Table of Contents
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GENERAL WARNINGS AND SAFETY ..................................................................................................................................... 4
Symbols used in the manual .......................................................................................................................................................... 4
WARRANTY ......................................................................................................................................................................... 4
NAMEPLATE ......................................................................................................................................................................... 5
PUMP DESCRIPTION AND OPERATING PRINCIPLE OF SIDE CHANNEL PUMPS .................................................................. 7
Applications .................................................................................................................................................................................. 7
TECHNICAL DATA ................................................................................................................................................................ 7
OPERATING LIMITS AND PERFORMANCE ........................................................................................................................... 8
NOISE AND VIBRATION ...................................................................................................................................................... 9
RADIATION IONISING ........................................................................................................................................................ 9
CHECKS TO PUMP DELIVERY, STORAGE.............................................................................................................................. 9
SHIPPING AND HANDLING ................................................................................................................................................. 9
ASSEMBLY, INSTALLATION, CONNECTIONS, COMMISSIONING AND SETTING................................................................ 10
Assembly ................................................................................................................................................................................... 10
Connection of the pump to suction and discharge pipes ................................................................................................................ 10
Checks for the proper operation .................................................................................................................................................. 11
Commissioning and operator training ........................................................................................................................................... 11
Self-priming pumps and non self-priming pumps .......................................................................................................................... 12
Coupling of the pump to the motor .............................................................................................................................................. 12
Features and installation of pump and motor assembly ................................................................................................................. 12
Alignment of the coupling ........................................................................................................................................................... 12
Alignment tolerances and coupling .............................................................................................................................................. 12
INTENDED USE OF THE PUMP. IMPROPER USE. DESCRIPTION OF FUNCTIONING.PERSONAL PROTECTIVE EQUIPMENT
DURING USE. ..................................................................................................................................................................... 13
Intended use of the pump ........................................................................................................................................................... 13
Instructions for proper use reasonably foreseeable ....................................................................................................................... 13
Not permitted use ....................................................................................................................................................................... 13
RESIDUAL RISKS AND PROTECTION MEASURES TO BE TAKEN ........................................................................................ 14
Description of the residual risks that remain ................................................................................................................................. 14
Protection measures to be taken by the user and instructions ....................................................................................................... 14
Personal protective equipment to wear ........................................................................................................................................ 14
OPERATIONAL LIMITS, DESCRIPTION OF HAZARDS NOT EXCLUDED FROM THE SECURITY MEASURES TAKEN ............ 14
Safety information present on the pump ...................................................................................................................................... 15
INSTRUCTIONS AND PROCEDURES FOR THE TRAINING OF THE PERSONNEL AND FOR EMERGENCIES ......................... 15
Recovery mode .......................................................................................................................................................................... 15
Fire-fighting equipment to be used: ............................................................................................................................................. 15
Emission / dispersion of harmful substances ................................................................................................................................. 15
MALFUNCTIONING, FAILURE, BREAKDOWN, ACCIDENT. MOST FREQUENT PROBLEMS: CAUSES AND REMEDIES .......... 16
Malfunctioning and Failure .......................................................................................................................................................... 16
Breakdown ................................................................................................................................................................................. 16
Accident ..................................................................................................................................................................................... 16
Most frequent drawbacks: problems, causes, remedies, residual risks ............................................................................................ 16
PERIODIC AND EXTRAORDINARY MAINTENANCE ............................................................................................................ 19
Cleaning components and magnet ............................................................................................................................................... 19
Periodic preventive maintenance ................................................................................................................................................. 19
Emptying of the fluid contained in the pump ................................................................................................................................ 20
Draining the oil contained in the pump ........................................................................................................................................ 20
Extraordinary maintenance .......................................................................................................................................................... 20
REPAIR AND PARTS REPLACEMENT ................................................................................................................................ 21
Pump reassembling .................................................................................................................................................................... 21
DECOMMISSIONING, DISMANTLING AND DISPOSAL OF MATERIALS .............................................................................. 21
Decommissioning ........................................................................................................................................................................ 21
Demolition and dismantling ......................................................................................................................................................... 22
NOTES ............................................................................................................................................................................... 22
APPENDIX A - Register of maintenance and periodic checks of the pump ....................................................................... 23
APPENDIX B - Startup check list....................................................................................................................................... 24
CONTENTS
Doc. ISM0023
Instruction Manual of series V MODULAR - Rev.02
Pag. 3/32
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