M Pumps V MODULAR Series User Manual

Magnetic drive pumps, sliding vane volumetric, mulistage, metallic pumps
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M PUMPS SRL
Via dell'artigianato, 120
Setting Innovative
45015 Corbola (RO) – Italia
Standards
Tel. +39 0426 346304 Fax + 39 0426 349126 1
info@mpumps.it
MAGNETIC DRIVE PUMPS
Sliding vane Volumetric, Multistage, Metallic pumps
 V MODULAR series
User Manual
This copy of the manual is a translation of the italian version
and both manuals must be always furnished togheter
MODEL: pump only
MODEL: pump and motor (Close Coupled version)
MODEL: pump and motor assembly with baseplate (Close Coupled version)
CAUTION
These instructions are intended for operators:
- Pump installation by qualified personnel;
- Use the pump, by staff
- Carry out maintenance / repair of the pump.
Read this instruction manual before using the pump.
ISM0034 CT MAG-MS series instruction manual. Issue of 2012 rev.02- do not destroy, do not modify

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Summary of Contents for M Pumps V MODULAR Series

  • Page 1 Tel. +39 0426 346304 Fax + 39 0426 349126 1 info@mpumps.it MAGNETIC DRIVE PUMPS Sliding vane Volumetric, Multistage, Metallic pumps  V MODULAR series User Manual This copy of the manual is a translation of the italian version and both manuals must be always furnished togheter...
  • Page 2 M PUMPS V MODULAR series seal-less magnetic drive pumps. Please read it carefully, before you install and operate your M PUMPS pump. Useful information can also be obtained from: - Hydraulic Institute Standards (USA) regarding pump installation.
  • Page 3: Table Of Contents

    CONTENTS GENERAL WARNINGS AND SAFETY ............................. 4 Symbols used in the manual ................................4 WARRANTY ..................................4 NAMEPLATE ..................................5 PUMP DESCRIPTION AND OPERATING PRINCIPLE OF SIDE CHANNEL PUMPS ..............7 Applications ....................................7 TECHNICAL DATA ................................7 OPERATING LIMITS AND PERFORMANCE ........................... 8 NOISE AND VIBRATION ..............................
  • Page 4: General Warnings And Safety

    GENERAL WARNINGS AND SAFETY M PUMPS This manual was prepared by pump to provide the buyer all necessary informations for its proper use and regular maintenance. In this manual is also contained the manual of the electric motor when the pump is supplied with this.
  • Page 5: Nameplate

    The pump for installation in ordinary environments has the nameplate on the side of the support as shown: only the fields are compliled must be considered relevant and therefore valid for identification. -PUMP UNIT SUPPLIED WITH ELECTRICAL MOTOR: M PUMPS SRL Via dell’artigianato, 120 45015 Corbola (RO) – Italia Tel.
  • Page 6 The serial number of the pump, here called serial number (s.nr) defines the type of components installed in the pump: Pag. 6/32 Doc. ISM0023 Instruction Manual of series V MODULAR – Rev.02...
  • Page 7: Pump Description And Operating Principle Of Side Channel Pumps

    PUMP DESCRIPTION AND OPERATING PRINCIPLE OF SIDE CHANNEL PUMPS The MODULAR V pumps are vane pumps, horizontal multistage magnetic drive. Airtight construction, with internal cartridge full extension, with magnetic drive meets the requirements of work safety, functional safety and environmental protection. Conceptually they are constituted by a rotor, within which slide radially in four blade tribological material, placed at the periphery by a said stator ring, which has as peculiarity the fact of having a cam profile on the inside.
  • Page 8: Operating Limits And Performance

    OPERATING LIMITS AND PERFORMANCE V MODULAR Pag. 8/32 Doc. ISM0023 Instruction Manual of series V MODULAR – Rev.02...
  • Page 9: Noise And Vibration

    The pump does not emit any kind of ionising radiation that could endanger persons. CHECKS TO PUMP DELIVERY, STORAGE M PUMPS pumps are tested before shipment and carefully packed for transport: at the reception of the pump make sure that the pump has not been damaged during the transport. If there are problems, contact...
  • Page 10: Assembly, Installation, Connections, Commissioning And Setting

    Ensure that the heated air from other units does not affect the pump; the air temperature must not exceed M PUMPS 40 °C, for higher temperatures contact your distributor ; ensure also the free circulation of air cooling of at least ¼...
  • Page 11: Checks For The Proper Operation

    Fully open the inlet valve and fill the pump and suction line;  Ensure there are no obstacles to the free rotation of the pump impeller. M PUMPS series V MODULAR are not ROTATION SENSE: reversible so the rotation cannot be reversed.
  • Page 12: Self-Priming Pumps And Non Self-Priming Pumps

    By carrying out the functions mentioned in the previous section and all controls listed in the register maintenance, the pump is ready for use. Self-priming pumps and non self-priming pumps V MODULAR pumps are self-priming: Make sure the pump is always filled with the pumping liquid to maintain the self-priming feature.
  • Page 13: During Use

    Before starting work you must check that:  All maintenance actions were properly carried out according to the time intervals set by M PUMPS  There are no damaged parts of the pump;  All the warning stickers and safety licence plates are present and in good condition and are operating the emergency stop buttons (check through a test).
  • Page 14: Residual Risks And Protection Measures To Be Taken

    “Instructions for a proper use reasonably foreseeable”. M PUMPS disclaims any liability damages to things and people related to uses for which the pump was not specifically designed and constructed. Also the ways in which certain situations of danger might present as a result of improper use, are prohibited.
  • Page 15: Safety Information Present On The Pump

    Safety warnings applied to the pump must be respected and restored in case of illegibility, and are as follow: Warning Description signs applied Symbol/indication Quantity Notes As described in paragraph M PUMPS Marking plate “PLATE” Label rotation and not run dry indication Hydro-test label Label quality control assembly...
  • Page 16: Malfunctioning, Failure, Breakdown, Accident. Most Frequent Problems: Causes And Remedies

    Reduce the total head of the system if possible. Increase the diameter of the discharge pipe. Check that the discharge valve is fully open. Replace the pump. M PUMPS Ask your distributor. Check the direction of rotation. The pump rotates in the opposite direction.
  • Page 17 Reduce the prevalence of the pump (check in advance with your distributor M PUMPS ). Make sure the pump turns freely; inspect the inside in case this does not happen. Reduce the engine...
  • Page 18 Replace the motor bearings, investigate the causes of The motor bearings are damaged or worn breakage. Motor under dimensioned Mount a more powerful motor (check in advance with your M PUMPS distributor Motor overload threshold set incorrectly Check the security settings of the motor...
  • Page 19: Periodic And Extraordinary Maintenance

    The pump was started while still rotating in Stop immediately the pump and drain all the liquid from the discharge line before restarting. the opposite direction, for a previous start OVERHEATING OF EXTERNAL BEARINGS (bare shaft versions) Check the oil level: fill up or empty, and replace it if Lack of oil or wrong type of oil in the bearing necessary.
  • Page 20: Emptying Of The Fluid Contained In The Pump

    If it becomes necessary to disassemble the pump, you must remember that the liquid should be collected and disposed in accordance to existing environmental laws. If the M PUMPS pump should be sent to it must be drained, and should not contain any traces of liquid pumped.
  • Page 21: Repair And Parts Replacement

    CAUTION A good stocking will guarantee against unpleasant incidents during the restarting of the pump. M PUMPS disclaims any responsibility for machines stored incorrectly. If you intend to stop using this pump it is recommended to make it inoperative. Doc. ISM0023 Instruction Manual of series V MODULAR –...
  • Page 22: Demolition And Dismantling

    Demolition and dismantling The user must comply with the legislation on environmental conservation and will have to deal with the disposal and elimination of materials and harmful substances of the pump components. It is recommended to destroy the identification plates of the pump and any other document. NOTES Pag.
  • Page 23: Appendix A - Register Of Maintenance And Periodic Checks Of The Pump

    APPENDIX A – Register of maintenance and periodic checks of the pump It is provided a list of maintenances to be carried out and their respective ranges; you must register these operations. Commissioning date: ____________________ Main maintenance operations to be performed by the second year of use onwards: Warnings and protective measures Required check be taken to perform maintenance...
  • Page 24: Appendix B - Startup Check List

    APPENDIX B – Startup check list PUMP SERIES V MODULAR Rev. N°00 - Do not destroying – do not modify - Date 21/02/2013 This document consists STARTUP CHECK LIST of 2 pages NO / YES / Description of activity  ...
  • Page 25 Have the Pump Bearings been filled with recommended Lubricating Oil and to the stated level (For Long Coupled Pump)? Have the motor Bearings been greased if required? * PRE START-UP For High /Low Temperature Pumping application , has the pump been warmed up to required Temperature? Can the Pump shaft turns freely by hand? Fully Open the Suction Valve.
  • Page 26 Under Normal Condition, continuously run the pump under observation for one or two hours. COMMENTS/REMARKS: INSTALLATION REFERENCE: CONTACT: PROJECT: CONTRACTOR: ADDRESS: FAX: PHONE NO: SERIAL NR: PUMP MODEL NO: IMPELLER MOTOR TYPE: DIAMETER: FOLLOW UP START-UP BY: REQD: DATE: SIGNATURE: Please send this document, duly completed, to the e-mail: info@mpumps.it, or by FAX at: +39 0426 349126 Pag.
  • Page 27 Doc. ISM0023 Instruction Manual of series V MODULAR – Rev.02 Pag. 27/32...
  • Page 28 Pag. 28/32 Doc. ISM0023 Instruction Manual of series V MODULAR – Rev.02...
  • Page 29 Doc. ISM0023 Instruction Manual of series V MODULAR – Rev.02 Pag. 29/32...
  • Page 30 Pag. 30/32 Doc. ISM0023 Instruction Manual of series V MODULAR – Rev.02...
  • Page 31 Doc. ISM0023 Instruction Manual of series V MODULAR – Rev.02 Pag. 31/32...
  • Page 32 Pag. 32/32 Doc. ISM0023 Instruction Manual of series V MODULAR – Rev.02...

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