Flomotion Systems 2001H Series Installation And Operation Manual
Peristaltic chemical feed pump
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Summary of Contents for Flomotion Systems 2001H Series
- Page 1 2001H Series Peristaltic Chemical Feed Pump...
- Page 2 2001H Series Peristaltic Pump O&M Manual Installation and Operation Manual 2001H Series Peristaltic Chemical Feed Pump May 2017 Flomotion Systems, Inc. 165 Creekside Drive, Suite 112 Buffalo, NY 14228-2103 info@flomotionsystems.com Toll Free: (800) 909-3569 Tel: (716) 691-3941 Fax: (716) 691-1253 Flomotion Systems, Inc.
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Page 3: Table Of Contents
1.3 R ......................................5 ECEIVING 1.4 C ...................................5 USTOMER ODIFICATION 1.5 I ..............................5 NFORMATION FOR ETURNING UMPS 2.0 – 2001H SERIES PUMP AND PUMPHEAD............................6 2.1 T ............................7 UBING PINDLE AND OVER NSTALLATION 2.2 M .........................8 OUNTING UMP ON EARBOX NSTALLATION OF OLLET 2.3 P... -
Page 4: System Overview
1.2 Warranty Flomotion Systems, Inc. warrants the 2001 Series pumps to be free of defects in material and workmanship for a period of eighteen months from the date of sale to the user, or two years from the date of shipment, which ever occurs first. -
Page 5: Receiving
1.5 Information for Returning Pumps Equipment that has been contaminated with, or exposed to, body fluids, toxic chemicals or any other substance hazardous to health must be decontaminated before it is returned to Flomotion Systems or its distributor. A certificate included at the rear of these operating instructions, or signed statement, must be attached to the outside of the shipping container. -
Page 6: 2001H Series Pump And Pumphead
2001H Series Peristaltic Pump O&M Manual 2.0 – 2001H Series Pump and Pumphead The 2001H Series pumphead has two spring-loaded working rollers, which automatically compensate for minor variations in tubing wall thickness, giving extended tube life. ROLLER ASSEMBLY COLLET SCREW 5MM HEX WRENCH 7 NT.M 60 IN.OZ... -
Page 7: Tubing, Spindle And Cover Installation
2001H Series Peristaltic Pump O&M Manual 2.1 Tubing, Spindle and Cover Installation ! IMPORTANT: Disconnect pump controller from power supply BEFORE changing tubing! Item No. Part No. Description Pump Body 100511 Roller Assembly 100304B Cover 100324 Collet Screw 100305C Cover Gasket... -
Page 8: Mounting Pump On Gearbox, Installation Of Collet
2001H Series Peristaltic Pump O&M Manual 2.2 Mounting Pump on Gearbox, Installation of Collet Item No. Part No. Description Pump Housing with Tube Seal & Tube Seal Cover 100306 Collet 100312 Pump Mounting Screws Tubing Flomotion Systems, Inc. 2001H Series... -
Page 9: Pump Mounting And Collet Installation Procedure
2001H Series Peristaltic Pump O&M Manual 2.3 Pump Mounting and Collet Installation Procedure 1. To install the pump housing on the gearbox, slide it over the central pilot on the gearbox adaptor plate. Next install and torque the mounting screws to 5 NT.M (45 in. oz). -
Page 10: Tube And Roller Installation
2001H Series Peristaltic Pump O&M Manual 2.4 Tube and Roller Installation ! IMPORTANT: Disconnect pump controller from power supply BEFORE changing tubing! ! IMPORTANT Make sure pump suction and discharge lines are completely drained and isolated. Note that the tubing hose seal size must match the selected tubing size. - Page 11 2001H Series Peristaltic Pump O&M Manual 4. Remove the roller assembly. 5. Remove worn pump tubing from pumphead. 6. Remove and inspect collet for wear. Note that the collet may remain in the roller assembly when the roller assembly is removed from the pump shaft.
- Page 12 2001H Series Peristaltic Pump O&M Manual 7. Clean inside of pump housing with damp rag or an appropriate cleaning solution to remove any chemical or tubing residue. Reassembly 1. Reinstall the collet onto the pump shaft. There is a slot in the collet that the flat drive tang on the gearbox shaft must slide into.
- Page 13 2001H Series Peristaltic Pump O&M Manual 3. Install tubing into the pumphead. Note: during tubing installation the loop of tubing may develop a twist. Examine the tubing for this condition and if needed turn one end of the tubing where it exits the tubing clamp to eliminate the twist.
- Page 14 2001H Series Peristaltic Pump O&M Manual 5. Align marks on tubing with outside edge of the tubing Clamp. Mark an 11 inch length of tubing and locate the marks at the outside edge of the tubing seal (see arrows) Tubing seal size varies with the selected tubing size.
- Page 15 2001H Series Peristaltic Pump O&M Manual 8. Inspect pump cover gasket. Replace if damaged. Reinstall pump cover gasket and cover. Flomotion Systems, Inc. 2001H Series Pg. 15...
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Page 16: Tubing & Connections
2001H Series Peristaltic Pump O&M Manual 2.5 Tubing & Connections Tubing adapters are available for many configurations. See the drawing below for details. Hose Barb Violet Green White Black Gray Blue Color Hose Seal 100329 100330 100331 100332 100333 100334 Flomotion Systems, Inc. -
Page 17: Tubing And Accessory Part Numbers
2001H Series Peristaltic Pump O&M Manual Tubing and Accessory Part Numbers FLOPRENE TUBING - 50 Ft Length (Santoprene) FLO.016.024 1.6mm (1/16”) bore 100 PSI max FLO.064.024 6.4mm (1/4”) bore 50 PSI max FLO.032.024 3.2mm (1/8”) bore 100 PSI max FLO.080.024 8.0mm (5/16”) bore... -
Page 18: 2001H Motor & Gearbox
2001H Series Peristaltic Pump O&M Manual 3.0 – 2001H Motor & Gearbox 3.1 Motor Specifications Motor Type: Permanent Split Capacitor or 3-Phase Inverter Duty Rotation: Reversible. Insulation: Class B minimum Finish: Powder-coat gloss black. Thermostat signal wires are not used in the 2001H 3.2 2001H Power &... -
Page 19: K4 Series Pump Controller
For complete details about the pump controller please refer to the included K4 SERIES (KBDA) Drive Controller Operating Instructions booklet. Shown here are program settings specific to the operation with the 2001H Series Peristaltic Pump. 4.2 Programming The K4 SERIES programming differs from the factory defaults shown in the Operating Instruction booklet in relation to the following parameters: 0.04 = 0000 GFCI operation disabled... -
Page 20: Interfacing To The 2001H K4 Series Pump Controller
2001H Series Peristaltic Pump O&M Manual 4.3 Interfacing to the 2001H K4 SERIES Pump Controller Flomotion Systems, Inc. 2001H Series Pg. 20... -
Page 21: 2001 Series Tubing Rupture Detector
2001H Series Peristaltic Pump O&M Manual 5.0 - 2001 Series Tubing Rupture Detector Rupture Detector System Overview 5.1 Alarm Causes A rupture alarm is triggered by the presence of a conductive fluid in the pump. When the fluid bridges the two stainless steel electrodes on the LIQUID SENSOR the alarm is triggered. - Page 22 2001H Series Peristaltic Pump O&M Manual Notes Flomotion Systems, Inc. 2001H Series Pg. 22...