bonitron M3528M2 Customer Reference Manual

Voltage monitor module

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Model M3528M2
Voltage Monitor Module
Customer Reference Manual
Web: www.bonitron.com
Tel: 615-244-2825
Email: info@bonitron.com

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Summary of Contents for bonitron M3528M2

  • Page 1 Model M3528M2 Voltage Monitor Module Customer Reference Manual ● ● Web: www.bonitron.com Tel: 615-244-2825 Email: info@bonitron.com...
  • Page 2 Bonitron has seen thousands of products engineered since 1962 and welcomes custom applications. With engineering, production, and testing all in the same facility, Bonitron is able to ensure its products are of the utmost quality and ready to be applied to your application.
  • Page 3 RIVE PTIONS In 1975, Bonitron began working with AC inverter drive specialists at synthetic fiber plants to develop speed control systems that could be interfaced with their plant process computers. Ever since, Bonitron has developed AC drive options that solve application issues associated with modern AC variable frequency drives and aid in reducing drive faults.
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  • Page 5: Table Of Contents

    6. E ....................21 NGINEERING 6.1. Ratings Charts ......................21 Table 6-1: M3528M2 Ratings Chart.................... 21 Table 6-2: Recommended Settings .................... 21 6.2. Dimensions and Mechanical Drawings ............... 21 Figure 6-1: M3528M2 Chassis Dimensional Outline ..............21 NOTES ............................21...
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  • Page 7: Introduction

    1.2. URPOSE AND COPE This manual is a user’s guide for the Model M3528M2 Voltage Monitor Module. It will provide the user with the necessary information to successfully install, integrate, and use the M3528M2. In the event of any conflict between this document and any publication and/or documentation related to the DC storage system, the latter shall have precedence.
  • Page 8: Symbol Conventions Used In This Manual And On Equipment

    M3528M2 1.4. YMBOL ONVENTIONS SED IN THIS ANUAL AND ON QUIPMENT Earth Ground or Protective Earth AC Voltage DC Voltage DANGER: Electrical hazard - Identifies a statement that indicates a shock or electrocution hazard that must be avoided. DANGER! DANGER: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss.
  • Page 9: Product Description

    Batteries, capacitors, and any other system can be damaged by the voltage across them rising too high. The M3528M2 voltage monitor is designed to monitor DC voltage levels and signal the user if the voltage departs a set range.
  • Page 10: General Precautions And Safety Warnings

    M3528M2 2.4. ENERAL RECAUTIONS AND AFETY ARNINGS  H I GH V OLT AG E S M AY B E P RE S E N T  FAILURE TO HEED THESE W ARNINGS MAY RESULT DANGER! IN SERIOUS BODILY INJURY OR DEATH! ...
  • Page 11: Installation Instructions

    Table 3-1. Wire types and sizes should be chosen in accordance with national and local electrical codes to meet the voltage and current levels present for your application. Figure 3-1 shows a typical interconnection of the M3528M2 with a DC voltage source and I/O signals.
  • Page 12: Power Wiring

    M3528M2 Figure 3-1: Typical Interconnection Diagram MONITOR VOLTAGE UNDERVOLTAGE LATCH OVERVOLTAGE LATCH M3528M2 850V RANGE 500V RANGE VOLTAGE MONITOR UNDERVOLTAGE HYSTERESIS UNDERVOLTAGE SET POINT OVERVOLTAGE HYSTERESIS OVERVOLTAGE SET POINT RESET POWER OVER UNDER 24Vdc VOLTAGE VOLTAGE NC P NO NC P NO...
  • Page 13 User’s Manual Table 3-1: Wiring Specifications LECTRICAL ERMINAL UNCTION ORQUE PECIFICATIONS TB1-1 Monitor Input - 0-850VDC to TB1-2 4.4 lb-in TB1-2 Monitor Input + 0-850VDC common to TB1-1 4.4 lb-in TB2-1 Power Input + +24VDC to TB2-2 2.2 lb-in TB2-2 Power Input - 24VDC common to TB2-1 2.2 lb-in...
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  • Page 15: Operation

    4.1. UNCTIONAL ESCRIPTION The M3528M2 Module monitors a DC voltage connected to the input terminals. The module has two voltage setpoints, one each for the overvoltage and undervoltage, which are set by the user via potentiometers. While the monitored voltage remains within the setpoint range, both relays are energized. When the monitored voltage reaches either setpoint, that channel’s output relay will de-...
  • Page 16: Jumpers

    M3528M2 TB4 – 4-6 (U 4.2.1.6. NDERVOLTAGE IGNAL UTPUT The undervoltage signal output connector is connected to a form C relay. This connector can be used to establish or break an electrical connection when the monitored voltage crosses its undervoltage set point.
  • Page 17: Potentiometers

    User’s Manual 4.2.3. OTENTIOMETERS 1 & 2) 4.2.3.1. ETPOINT The setpoint for each output channel is controlled by adjusting a potentiometer. The adjustment range for the setpoints is determined by the jumper settings, shown in Table 4-1. Turn the setpoint potentiometers clockwise to increase the setpoint voltages, and counter-clockwise to decrease them.
  • Page 18 M3528M2 Figure 4-1: Front View Dwg: 080333 Rev: 20080812...
  • Page 19: Maintenance And Troubleshooting

    If a problem persists after following the steps below, contact the product supplier or your system integrator for assistance. Repairs or modifications to this equipment are to be performed by Bonitron approved personnel only. Any repair or modification to this equipment by personnel not approved by Bonitron will void any warranty remaining on this unit.
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  • Page 21: Ngineering Ata

    M3528M2 Set Points Over-Voltage trip level (+5% over full charge) Over-Voltage reset level (full charge) Under-Voltage trip level (≈ 84% of nominal) Under-Voltage reset level (nominal voltage) 6.2. IMENSIONS AND ECHANICAL RAWINGS Figure 6-1: M3528M2 Chassis Dimensional Outline Dwg: 080361 Rev: 20080819...
  • Page 22: Notes

    M3528M2 NOTES...
  • Page 24 D_M3528M2_CMAN_VALL_01b 04/04/2014 521 Fairground Court ● Nashville, TN 37211 ● USA Tel: (615) 244-2825 ● Fax: (615) 244-2833 ● Web: www.bonitron.com ● Email: info@bonitron.com...

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