Ford Fusion Hybrid 2010 Emergency Response Manual

Ford Fusion Hybrid 2010 Emergency Response Manual

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2010
FUSION HYBRID
MILAN HYBRID
EMERGENCY RESPONSE GUIDE
1
FCS-14265-10
2010 Fusion Hybrid, Milan Hybrid Emergency Response Guide, 02/2009

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Summary of Contents for Ford Fusion Hybrid 2010

  • Page 1 2010 FUSION HYBRID MILAN HYBRID EMERGENCY RESPONSE GUIDE FCS-14265-10 2010 Fusion Hybrid, Milan Hybrid Emergency Response Guide, 02/2009...
  • Page 2 FOREWORD The emergency response procedures for the Fusion Hybrid and Milan Hybrid vehicles are similar to those for traditional gasoline-powered vehicles with the addition of special considerations for the high-voltage electric system components. The Fusion Hybrid or Milan Hybrid vehicles use a conventional gasoline engine in addition to an electric motor to power the vehicle.
  • Page 3 FUSION HYBRID AND MILAN HYBRID VEHICLE IDENTIFICATION • The Fusion Hybrid and Milan Hybrid vehicles can be easily identified by the Ford “green leaf highway” badges located on the left and right front doors. There is a “Hybrid” nameplate on the trunk lid that also includes the “green leaf highway”...
  • Page 4 • The Fusion Hybrid and Milan Hybrid vehicles have a unique engine appearance cover with a raised “green leaf highway” icon and HYBRID lettering. Unique Hybrid Engine Appearance Cover with “Green Leaf Highway” Icon • The 5th, 6th and 7th digits of the Vehicle Identification Number (VIN) identify the Hybrid vehicle line.
  • Page 5: High-Voltage Electrical Disconnect Features

    HIGH-VOLTAGE ELECTRICAL DISCONNECT FEATURES The following list describes certain features that have been incorporated into the Hybrid vehicles that allow for either simple or automatic shutoff of the high-voltage electrical systems. • High-Voltage Fuse — In the event of a high-current short circuit, the high-voltage fuse will open, disabling the high-voltage system.
  • Page 6: High-Voltage Warning Decals

    HIGH-VOLTAGE WARNING DECALS • Warning decals, as shown here, will be located on components included in the high-voltage system. FCS-14265-10 2010 Fusion Hybrid, Milan Hybrid Emergency Response Guide, 02/2009...
  • Page 7 HYBRID COMPONENT LOCATION AND IDENTIFICATION This chart provides the location, description and basic function of the hybrid system components. Refer to the hybrid component description on the following page. NOTE: All high-voltage wires and harnesses are wrapped in orange-colored insulation. FCS-14265-10 2010 Fusion Hybrid, Milan Hybrid Emergency Response Guide, 02/2009...
  • Page 8 COMPONENT LOCATION / DESCRIPTION FUNCTION High-Voltage • Orange rectangle with a molded Provides means to disconnect Service Disconnect plastic handle, about 100 mm high-voltage battery for safely (4 in) in length. servicing vehicle. High-Voltage Battery • Located behind the rear Provides high-voltage storage 275 Volts seatback.
  • Page 9: High-Voltage Service Disconnect

    HIGH-VOLTAGE SERVICE DISCONNECT To gain access to the high-voltage service disconnect, the rear seat must be lowered. The rear seat is released from the trunk area. • Locate the seat backrest latch release levers (2) between the high-voltage battery and the body sheet metal. •...
  • Page 10 HIGH-VOLTAGE BATTERY PACK WARNING • Removing the high-voltage service disconnect will disconnect the high-voltage from the vehicle. • The individual cells inside the battery pack will still be charged. • Do not cut, weld or screw into the high-voltage battery case or penetrate the batteries in any way.
  • Page 11: Approaching A Damaged Vehicle

    1. Exposure to electrolyte could cause skin/eye irritation and/or burns. If exposed, rinse with large amounts of water until the soapy feel is gone. Personal Protective Equipment (PPE) such as splash shield or safety goggles, gloves (latex, rubber or Nitrile), an apron or overcoat suitable to protect against alkaline and rubber boots are required when handling damaged batteries.
  • Page 12: If The High-Voltage Battery Case Has Been Ruptured

    SPECIAL NOTES • If the vehicle is on fire, use a Class ABC powder-type extinguisher to contain and smother the flames. If water is being used, large amounts of water will be required (e.g., from a fire hydrant) to extinguish the flames. •...

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