Efka DC 1550 Manual
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Efka DC 1550 Manual

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See also: Instruction Manual
CONTROL
LIST OF PARAMETERS
CONNECTION DIAGRAM
TIMING DIAGRAMS
No. 402286
FRANKL & KIRCHNER
GMBH & CO KG
0
I
P
E
+
-
> >
English
EFKA OF AMERICA INC.
AB320A5200
K L2334a
EFKA ELECTRONIC MOTORS
SINGAPORE PTE. LTD.

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Summary of Contents for Efka DC 1550

  • Page 1 CONTROL AB320A5200 > > K L2334a LIST OF PARAMETERS CONNECTION DIAGRAM TIMING DIAGRAMS No. 402286 English FRANKL & KIRCHNER EFKA OF AMERICA INC. EFKA ELECTRONIC MOTORS GMBH & CO KG SINGAPORE PTE. LTD.

  • Page 2: Table Of Contents

    EFKA AB320A5200 CONTENTS Page 1 Table of Adapter Cords 2 Putting into Service 3 Setting and Putting into Service with the Aid of the Fast Installation Routine (SIR) 4 Operating Elements and Socket Connectors Position of Operating Elements and Displays...

  • Page 3: Table Of Adapter Cords

    EFKA AB320A5200 1 Table of Adapter Cords ATTENTION! Before switching functional sequences, detach cables from the inputs and outputs! Please ensure that the machine installed provides the functional sequence to be set! Then proceed with the setting using parameter 290!

  • Page 4: Putting Into Service

    EFKA AB320A5200 Explanation of letter symbols of the previous page and chapter ”Timing Diagrams“ Outputs: = Sewing foot lifting = Sewing foot lifting without pulsing = Backtacking = Stitch condensing = Thread trimmer = Thread trimmer pos. 1...1A = Thread trimmer pos. 1A...2 FA1+2 = Thread trimmer pos.

  • Page 5: Setting And Putting Into Service With The Aid Of The Fast Installation Routine (Sir)

    EFKA AB320A5200 3 Setting and Putting into Service with the Aid of the Fast Installation Routine (SIR) The Fast Installation Routine (SIR) passes through all parameters necessary for programming the functional sequence and the positions. Code 3112 F-200 F-500 Input parameter 500 >...

  • Page 6: Operating Elements And Socket Connectors

    EFKA AB320A5200 4 Operating Elements and Socket Connectors 4.1 Position of Operating Elements and Displays P key " Call or exit programming mode E key " Start backtack single / double / off " Enter key for modifications in the programming mode + key "...

  • Page 7: Position Of The Socket Connectors

    EFKA AB320A5200 4.2 Position of the Socket Connectors Socket for sensors Socket for light barrier module B 41 Socket for motor power supply B 80 Socket for actuator EB . . . B776 Socket for V810/V820 control panel B 18...

  • Page 8: Connection Diagram

    EFKA AB320A5200 4.3 Connection Diagram Inputs switched to 0V ATTENTION! When connecting the outputs, ensure that a total power of 96VA constant load will not be exceeded! - Input 1 - Input 10 - Output 9 - Input 2 - Output 1...
  • Page 9 EFKA AB320A5200 Inputs switched to +24V ATTENTION! When connecting the outputs, ensure that a total power of 96VA constant load will not be exceeded! Nominal voltage 24V, no-load voltage max. 30V momentarily after power on Transistor output with open collector max. 40V, 10mA...
  • Page 10 EFKA AB320A5200 POS2 OUT - Output for position 2 POS IN - Input for positions G1/G2 OUT - Output of generator impulses TXD/RXD - Serial transmission lines LSM IN - Possibility of connecting a light barrier module to socket B18/8 (If parameter 239 = 0, the light barrier function is selected.

  • Page 11: Connection Of A Sewing Light With Transformer

    EFKA AB320A5200 4.4 Connection of a Sewing Light with Transformer ATTENTION! efore opening the cover, turn power off! " Switch off the control and remove mains plug from outlet " Unscrew the control unit from the machine table " Loosen 4 screws (A) "...

  • Page 12: Adapter Cords

    EFKA AB320A5200 4.5 Adapter Cords Adapter cord for AISIN models AD3XX, AD158, 3310 and EK1 Setting the functional sequence Thread trimming mode Set parameter 290 Setting the functions of the keys Input in1 Set parameter 240 = 16 Input in3 Set parameter 242 Nr.
  • Page 13 EFKA AB320A5200 Adapter cord for BROTHER model FD3 B257 Setting the functional sequence Thread trimming mode Set parameter 290 Setting the functions of the keys Input in1 Set parameter 240 Input in3 Set parameter 242 = 18 Input in4 Set parameter 243...
  • Page 14 EFKA AB320A5200 Adapter cord for DÜRKOPP ADLER models 210, 270 Setting the functional sequence Thread trimming mode Set parameter 290 Setting the functions of the keys Input in1 Set parameter 240 = 16 Input in3 Set parameter 242 Input in4...
  • Page 15 EFKA AB320A5200 Adapter cord for JUKI model 5550-6 Setting the functional sequence Thread trimming mode Set parameter 290 = 14 Setting the functions of the keys Input in1 Set parameter 240 = 16 Nr. 1112816 + 24 V i n2...
  • Page 16 EFKA AB320A5200 Adapter cord for JUKI model LU1510-7 Setting the functional sequence Thread trimming mode Set parameter 290 = 20 Setting the functions of the keys Input in1 Set parameter 240 = 13 (Automatic setting) Input in3 Set parameter 242...
  • Page 17 EFKA AB320A5200 Adapter cord for KANSAI model RX9803 Setting the functional sequence Thread trimming mode Set parameter 290 Setting the functions of the keys Input in1 Set parameter 240 Nr. 1113130 + 5V + 5V LS P i n1 + 24 V...
  • Page 18 EFKA AB320A5200 Adapter cord for PFAFF models 563, 953, 1050, 1180 without thread monitor Setting the functional sequence Thread trimming mode Set parameter 290 Setting the functions of the keys Input in4 Set parameter 243 = 12 Input in5 Set parameter 244 = 16 Nr.
  • Page 19 EFKA AB320A5200 Adapter cord for PEGASUS models W500/UT, W600/UT/MS with or without stitch condensing Setting the functional sequence Thread trimming mode Set parameter 290 Setting the functions of the keys Input in1 Set parameter 240 Nr. 1112821 + 5V + 24V...
  • Page 20 EFKA AB320A5200 Adapter cord for PEGASUS model MHG Setting the functional sequence Thread trimming mode Set parameter 290 = 24 Setting the functions of the keys Input in1 Set parameter 240 Input in2 Set parameter 241 = 13 Input in3...
  • Page 21 EFKA AB320A5200 Adapter cord for RIMOLDI model F27 Setting the functional sequence Thread trimming mode Set parameter 290 Nr. 1113096 + 24V + 24V + 24V + 24V K L2346 Adapter cord for SINGER models 211, 212 and 591 Setting the functional sequence...
  • Page 22 EFKA AB320A5200 Adapter cord for UNION SPECIAL models CS100 and FS100 Setting the functional sequence Thread trimming mode Set parameter 290 Setting the functions of the keys Input in1 Set parameter 240 Input in3 Set parameter 242 Nr. 1112905 + 24V...
  • Page 23 EFKA AB320A5200 Adapter cord for UNION SPECIAL model 34700 with stitch lock Setting the functional sequence Thread trimming mode Set parameter 290 Setting the functions of the keys Input in8 Set parameter 247 Input in9 Set parameter 248 Nr. 1112844...
  • Page 24 EFKA AB320A5200 Adapter cord for UNION SPECIAL models 34000 and 36200 Setting the functional sequence Thread trimming mode Set parameter 290 Setting the functions of the keys Input in1 Set parameter 240 Input in3 Set parameter 242 Input in4 Set parameter 243...
  • Page 25 EFKA AB320A5200 Adapter cord for YAMATO chainstitch machines VC series Setting the functional sequence Thread trimming mode Set parameter 290 Setting the functions of the keys Input in1 Set parameter 240 Nr. 1112818 + 24V i n1 + 24V + 24V...
  • Page 26 EFKA AB320A5200 Adapter cord for YAMATO backlatch machine model ABT3 Setting the functional sequence Thread trimming mode Set parameter 290 Setting the functions of the keys Input in1 Set parameter 240 (Automatic setting) Input in3 Set parameter 242 = 10 Nr.

  • Page 27: Timing Diagrams

    EFKA AB320A5200 5 Timing Diagrams Mode 0 (lockstitch) 2 3 1 2 0 1 2 P O S. 1 ST2/ 20 P O S. 2 ST2/ 21 t8 t1 ST2/ 35 ST2/ 34 (FA1) ST2/ 37 (FA2) ST2/ 28 (FW )
  • Page 28 EFKA AB320A5200 Mode 2 (lockstitch) 1 2 3 P O S. 1 ST2/ 20 P O S. 2 ST2/ 21 ST2/ 35 ST2/ 34 (FL1) ST2/ 36 (FA) ST2/ 28 (FSP L) ST2/ 27 (M L) ST2/ 32 (M ST)
  • Page 29 EFKA AB320A5200 Mode 3 (lockstitch) 2 3 1 2 3 1 2 3 4 5 P O S. 1 ST2/ 20 P O S. 2 ST2/ 21 cH P tH P ST2/ 35 ST2/ 34 i FA (FA) ST2/ 37...
  • Page 30 EFKA AB320A5200 Mode 4 (chainstitch) 0 1 2 3 4 5 6 7 0 1 2 3 4 5 P O S. 1 ST2/ 20 P O S. 2 ST2/ 21 ST2/ 35 ST2/ 36 (FA- R ) ST2/ 34...
  • Page 31 EFKA AB320A5200 Mode 5 (chainstitch) P O S. 1 ST2/ 20 P O S. 2 ST2/ 21 ST2/ 35 ST2/ 34 kd1 kt1 ST2/ 37 ST2/ 28 ST2/ 27 ST2/ 36 M 5 (M L) ST2/ 32 (M ST) ST2/30...
  • Page 32 EFKA AB320A5200 Mode 5 (chainstitch) Union Special, bag sewing machine P O S. 1 ST2/ 20 P O S. 2 ST2/ 21 ST2/ 35 ST2/ 34 (I M P ) ST2/ 28 (B R ) ST2/ 27 (M L) ST2/ 32...
  • Page 33 EFKA AB320A5200 Mode 4, 5, 6 or 7 (function “unlocking the chain” with light barrier) P O S. 1 0 3 4 5 ST2/ 20 P O S. 2 i rd ST2/ 21 ST2/ 35 ST2/ 34 (M L) ST2/ 32...
  • Page 34 EFKA AB320A5200 Mode 4, 5, 6 or 7 (function “unlocking the chain”) POS.1 ST2/20 POS.2 ST2/21 ST2/35 ST2/34 (ML) ST2/32 (MST) ST2/ ENTK 0256/ENTK-2 Mark Function Parameter Control V810 V820 Mode 5 290 = 5 Direction of motor rotation Clockwise 161 = 0...
  • Page 35 EFKA AB320A5200 Mode 6 (chainstitch with fast scissors) parameter 232 = 1 P O S. 1 ST2/ 20 P O S. 2 ST2/ 21 ST2/ 35 ST2/ 34 kd1 kt1 kd1 kt1 ST2/ 37 ST2/ 28 (AH 1) ST2/ 27...
  • Page 36 EFKA AB320A5200 Mode 7 (overlock) parameter 232 = 0 (tape cutter) / parameter 018 = 0 (seam end with stop) 5 6 7 8 2 3 4 5 6 P O S. 1 ST2/ 20 P O S. 2 ST2/ 21...
  • Page 37 EFKA AB320A5200 Mode 7 (overlock) parameter 232 = 1 (fast scissors) / parameter 018 = 0 (seam end with stop) 5 6 7 8 2 3 4 5 6 P O S. 1 ST2/ 20 P O S. 2 ST2/ 21...
  • Page 38 EFKA AB320A5200 Mode 7 (overlock) parameter 232 = 0 (tape cutter) / parameter 018 = 1 (seam end without stop) 0 1 2 3 4 1 2 3 4 0 1 2 3 4 P O S . 1 S T2 / 2 0 P O S .
  • Page 39 EFKA AB320A5200 Mode 8 (backlatch Pegasus) 0 1 2 P O S. 1 ST2/ 20 P O S. 2 ST2/ 21 ST2/ 35 / P ED ST2/ 37 / P ED ST2/ 28 / P ED ST2/ 27 (M L)
  • Page 40 EFKA AB320A5200 Mode 9 (backlatch Yamato) P O S. 1 ST2/ 20 P O S. 2 ST2/ 21 ST2/ 35 / P ED ST2/ 37 / P ED ST2/ 28 / P ED ST2/ 27 (M L) ST2/ 32 (M ST)
  • Page 41 EFKA AB320A5200 Mode 10 (lockstitch) 0 1 2 3 4 5 6 7 0 1 2 3 4 5 P O S. 1 ST2/ 20 P O S. 2 ST2/ 21 ST2/ 35 ST2/ 36 (FA- R ) ST2/ 34...
  • Page 42 EFKA AB320A5200 Mode 14 (lockstitch) 2 3 1 2 P O S. 1 ST2/ 20 P O S. 2 ST2/ 21 ST2/ 35 ST2/ 34 (FA1+ 2) ST2/ 37 (FZ) ST2/ 28 (FW ) ST2/ 27 (FA2) ST2/ 36 (M L)
  • Page 43 EFKA AB320A5200 Mode 15 (Pegasus SSC100) sequence when high lift for walking foot is Off / start of seam with light barrier covered P O S. 1 4 5 6 7 ST2/ 20 P O S. 2 ST2/ 21 ST2/ 35...
  • Page 44 EFKA AB320A5200 Mode 15 (Pegasus SSC100) sequence when high lift for walking foot is Off / start of seam with light barrier uncovered P O S. 1 4 5 6 7 ST2/ 20 P O S. 2 ST2/ 21 ST2/ 35...
  • Page 45 EFKA AB320A5200 Mode 15 (Pegasus SSC100) sequence when high lift for walking foot is On P O S. 1 4 5 6 7 ST2/ 20 P O S. 2 ST2/ 21 ST2/ 35 (K B ) ST2/ 37 (K S)
  • Page 46 EFKA AB320A5200 Mode 16 (feed-off-the-arm machine) without automatically unlocking the chain with tape cutter (232 = 0) 5 6 7 8 1 3 4 3 4 5 6 P O S. 1 ST2/ 20 P O S. 2 ST2/ 21...
  • Page 47 EFKA AB320A5200 Mode 16 (feed-off-the-arm machine) automatically unlocking the chain with tape cutting / 8 key on V820 1 3 4 P O S . 1 ST2 / 20 i rd P O S . 2 ST2 / 21 ST2 / 35...
  • Page 48 EFKA AB320A5200 Mode 17 (stitch lock Pegasus) P O S. 1 ST2/ 20 P O S. 2 ST2/ 21 ST2/ 35 (LFA) ST2/ 34 (FA) ST2/ 28 kd3 kt3 (STS) ST2/ 27 ST2/ 32 0256/ M O D E- 17...
  • Page 49 EFKA AB320A5200 Mode 20 (lockstitch Juki LU1510-7) 1 2 3 P O S. 1 ST2/ 20 drd i rd P O S. 2 ST2/ 21 ST2/ 35 ST2/ 34 i FA (FA) ST2/ 37 (FSP L) ST2/ 28 i n3...
  • Page 50 EFKA AB320A5200 Mode 21 (stitch lock) P O S. 1 ST2/ 20 P O S. 2 ST2/ 21 ST2/ 35 (STV) ST2/ 28 (STS) ST2/ 34 (FA) ST2/ 37 (FW ) ST2/ 27 (M L) ST2/ 32 0256/ M O D E- 21...
  • Page 51 EFKA AB320A5200 Mode 23 (lockstitch) 2 3 1 2 3 0 1 2 P O S. 1 ST2 / 20 P O S. 2 ST2 / 21 cH P tH P ST2 / 35 ST2 / 34 i FA (FA)
  • Page 52 EFKA AB320A5200 Mode 24 (Pegasus MHG-100) “bottom hemming“ On P ow er on P O S. 1 ST2/ 20 P O S. 2 ST2/ 21 ST2/ 35 (FA) ST2/ 37 (FA) ST2/ 28 (FW ) ST2/ 27 ST2/ 23 ST2/ 24...
  • Page 53 EFKA AB320A5200 Mode 24 (Pegasus MHG-100) “sleeve hemming“ On P ow er on P O S. 1 ST2/ 20 P O S. 2 ST2/ 21 ST2/ 35 kd2 kt2 (FA) ST2/ 37 (FA) ST2/ 28 (FW ) ST2/ 27 ST2/ 23...

  • Page 54: List Of Parameters

    EFKA AB320A5200 6 List of Parameters 6.1 Preset Values Depending on Mode The preset values which are different in the various modes are listed in the table below. When switching the mode by means of parameter 290, these values change automatically.
  • Page 55 EFKA AB320A5200 Supplier Level Mode ! Parameter 50 1000 Further Functions Switchable by Means of the Control Keys Mode ! Basic pos. Single OFF OFF ON OFF OFF OFF OFF ON OFF OFF OFF OFF OFF start backtack Double ON OFF OFF OFF...

  • Page 56: Operator Level

    EFKA AB320A5200 6.2 Operator Level The preset values of the following list of parameters refer to the setting of parameter 290 = 0. Parameter Designation Unit Preset Ind. c2 - Number of stitches of start backtack forward stitches - Number of stitches of start stitch condensing without stitch regulator - Number of stitches of end counting “chain...
  • Page 57 EFKA AB320A5200 Operator Level Parameter Designation Unit Preset Ind. -Pd 0 = Pedal in pos. –1 disabled in the seam. With pedal in pos. –2 in the seam, only sewing foot lifting is possible. (Function only if parameter 009 = 1) 1 = Pedal in pos.

  • Page 58: Technician Level

    EFKA AB320A5200 6.3 Technician Level Code no. 190 with control operation Code no. 1907 with control panel operation Parameter Designation Unit Preset Ind. SSc Number of softstart stitches stitches n1 Positioning speed n2- Upper limit setting range of the maximum speed RPM...
  • Page 59 EFKA AB320A5200 Technician Level Code no. 190 with control operation Code no. 1907 with control panel operation Parameter Designation Unit Preset Ind. LSE Thread trimming operation, when completing the seam after light barrier sensing On/Off SSt Softstart On/Off SrS Ornamental backtack On/Off...
  • Page 60 EFKA AB320A5200 Technician Level Code no. 190 with control operation Code no. 1907 with control panel operation Parameter Designation Unit Preset Ind. t8 Stitch correction of the double start backtack (prolongation of the stitch regulator ON period / not effective with ornamental backtack)
  • Page 61 EFKA AB320A5200 Technician Level Code no. 190 with control operation Code no. 1907 with control panel operation Parameter Designation Unit Preset Ind. Sr4 Checking of the signal outputs and inputs using the incorporated control panel or the V810/V820 control panels...
  • Page 62 EFKA AB320A5200 Technician Level Code no. 190 with control operation Code no. 1907 with control panel operation Parameter Designation Unit Preset Ind. MEK Function “unlock the chain” in modes 5, 6, 7 and 16 (parameter 290) Unlocking the chain Off Unlocking the chain manually (with pedal in pos.

  • Page 63: Supplier Level

    EFKA AB320A5200 6.4 Supplier Level Code no. 311 with control operation Code no. 3112 with control panel operation Parameter Designation Unit Preset Ind. t1 Delay until speed release after start backtack t2 Sewing foot lift switch-on delay with half heelback...
  • Page 64 EFKA AB320A5200 Supplier Level Code no. 311 with control operation Code no. 3112 with control panel operation Parameter Designation Unit Preset Ind. FEL Selection of the input function on socket B18/5 0 = Light barrier function, if 009 = 1 All other functions as with parameter 240, except parameter 239 = 14.
  • Page 65 EFKA AB320A5200 Supplier Level Code no. 311 with control operation Code no. 3112 with control panel operation Parameter Designation Unit Preset Ind. in1 29 = “Hemmer foot” signal Off (see parameter 296), function effective only in the seam 30 =...
  • Page 66 EFKA AB320A5200 Supplier Level Code no. 311 with control operation Code no. 3112 with control panel operation Parameter Designation Unit Preset Ind. iFA Thread trimmer activation angle incr. (1 increment = 0.7°) FSA Switch-off delay of thread tension release FSE Switch-on delay angle of thread tension release incr.
  • Page 67 EFKA AB320A5200 Supplier Level Code no. 311 with control operation Code no. 3112 with control panel operation Parameter Designation Unit Preset Ind. PGm Connection of a sensor e. g. light barrier sensor to light barrier socket B18/7. Selection of the desired...
  • Page 68 EFKA AB320A5200 Supplier Level Code no. 311 with control operation Code no. 3112 with control panel operation Parameter Designation Unit Preset Ind. PGm Connection of a sensor e. g. light barrier sensor to light barrier socket B18/7. Selection of the desired...
  • Page 69 EFKA AB320A5200 Supplier Level Code no. 311 with control operation Code no. 3112 with control panel operation Parameter Designation Unit Preset Ind. PGr Number of angular degrees after the sensor degrees position on the machine handwheel trr Transmission ratio between motor shaft and machine...
  • Page 70 EFKA AB320A5200 Supplier Level Code no. 311 with control operation Code no. 3112 with control panel operation Parameter Designation Unit Preset Ind. FAM 0 = Lockstitch mode: (FA1, FA2, FA3, FA1+FA2); e. g. Brother Dürkopp Adler, Mitsubishi, Pfaff, Toyota »Slide-in strip for V810 and V820 = 1«...
  • Page 71 EFKA AB320A5200 Supplier Level Code no. 311 with control operation Code no. 3112 with control panel operation Note When selecting the trimming mode by means of parameter 290, the connected V810 or V820 control panel is automatically sensed and the corresponding slide-in strip number is selected by means of parameter 291 and 292, respectively.
  • Page 72 EFKA AB320A5200 Supplier Level Code no. 311 with control operation Code no. 3112 with control panel operation Parameter Designation Unit Preset Ind. M11 Functions of signal M11 Function according to setting of parameter 290. Signal M11 is switched on whenever the light...
  • Page 73 EFKA AB320A5200 Supplier Level Code no. 311 with control operation Code no. 3112 with control panel operation Parameter Designation Unit Preset Ind. A1 Signal A1 On/Off dA1 Stitches delaying signal A1 stitches cA1 Stitch counting during signal A1 stitches AA2 Selectable power transistors for signal A2...
  • Page 74 EFKA AB320A5200 Supplier Level Code no. 311 with control operation Code no. 3112 with control panel operation Parameter Designation Unit Preset Ind. FLn 0 = Sewing foot is not lifted after power On = Sewing foot is lifted after power On...
  • Page 75 EFKA AB320A5200 P aram eter LS- D FA- E P = 0 [m s] [m s] [St] [St] 10 0 10 0 10 0 10 0 10 0 10 0 10 0 10 0 10 0 10 0 10 0...

  • Page 76: Error Displays

    EFKA AB320A5200 7 Error Displays General Information On the control On the V810 On the V820 Signification InF A1 InFo A1 Pedal not in neutral position, when turning the machine on -StoP- blinking -StoP- blinking + Machine run blockage symbol display...

  • Page 77: Slide-In Strips For The V810/V820 Control Panels

    EFKA AB320A5200 8 Slide-in Strips for the V810/V820 Control Panels Slide-in strips for the V810 control panel Slide-in strips for the V820 control panel INSERT DELETE INSERT DELETE INSERT DELETE INSERT DELETE K L2 25 6e Note When changing the setting of parameters 291 / 292, the V810 / V820 functions change as well, save function keys...
  • Page 78 – http://www.efka.net OF AMERICA INC. 3715 NORTHCREST ROAD – SUITE 10 – ATLANTA – GEORGIA 30340 PHONE: (770)457-7006 – TELEFAX: (770)458-3899 – email: efkaus@efka.net ELECTRONIC MOTORS SINGAPORE PTE. LTD. 67, AYER RAJAH CRESCENT 05-03 – SINGAPORE 139950 PHONE: 7772459 – TELEFAX: 7771048 – email: efkaems@efka.net...

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