Ford 2013 FUSION HYBRID Emergency Response Manual

Ford 2013 FUSION HYBRID Emergency Response Manual

Ford fusion 2003

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2013
FUSION HYBRID
MKZ HYBRID
FUSION ENERGI
EMERGENCY RESPONSE GUIDE
FCS-15129-13
SEPTEMBER/2012

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Summary of Contents for Ford 2013 FUSION HYBRID

  • Page 1 2013 FUSION HYBRID MKZ HYBRID FUSION ENERGI EMERGENCY RESPONSE GUIDE FCS-15129-13 SEPTEMBER/2012...
  • Page 2: Table Of Contents

    Moving Damaged V ehicles ..............Page 14 Special Note To Salvage Y ards ............Page 14 High-Voltage System - Do Not Cut Zones .......... Page 15 DAMAGED VEHICLE GUIDANCE FOR FORD MOTOR COMPANY ELECTRIC AND HYBRID-ELECTRIC VEHICLES EQUIPPED WITH HIGH-VOLTAGE BATTERIES ............... Pages 16-17...
  • Page 3: Foreword

    FOREWORD The emergency response procedures for the Fusion Hybrid, MKZ Hybrid and Fusion Energi vehicles are similar to those for traditional gasoline-powered vehicles with the addition of special considerations for the high-voltage electric system components. The Fusion Hybrid, MKZ Hybrid and Fusion Energi vehicles use a conventional gasoline engine in addition to an electric motor to power the vehicle.
  • Page 4: Electric Vehicle Identification

    TOWING SPECIFICATION AND ILLUSTRATION TABLE HYBRID VEHICLE IDENTIFICATION • The Fusion Hybrid and MKZ Hybrid vehicles can easily be identified by the “Hybrid” badges located on the left and right front doors. There is a “Hybrid” nameplate on the trunk lid (located on the right hand side) that also includes the green leaf/blue highway “Hybrid”...
  • Page 5: Vin Layout

    • The Fusion Hybrid and MKZ Hybrid vehicles have a unique engine appearance cover with a raised “HYBRID” icon on it. Unique Hybrid engine appearance cover with raised lettering and icon NOTE: Fusion/MKX Hybrid shown, Fusion Energi similar. • The 5th, 6th and 7th digits of the Vehicle Identification Number (VIN) identify the Hybrid vehicle line.
  • Page 6: High-Voltage Electrical Disconnect Features

    PERSONAL PROTECTIVE EQUIPMENT (PPE) SAFETY GEAR, INCLUDING HIGH-VOLTAGE SAFETY GLOVES AND BOOTS. REMOVE ALL METALLIC JEWELRY, INCLUDING WATCHES AND RINGS. ISOLATE THE HV SYSTEM AS DIRECTED BY THE FORD EMERGENCY RESPONSE GUIDE FOR THE VEHICLE. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.
  • Page 7: High-Voltage Warning Decals

    HIGH-VOLTAGE WARNING DECALS • On Hybrid and Energi vehicles, WARNING decals are located on components in the high-voltage system throughout the vehicle. Please see example below. FCS-15129-13 2013 Fusion MKZ Hybrid Emergency Response Guide...
  • Page 8: Component Location And Identification

    HYBRID COMPONENT LOCATION AND IDENTIFICATION The illustration below and its defining chart on Page 7, provide the location, description and basic function of the Hybrid system components. NOTE: All high-voltage wires and harnesses are wrapped in orange-colored insulation. NOTE: Fusion Hybrid shown, MKZ Hybrid similar. FCS-15129-13 2013 Fusion MKZ Hybrid Emergency Response Guide...
  • Page 9 HYBRID COMPONENT LOCATION AND IDENTIFICATION - CONTINUED FUNCTION COMPONENT LOCATION / DESCRIPTION High-Voltage Battery • Lies flat in the trunk area, Provides high-voltage storage Approximately 300- located behind the rear seat. for vehicle’s electric motor. Volts DC • Sealed lithium battery. 12-Volt Battery •...
  • Page 10 ENERGI COMPONENT LOCATION AND IDENTIFICATION The illustration below and its defining chart on Pages 9 & 10, provide the location, description and basic function of the Fusion Energi’s system components. NOTE: All high-voltage wires and harnesses are wrapped in orange-colored insulation. FCS-15129-13 2013 Fusion MKZ Hybrid Emergency Response Guide...
  • Page 11 ENERGI COMPONENT LOCATION AND IDENTIFICATION - CONTINUED COMPONENT LOCATION / DESCRIPTION FUNCTION • Located behind the rear Provides means to disconnect High-Voltage seat back. high-voltage battery for safely Service Disconnect servicing vehicle. • Orange rectangle with a molded plastic handle, about 100 mm (4 in) in length.
  • Page 12: High-Voltage Service Disconnects

    PROTECTIVE EQUIPMENT (PPE) SAFETY GEAR, INCLUDING HIGH-VOLTAGE SAFETY GLOVES AND BOOTS. REMOVE ALL METALLIC JEWELRY, INCLUDING WATCHES AND RINGS. ISOLATE THE HV SYSTEM AS DIRECTED BY THE FORD EMERGENCY RESPONSE GUIDE FOR THE VEHICLE. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.
  • Page 13 HIGH-VOLTAGE BATTERY PACKS - CONTINUED WARNING: FIRES IN CRASH-DAMAGED ELECTRIC VEHICLES MAY EMIT TOXIC OR COMBUSTIBLE GASSES. SMALL AMOUNTS OF EYE, SKIN OR LUNG IRRITANTS MAY BE PRESENT. WEAR PERSONAL PROTECTIVE EQUIPMENT (PPE) AND SELF-CONTAINED BREATHING APPARATUS WHEN WORKING IN CLOSE PROXIMITY OR IN A CONFINED AREA, SUCH AS A TUNNEL OR GARAGE.
  • Page 14: Approaching A Damaged High-Voltage Vehicle

    HIGH-VOLTAGE SAFETY GLOVES AND BOOTS. REMOVE ALL METALLIC JEWELRY, INCLUDING WATCHES AND RINGS. ISOLATE THE HV SYSTEM AS DIRECTED BY THE FORD EMERGENCY RESPONSE GUIDE FOR THE VEHICLE. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.
  • Page 15: Approaching A Damaged Vehicle

    APPROACHING A DAMAGED HIGH-VOLTAGE VEHICLE - CONTINUED 2. APPROACHING A DAMAGED VEHICLE • Disable the high-voltage electrical system using as many of the following steps as possible: — Secure the vehicle: Place the shift lever into the PARK position. Place the ignition in the OFF position to disconnect the high-voltage system.
  • Page 16: If The High-Voltage Battery Case Has Been Ruptured

    10 in this manual. • Be alert. There is potential for delayed fire with damaged lithium-ion batteries. • Call an authorized Ford Dealer or vehicle manufacturer representative, if necessary, to determine additional steps that you should take to safely recover or transport the vehicle.
  • Page 17: High-Voltage System - Do Not Cut Zones

    APPROACHING A DAMAGED HIGH-VOLTAGE VEHICLE - CONTINUED 6. High-Voltage System - Do Not Cut Zones • If possible, remove the high-voltage battery service disconnect before attempting any extrication procedure. Always assume the high-voltage cabling and components are powered up. • If occupant extrication is necessary, always use caution when cutting near the vehicle high voltage system components.
  • Page 18: Damaged Vehicle Guidance For Ford Motor Company Electric And Hybrid-Electric Vehicles Equipped With High-Voltage Batteries

    HYBRID-ELECTRIC VEHICLES EQUIPPED WITH HIGH-VOLTAGE BATTERIES (TOWING, RECOVERY OPERATORS AND VEHICLE STORAGE FACILITIES) For questions contact Ford USA 1-800-392-3673 / Ford Canada 1-800-565-3673 1. In the event of damage to or fire involving an Electric Vehicle (EV) or Hybrid Electric Vehicle (HEV).
  • Page 19 • For vehicles in the United States, notify Ford Motor Company 1-800-392-3673 (then follow the prompts on the voice response menu) or an authorized Ford Dealer as soon as possible as there may be additional steps necessary to secure, discharge, handle, and/or store the HV battery and vehicle.

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2013 fusion energiFusion hybridMkz hybridFusion energi

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