 SEAL 150 HYDRAUL/WATER PISTON ASSY 1.x.x 2204349100 O-RING 144 SEAL FLANGE ASSEMBLY 1.x.x 2104534000 WATER PISTON SEAL, 1T SEAL FLANGE 1.x.x 2104539000...
  • Page 9: Product Disposal

    • This ‘waste material’ can now be recycled. 2. Deliver the recycling and waste material to waste management facility. Note! Customer can send the DYNASET equipment for reuse or recycling to the Dynaset company or to other location determinate by Dynaset representative.
  • Page 10 Tube / Manifold assembly Collar 3/8” 15/16” High pressure tube 1/4“ fitting on pressure head on WMP connection. 5/8” Gland 13/16” 3/8” Lift HPW1200/100-440 only from eye bolts. Working load limited at 45º fastening, max. load 240 kg (530 lb). Eye bolt...
  • Page 11: Technical Specifications

    March 2013 JLe HIGH PRESSURE PUMP HPW 1200/100-440 TECHNICAL SPECIFICATIONS PARAMETERS HPW 1200/100-440 WATER POWER WATER FLOW l/min (gal/min) 100 (26,5) WATER PRESSURE bar (psi) 1200 (17400) WATER TEMPERATURE ºC (ºF) 70 (158) PUMPING POWER kW (hp) 200 (269) WATER FEED PRESSURE min-max bar (psi) 1...16 (1...232)

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