Moving Damaged V ehicles ..............Page 14 Special Note To Salvage Y ards ............Page 14 High-Voltage System - Do Not Cut Zones .......... Page 15 DAMAGED VEHICLE GUIDANCE FOR FORD MOTOR COMPANY ELECTRIC AND HYBRID-ELECTRIC VEHICLES EQUIPPED WITH HIGH-VOLTAGE BATTERIES ............... Pages 16-17...
FOREWORD The emergency response procedures for the Fusion Hybrid, MKZ Hybrid and Fusion Energi vehicles are similar to those for traditional gasoline-powered vehicles with the addition of special considerations for the high-voltage electric system components. The Fusion Hybrid, MKZ Hybrid and Fusion Energi vehicles use a conventional gasoline engine in addition to an electric motor to power the vehicle.
TOWING SPECIFICATION AND ILLUSTRATION TABLE HYBRID VEHICLE IDENTIFICATION • The Fusion Hybrid and MKZ Hybrid vehicles can easily be identified by the “Hybrid” badges located on the left and right front doors. There is a “Hybrid” nameplate on the trunk lid (located on the right hand side) that also includes the green leaf/blue highway “Hybrid”...
• The Fusion Hybrid and MKZ Hybrid vehicles have a unique engine appearance cover with a raised “HYBRID” icon on it. Unique Hybrid engine appearance cover with raised lettering and icon NOTE: Fusion/MKX Hybrid shown, Fusion Energi similar. • The 5th, 6th and 7th digits of the Vehicle Identification Number (VIN) identify the Hybrid vehicle line.
PERSONAL PROTECTIVE EQUIPMENT (PPE) SAFETY GEAR, INCLUDING HIGH-VOLTAGE SAFETY GLOVES AND BOOTS. REMOVE ALL METALLIC JEWELRY, INCLUDING WATCHES AND RINGS. ISOLATE THE HV SYSTEM AS DIRECTED BY THE FORD EMERGENCY RESPONSE GUIDE FOR THE VEHICLE. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.
HIGH-VOLTAGE WARNING DECALS • On Hybrid and Energi vehicles, WARNING decals are located on components in the high-voltage system throughout the vehicle. Please see example below. FCS-15129-13 2013 Fusion MKZ Hybrid Emergency Response Guide...
HYBRID COMPONENT LOCATION AND IDENTIFICATION The illustration below and its defining chart on Page 7, provide the location, description and basic function of the Hybrid system components. NOTE: All high-voltage wires and harnesses are wrapped in orange-colored insulation. NOTE: Fusion Hybrid shown, MKZ Hybrid similar. FCS-15129-13 2013 Fusion MKZ Hybrid Emergency Response Guide...
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HYBRID COMPONENT LOCATION AND IDENTIFICATION - CONTINUED FUNCTION COMPONENT LOCATION / DESCRIPTION High-Voltage Battery • Lies flat in the trunk area, Provides high-voltage storage Approximately 300- located behind the rear seat. for vehicle’s electric motor. Volts DC • Sealed lithium battery. 12-Volt Battery •...
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ENERGI COMPONENT LOCATION AND IDENTIFICATION The illustration below and its defining chart on Pages 9 & 10, provide the location, description and basic function of the Fusion Energi’s system components. NOTE: All high-voltage wires and harnesses are wrapped in orange-colored insulation. FCS-15129-13 2013 Fusion MKZ Hybrid Emergency Response Guide...
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ENERGI COMPONENT LOCATION AND IDENTIFICATION - CONTINUED COMPONENT LOCATION / DESCRIPTION FUNCTION • Located behind the rear Provides means to disconnect High-Voltage seat back. high-voltage battery for safely Service Disconnect servicing vehicle. • Orange rectangle with a molded plastic handle, about 100 mm (4 in) in length.
PROTECTIVE EQUIPMENT (PPE) SAFETY GEAR, INCLUDING HIGH-VOLTAGE SAFETY GLOVES AND BOOTS. REMOVE ALL METALLIC JEWELRY, INCLUDING WATCHES AND RINGS. ISOLATE THE HV SYSTEM AS DIRECTED BY THE FORD EMERGENCY RESPONSE GUIDE FOR THE VEHICLE. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.
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HIGH-VOLTAGE BATTERY PACKS - CONTINUED WARNING: FIRES IN CRASH-DAMAGED ELECTRIC VEHICLES MAY EMIT TOXIC OR COMBUSTIBLE GASSES. SMALL AMOUNTS OF EYE, SKIN OR LUNG IRRITANTS MAY BE PRESENT. WEAR PERSONAL PROTECTIVE EQUIPMENT (PPE) AND SELF-CONTAINED BREATHING APPARATUS WHEN WORKING IN CLOSE PROXIMITY OR IN A CONFINED AREA, SUCH AS A TUNNEL OR GARAGE.
HIGH-VOLTAGE SAFETY GLOVES AND BOOTS. REMOVE ALL METALLIC JEWELRY, INCLUDING WATCHES AND RINGS. ISOLATE THE HV SYSTEM AS DIRECTED BY THE FORD EMERGENCY RESPONSE GUIDE FOR THE VEHICLE. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.
APPROACHING A DAMAGED HIGH-VOLTAGE VEHICLE - CONTINUED 2. APPROACHING A DAMAGED VEHICLE • Disable the high-voltage electrical system using as many of the following steps as possible: — Secure the vehicle: Place the shift lever into the PARK position. Place the ignition in the OFF position to disconnect the high-voltage system.
10 in this manual. • Be alert. There is potential for delayed fire with damaged lithium-ion batteries. • Call an authorized Ford Dealer or vehicle manufacturer representative, if necessary, to determine additional steps that you should take to safely recover or transport the vehicle.
APPROACHING A DAMAGED HIGH-VOLTAGE VEHICLE - CONTINUED 6. High-Voltage System - Do Not Cut Zones • If possible, remove the high-voltage battery service disconnect before attempting any extrication procedure. Always assume the high-voltage cabling and components are powered up. • If occupant extrication is necessary, always use caution when cutting near the vehicle high voltage system components.
HYBRID-ELECTRIC VEHICLES EQUIPPED WITH HIGH-VOLTAGE BATTERIES (TOWING, RECOVERY OPERATORS AND VEHICLE STORAGE FACILITIES) For questions contact Ford USA 1-800-392-3673 / Ford Canada 1-800-565-3673 1. In the event of damage to or fire involving an Electric Vehicle (EV) or Hybrid Electric Vehicle (HEV).
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• For vehicles in the United States, notify Ford Motor Company 1-800-392-3673 (then follow the prompts on the voice response menu) or an authorized Ford Dealer as soon as possible as there may be additional steps necessary to secure, discharge, handle, and/or store the HV battery and vehicle.
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