Ford FUSION HYBRID 2012 Emergency Response Manual
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Ford FUSION HYBRID 2012 Emergency Response Manual

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2012
FUSION HYBRID
MKZ HYBRID
EMERGENCY RESPONSE GUIDE
FCS-15129-12
08/2011

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Summary of Contents for Ford FUSION HYBRID 2012

  • Page 1 2012 FUSION HYBRID MKZ HYBRID EMERGENCY RESPONSE GUIDE FCS-15129-12 08/2011...
  • Page 2 FOREWORD The emergency response procedures for the Fusion Hybrid and MKZ Hybrid vehicles are similar to those for traditional gasoline-powered vehicles with the addition of special considerations for the high-voltage electric system components. The Fusion Hybrid and MKZ Hybrid vehicles use a conventional gasoline engine in addi- tion to an electric motor to power the vehicle.
  • Page 3 HYBRID VEHICLE IDENTIFICATION • The Fusion Hybrid and MKZ Hybrid vehicles can easily be identified by the “Hybrid” badges located on the left and right front doors. There is a “Hybrid” nameplate on the trunk lid that also includes the green leaf/blue highway “Hybrid”...
  • Page 4 • The Fusion Hybrid and MKZ Hybrid vehicles have a unique engine appearance cover with a raised “HYBRID” icon on it. Unique Hybrid engine appearance cover with raised lettering and icon • The 5th, 6th and 7th digits of the Vehicle Identification Number (VIN) identify the Hybrid vehicle line.

  • Page 5: High-Voltage Electrical Disconnect Features

    HIGH-VOLTAGE ELECTRICAL DISCONNECT FEATURES The following list describes certain features that have been incorporated into the Hybrid vehicles that allow for either simple or automatic shut off of the high-voltage electrical systems. • High-Voltage Fuse — In the event of a high-voltage short circuit, the high-voltage fuse will open, disabling the high-voltage system.

  • Page 6: High-Voltage Warning Decals

    HIGH-VOLTAGE WARNING DECALS • On Hybrid vehicles, WARNING decals are located on components in the high- voltage system throughout the vehicle. Please see example below. FCS-15129-12 2012 Fusion MKZ Hybrid Emergency Response Guide 08/2011...
  • Page 7 HYBRID COMPONENT LOCATION AND IDENTIFICATION The illustration below and its defining chart on Page 7, provide the location, description and basic function of the Hybrid system components. NOTE: All high-voltage wires and harnesses are wrapped in orange-colored insulation. NOTE: Fusion Hybrid shown, MKZ Hybrid similar. FCS-15129-12 2012 Fusion MKZ Hybrid Emergency Response Guide 08/2011...
  • Page 8 HYBRID COMPONENT LOCATION AND IDENTIFICATION - CONTINUED COMPONENT LOCATION / DESCRIPTION FUNCTION High-Voltage • Located behind the rear Provides means to disconnect Service Disconnect seatback. high-voltage battery for safely servicing vehicle. • Orange rectangle with a molded plastic handle, about 100 mm (4 in) in length.

  • Page 9: High-Voltage Service Disconnect

    HIGH-VOLTAGE SERVICE DISCONNECT To gain access to the high-voltage service disconnect, the rear seat must be lowered. The rear seat is released from the trunk area. • Locate the seat’s 2 backrest release levers. They are between the high-voltage battery and the body sheet metal. •...
  • Page 10 WARNING: The following must be followed when working with a damaged battery: • Exposure to electrolyte could cause skin and/or eye irritation and/or burns. If exposed, rinse with large amounts of water until the soapy feel is gone. Personal Protective Equipment (PPE) such as splash shield or safety goggles, gloves (latex, rubber or Nitrile), an apron or overcoat suitable to protect against alkaline and rubber boots are required when handling damaged batteries.

  • Page 11: Follow Existing Training And Incident Commander Direction

    APPROACHING A DAMAGED HIGH-VOLTAGE VEHICLE 1. FOLLOW EXISTING TRAINING AND INCIDENT COMMANDER DIRECTION • This guide provides only supplemental information as it pertains to the Fusion Hybrid and MKZ Hybrid vehicles. The same rules apply when approaching any potential high-voltage situation. Always follow your high-voltage safety training.

  • Page 12: If The High-Voltage Battery Case Has Been Ruptured

    APPROACHING A DAMAGED VEHICLE - CONTINUED • If the vehicle is on fire, use a Class ABC powder-type extinguisher to contain and smother the flames. If water is being used, LARGE amounts of water will be required to extinguish the flames. A fire-hydrant or dedicated fire hose can supply the needed amount.

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