AFRISO Eurovac HV Operating Instructions Manual

Leak detector high vacuum type

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Operating Instructions
Leak Detector High Vacuum Type
Eurovac HV
Eurovac HV
... in protective housing
... in protective housing
with heating
Read instructions before using device!
Observe all safety information!
Keep instructions for future use!
06.2011 0
854.001.0511
Mess-, Regel- und
Überwachungsgeräte
für Haustechnik,
Industrie und Umweltschutz
Lindenstraße 20
74363 Güglingen
Telefon +49 7135-102-0
Service +49 7135-102-211
Telefax +49 7135-102-147
info@afriso.de
www.afriso.de
# 43750
# 43776
# 43781
Leckanzeiger
Z-65.22-4

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Summary of Contents for AFRISO Eurovac HV

  • Page 1 Telefon +49 7135-102-0 Service +49 7135-102-211 Telefax +49 7135-102-147 info@afriso.de www.afriso.de Operating Instructions Leak Detector High Vacuum Type Leckanzeiger Eurovac HV Z-65.22-4 Eurovac HV # 43750 ... in protective housing # 43776 ... in protective housing with heating # 43781...
  • Page 2: Table Of Contents

    Valve settings .....................20 Commissioning the device .................20 Operation.......................21 Alarm condition ..................21 Function test....................21 Maintenance ......................23 Service indication ..................23 Maintenance activities................24 Troubleshooting.....................25 Evaluation of the pump operating time ............26 10 Shutting down, disposal ..................27 11 Spare parts and accessories.................27 Eurovac HV...
  • Page 3 12 Warranty ........................28 13 Copyright .......................28 14 Customer satisfaction ....................28 15 Addresses......................28 16 Appendix........................29 16.1 Certificate of expert ..................29 16.2 List of substances for Eurovac HV leak detector ........30 16.3 Approval documents...................33 Eurovac HV...
  • Page 4: This Instruction Manual

    Explanation of symbols and typeface Symbol Meaning Prerequisite for an activity Activity consisting of a single step Activity consisting of a several steps Result of an activity • Bulleted list Indication on display Text Highlighting Highlighting Eurovac HV...
  • Page 5: Safety

    Safety Safety Intended use The Eurovac HV leak detector for vacuum systems is a class 1 leak detector according to EN 13160-1. The Eurovac HV leak detector may only be used to detect leaks in tanks which are not pressurised (i.e. operated under atmospheric conditions) and which are used for aboveground or underground storage of liquids.
  • Page 6: Predictable Incorrect Application

    Safety Any use other than the application explicitly permitted in this instruc- tion manual is not permitted. Predictable incorrect application The Eurovac HV leak detector must never be used in the following cases: • Hazardous area (Ex) If the device is operated in hazardous areas, sparks may cause deflagrations, fires or explosions.
  • Page 7: Modifications To The Product

    The manufacturer or the sales company shall not be liable for damage whatsoever resulting from any use other than the use explicitly permitted in this instruction manual. The manufacturer shall not be liable for misprints. Eurovac HV...
  • Page 8: Product Description

    16 Cable gland Fig. 1: Exterior view and dimensions The Eurovac HV leak detector generates a constant vacuum in the interstitial space of the tank and triggers an alarm if the vacuum drops. Eurovac HV contains the following elements in an impact-resistant...
  • Page 9: Function

    “Mute”. Operating modes Eurovac HV is equipped with an output relay to transmit the alarm signal to additional external devices. If no error condition is present, the relay is de-energised. In the case of an alarm, the relay is ener- gised.
  • Page 10: Application Examples

    Application examples Eurovac HV AFRISO event re- porting system Internet E-mail Cell phone Phone Fig. 2: AFRISO event reporting system for remote reporting of leaks Red: Measurement line Green: Exhaust line Transparent: Suction line Electrical connection Condensate trap Tank vent...
  • Page 11: Technical Specifications

    The A-evaluated sound level of the au- dible alarm is at least 70 dB(A) at a dis- tance of one metre. Output relay 1 changeover contact Breaking capacity output Max. 250 V, 2 A, resistive load relay Relay fuse T 2 A Eurovac HV...
  • Page 12: Approvals, Tests And Conformities

    Noise immunity According to EN 61000 Approvals, tests and conformities Eurovac HV complies with the EMC Directive (2004/108/EC), the Low Voltage Directive (2006/95/EC), the Construction Products Di- rective (89/106/EEC) and has the Technical Approval of the German Institute for Building Technology Z-65.22-4.
  • Page 13: Transport And Storage

    Eurovac HV can be connected. Insert two hoses into the carboy neck and seal them (suction hose pump, suction hose tank).
  • Page 14: Preparing Mounting

    A slight pressure drop in the first hour is unavoidable. After that, there should be no noticeable pressure loss. Adaptation Reduce the vacuum in the interstitial space to -370 mbar. If the vacuum is greater when the leak detector is connected, the measuring system may be damaged or destroyed. Eurovac HV...
  • Page 15: Installation Site

    Installing the leak detector Fasten the leak detector the wall (use A or B), a drilling template is included. Eurovac HV...
  • Page 16: Electrical Connection

    Close any cable glands at the bottom of the housing that are not used by means of the enclosed plugs. Eurovac HV...
  • Page 17 Safely isolate the relay cable. The isolation characteristics of the relay cable must at least comply with IEC 60227 or IEC 60245. If no error condition is present, the relay is de-energised. In the case of an alarm, the relay is energised. Eurovac HV...
  • Page 18: Hose Connections

    When the leak detector of existing systems is replaced, you may also use 4 x 2 mm provided such hoses had been used before the leak detector is replaced. The hose connection pieces of the device are designed for Eurovac HV...
  • Page 19 Connect the exhaust hose to the tank vent pipe. If an AFRISO Euroflex withdrawal system is used, the exhaust hose can be directly connected to the Euroflex return connec- tion in the case of single-line operation.
  • Page 20: Valve Settings

    The electrical connection has been made as per chapter 6.5, page 16. Both valv es are in the setting "No rmal O peration". Measurement valve (red con- Test valve (white connection) nection) Interstitial space is under vacuum. Interstitial space has been checked for leaks. Eurovac HV...
  • Page 21: Operation

    The function of the leak detector must be tested each time it is commissioned and at least once per year by an expert and after each alarm and troubleshooting activity. Create a test report after each function test and keep it along with the other documents for the leak detector. Eurovac HV...
  • Page 22 Set the test valve (white connection) to position " Normal Opera- tion". the recorded values to the set values. Set the measurement valve ( red connection) to position "Normal Operation". Eurovac HV...
  • Page 23: Maintenance

    " flashes and the audible alarm sounds for approx. 1 second once per hour. Press the button "Mute" to mute the audible alarm. The LED "Service" lights solid yellow. Have the annual maintenance performed by a specialised com- pany. Eurovac HV...
  • Page 24: Maintenance Activities

    Replace the mains fuse F1: T 2 A. Snap the transparent cover onto the fuse. Connect the flat cable to the connector. Refit the upper housing part and screw it to the base. Switch on the mains voltage. Eurovac HV...
  • Page 25: Troubleshooting

    The yellow LED Annual mainte- Perform annual main- "Service" flashes. nance required. tenance, see chap- ter 8.1, page 23. Water in conden- Drain the condensate sate trap. trap. Filter polluted. Replace filter. Other malfunctions Send the device to the manufacturer. Eurovac HV...
  • Page 26: Evaluation Of The Pump Operating Time

    If you open the device, the yellow LED on the printed circuit board always displays the pump operating time (A) (you do not need to press the button “Test” for this LED to display the pump operating time). Eurovac HV...
  • Page 27: Shutting Down, Disposal

    PVC hose 4 x 2 mm, 100 m, green 43649 PVC hose 4 x 2 mm, 100 m, transparent 43650 Pump for Eurovac HV 43777 Pressure switch for Eurovac HV 43780 Non-return valve 43605 Event reporting system Phone Alarm SD1 90003...
  • Page 28: Warranty

    Customer satisfaction is our prime objective. Please get in touch with us if you have any questions, suggestions or problems concerning your product. 15 Addresses The addresses of our worldwide representations and offices can be found on the Internet at www.afriso.de. Eurovac HV...
  • Page 29: Appendix

    Pump ON: mbar Alarm ON: mbar, Alarm OFF: mbar Pressure drop entire system: mbar in minutes Tank as per standard Year of manufacture: , litres: Factory no.: aboveground, underground Tank manufacturer: Specialised company: Owner/operator: Location of system: Date, signature Eurovac HV...
  • Page 30: List Of Substances For Eurovac Hv Leak Detector

    Appendix 16.2 List of substances for Eurovac HV leak detector Designation of substance DIN 6601 Used oils Used motor and gearbox oils Hydraulic oils HL and HLP DIN 51524, DIN 51525 Silicone oils Lubricating oils DIN 51501, DIN 51511, DIN 51512...
  • Page 31 100 °C, boiling point > 100° Potassium chloride Potassium hydroxide aqueous solution max. 20 % Potassium nitrate aqueous solutions Potassium sulphide Hydrocarbons and mixtures, flash point > 100 °C Magnesium chlorate solutions Magnesium nitrate solutions Sodium acetate solutions Eurovac HV...
  • Page 32 Tinctures, medical, in alcohol solutions, flash point > 100 °C Natural linseed oil Natural olive oil Natural caster oil Natural wheat germ oil Mineral brine AdBlue® (urea solution 32.5 %) according to DIN 70070 Liquid fertiliser UAN (urea ammonium nitrate solution) *WGK = Water pollution class Eurovac HV...
  • Page 33: Approval Documents

    Appendix 16.3 Approval documents Eurovac HV...
  • Page 34 Appendix Eurovac HV...
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