Fresenius Medical Care bibag V2.0 Technician Manual
Fresenius Medical Care bibag V2.0 Technician Manual

Fresenius Medical Care bibag V2.0 Technician Manual

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bibag
V2.0
Technician's Manual
Part Number 490188 Rev D

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Summary of Contents for Fresenius Medical Care bibag V2.0

  • Page 1 ® bibag V2.0 Technician’s Manual Part Number 490188 Rev D...
  • Page 2 This document contains proprietary and confidential information of Fresenius USA, Inc. d/b/a Fresenius Medical Care North America and its affiliates (“Fresenius Medical Care”). The contents of this document may not be disclosed to third parties, copied, or duplicated in any form, in whole or in part, without the prior written permission of Fresenius Medical Care.
  • Page 3: Table Of Contents

    V2.0 Technician’s Manual TABLE OF CONTENTS bibag Details ........................2 General Warnings ....................... 3 Hydraulic Flow Diagram ....................4 Hydraulic Component Descriptions ..................5 Hydraulic Operation......................8 Electronic Description ...................... 10 Electronic Block Diagram....................11 Calibrations ........................12 Annual Maintenance ......................13 Debug Screens ........................
  • Page 4: Bibag Details

    Door handle Bicarbonate outlet nozzle Water inlet nozzle bibag Figure 1 – bibag connector: door closed and bibag inserted with door open Page 2 bibag V2.0 Technician’s Manual P/N 490188 Rev. D...
  • Page 5: General Warnings

    To contain such spills, the machine should be on a spill-tolerant surface. Spills can cause slips and falls; clean up spills immediately. Caution: Only the bags manufactured by Fresenius Medical Care may be used in the bibag connector.
  • Page 6: Hydraulic Flow Diagram

    Hydraulic Flow Diagram Figure 2 Page 4 bibag V2.0 Technician’s Manual P/N 490188 Rev. D...
  • Page 7: Hydraulic Component Descriptions

    The bibag pressure transducer is used to measure the pressure inside the bibag. Also used to measure the pressure of the sodium bicarbonate concentrate source when bibag is not used. Page 5 bibag V2.0 Technician’s Manual P/N 490188 Rev. D...
  • Page 8 117 – Bicarbonate Conductivity Cell Measures conductivity of the bicarbonate concentrate from the bibag after it is mixed with R.O. water. 118 – bibag Filter Removes any particles that may enter through the bibag. Page 6 bibag V2.0 Technician’s Manual P/N 490188 Rev. D...
  • Page 9 The door must be in the closed position (3) for rinse, cleaning, and jug dialysis mode. Position (2) should not be used. bibag Door Figure 3 Page 7 bibag V2.0 Technician’s Manual P/N 490188 Rev. D...
  • Page 10: Hydraulic Operation

    Valves 104 and 108 alternate opening every 3 seconds. Valves 100 and 103 alternate opening every 3 seconds. Valve 101 is also opened periodically when conductivity is low. Valve 105 is open. Page 8 bibag V2.0 Technician’s Manual P/N 490188 Rev. D...
  • Page 11 When the empty is complete, the operator is notified, normal balance chamber switching resumes, but the hydraulics remain in bypass until a new bag is installed and correct conductivity of the dialysate returns. Page 9 bibag V2.0 Technician’s Manual P/N 490188 Rev. D...
  • Page 12: Electronic Description

    The bibag distribution box 2 - distribution board is a passive board that connects to the bibag interface board through a 20 pin cable. All of the individual bibag components on the distribution box 2 connect electrically to this distribution board. Page 10 bibag V2.0 Technician’s Manual P/N 490188 Rev. D...
  • Page 13: Electronic Block Diagram

    Conductivity bibag Vent Valve Cell (101) (113) bibag Temp Hydrochamber Sensor Outlet Valve (114) (103) Air Sensing bibag Pressure Probes Transducer (112) (110) bibag Hydraulic Assembly P/N 190591 Figure 4 Page 11 bibag V2.0 Technician’s Manual P/N 490188 Rev. D...
  • Page 14: Calibrations

    During the calibration process, the 90XL will communicate with the machine through the RS232 port. When the calibration process is complete, the screen will display Bicarb Cond Cell calibration is complete. Page 12 bibag V2.0 Technician’s Manual P/N 490188 Rev. D...
  • Page 15: Annual Maintenance

    Figure 5 – bibag Inlet Filter (M30225) bibag Connector Maintenance Annually replace the two (2) o-rings (P/N 640919) on the bibag connector door. Figure 6– bibag Connector Door O-Rings (640919) Page 13 bibag V2.0 Technician’s Manual P/N 490188 Rev. D...
  • Page 16: Debug Screens

    The bibag connector is open (i.e., it is in the Open No bibag, Closed No bibag, or Open with bibag present). The bibag connector is closed (i.e., it is in the Bypass state). Page 14 bibag V2.0 Technician’s Manual P/N 490188 Rev. D...
  • Page 17 110. This displays the status of the acid port valve. Used to regulate the pressure to the acid pump. Will open and closed based upon pressure at pressure transducer 106 Page 15 bibag V2.0 Technician’s Manual P/N 490188 Rev. D...
  • Page 18 No bag on bibag connector, bibag door fully closed. 1 =Yes / 0 = No Cls None No bag on bibag connector, bibag door partially closed. 1 =Yes / 0 = No Page 16 bibag V2.0 Technician’s Manual P/N 490188 Rev. D...
  • Page 19 System is running the bibag timed bypass process. 1 =Yes / 0 = No Post Flush System is running the bibag post empty flush process. 1 =Yes / 0 = No Page 17 bibag V2.0 Technician’s Manual P/N 490188 Rev. D...
  • Page 20 1 =Yes / 0 = No Empty System is running the bibag empty process. 1 =Yes / 0 = No Emptied System indicates that the bag is emptied. 1 =Yes / 0 = No Page 18 bibag V2.0 Technician’s Manual P/N 490188 Rev. D...
  • Page 21 1 =Yes / 0 = No Cond Cal Indicates a bibag Conductivity Calibration error. 1 =Yes / 0 = No Temp Cal Indicates a bibag Temperature Calibration error. 1 =Yes / 0 = No Page 19 bibag V2.0 Technician’s Manual P/N 490188 Rev. D...
  • Page 22 1 =Yes / 0 = No Val Comm Indicates a bibag Valve Communication error. 1 =Yes / 0 = No Val1 Err Indicates a bibag Valve 1 error. 1 =Yes / 0 = No Page 20 bibag V2.0 Technician’s Manual P/N 490188 Rev. D...
  • Page 23 Displays the conductivity in mS/cm of the sodium bicarbonate concentrate from either the bibag or a jug. This value is temperature compensated. Pressure Displays the bibag pressure in mmHg. Concentration Displays the bibag concentration in g/L during bibag dialysis. Page 21 bibag V2.0 Technician’s Manual P/N 490188 Rev. D...
  • Page 24 Indicates a bicarbonate (jug) conductivity high error. 1 =Yes / 0 = No JConLowLmt Displays the bicarbonate (jug) conductivity lower limit in mS/cm. JConHiLmt Displays the bicarbonate (jug) conductivity higher limit in mS/cm. Page 22 bibag V2.0 Technician’s Manual P/N 490188 Rev. D...
  • Page 25 Cond) has been greater than “Bic Hi Th” for 40 balance chamber switches. Bic Cell Cond The raw uncompensated bicarbonate conductivity being seen at the Bicarbonate Conductivity Cell 117. Bic Mon temp The temperature being seen at the Bicarbonate Temperature Thermistor 116. Page 23 bibag V2.0 Technician’s Manual P/N 490188 Rev. D...
  • Page 26 The compensated pressure seen at the Acid Port Pressure Transducer 106. Bic Press The compensated pressure seen by the bibag Pressure Transducer 110 (bibag machine) or the bicarbonate Pressure Transducer 107 (non-bibag machine). Inlet W temp – (Not used) Page 24 bibag V2.0 Technician’s Manual P/N 490188 Rev. D...
  • Page 27 V105 Er O Indicates Valve 105 is Stuck Open. 1 =Yes / 0 = No V105 Er C Indicates Valve 105 is Stuck Closed. 1 =Yes / 0 = No Page 25 bibag V2.0 Technician’s Manual P/N 490188 Rev. D...
  • Page 28 The compensation value for Acid Port Pressure Transducer 106 based on the Regulator Pressure service mode calibration. Bic PresOff The compensation value for bibag Pressure Transducer 110 (bibag machine) based on the Regulator Pressure service mode calibration. Page 26 bibag V2.0 Technician’s Manual P/N 490188 Rev. D...
  • Page 29: Troubleshooting

     Action Required A full list of machine messages may be found in the ® T Hemodialysis Machine Operator’s Manual P/N 490122 2008 ™ Hemodialysis Machine Operator’s Manual P/N 490180 2008K@HOME Page 27 bibag V2.0 Technician’s Manual P/N 490188 Rev. D...
  • Page 30: Spare Parts

    Spare Parts Item # Description Part Number bibag connector complete 190598 bibag connector o-ring 640919 bibag connector circuit board 190547 Rubber tubing label “1” M42437 Rubber tubing label “2” M42438 Page 28 bibag V2.0 Technician’s Manual P/N 490188 Rev. D...
  • Page 31 Distribution board (inside box) 190526 Cable - bibag distribution board to bibag connector 190525 Cable - bibag distribution board to bibag interface board 190670 Assembly, bibag distribution 190669 Includes items 9 and 11 Page 29 bibag V2.0 Technician’s Manual P/N 490188 Rev. D...
  • Page 32 290685 Item not shown – cover inside item 8 and is used to retain item 10. Distribution Box 2 circuit board 190860 Item not shown – board inside item 8 Page 30 bibag V2.0 Technician’s Manual P/N 490188 Rev. D...
  • Page 33 Description Part Number Valve 108 Assembly 190959 Includes all shown components including items 1 through 3. Valve 108 643418 Bracket, Valve Single Mount 290767 bibag Valve 108 Cable Assembly 190958 Page 31 bibag V2.0 Technician’s Manual P/N 490188 Rev. D...
  • Page 34 *Note: When replacing item 7 (bibag Inlet Filter), reference the arrow on the housing for proper directional flow. Correct flow is from the bibag connector to the bibag air separator. Page 32 bibag V2.0 Technician’s Manual P/N 490188 Rev. D...
  • Page 35 The following items are not illustrated bibag V2.0 Technician’s Manual 490188 2008T bibag Operator’s Instructions 508213 2008T bibag Installation Kit 190872 2008T bibag V2.0 Upgrade Kit 190873 2008K@HOME bibag Operator’s Instructions 508340 2008K@HOME bibag Installation Kit 190883 2008K@HOME bibag V2.0 Upgrade Kit...
  • Page 36 NOTES: ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ Page 34 bibag V2.0 Technician’s Manual P/N 490188 Rev. D...
  • Page 37 NOTES: ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ Page 35 bibag V2.0 Technician’s Manual P/N 490188 Rev. D...
  • Page 38 NOTES: ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ Page 36 bibag V2.0 Technician’s Manual P/N 490188 Rev. D...
  • Page 39 NOTES ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________...
  • Page 40 Fresenius Medical Care North America Manufactured by: Fresenius USA, Inc. 4040 Nelson Avenue Concord, CA 94520 http://www.fmcna.com 800 227-2572...

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