Tecnar accuraspray 4.0 User Manual
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Tecnar accuraspray 4.0 User Manual

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  • Page 2 © 2018 Tecnar Automation Ltd. No part of this manual may be reproduced in any form or by any means (including electronic storage and retrieval or translation into a foreign language) without prior agreement and written consent from Tecnar Automation Ltd. ANUAL 40101-00024-00 The material contained in this document is provided “as is”...

  • Page 3: Table Of Contents

    TROUBLESHOOTING .............................. 40 (LED ) ......................... 40 ECTION TROUBLESHOOTING ERROR CODES ............................ 41 RROR REPORTING IN THE SER INTERFACE This document contains information considered proprietary and confidential to Tecnar Automation Ltd 40101-00024-00– Rev E Revision date: 2019-03-17 Page 3 of 43...
  • Page 4 FIGURE 23 CONTROLLER ETHERNET PORT ......................... 34 FIGURE 24 ACCURASPRAY 4.0 USER INTERFACE ....................... 34 FIGURE 25 I/O PORT ............................... 35 This document contains information considered proprietary and confidential to Tecnar Automation Ltd 40101-00024-00– Rev E Revision date: 2019-03-17 Page 4 of 43...

  • Page 5: System Description

    Accuraspray4.0 1 SYSTEM DESCRIPTION NTRODUCTION The present document gives a complete description and principle of operation of the Accuraspray 4.0 sensor as well as a description of its components. 1.1.1 VERVIEW The main purpose of the Accuraspray 4.0 is to ensure consistent, high- quality coatings by monitoring the in-flight particles and plume properties before each spray run.

  • Page 6: General Precautions

    AT ALL TIMES while the unit is powered on.; • Use only original spare parts. All Accuraspray 4.0 users should read this user manual, take the web-based introduction and training session, and contact Tecnar with any further questions.

  • Page 7: Description

    6) Sensor head power and communication cable; Each elements are described in details on the following pages. FIGURE 1 SCHEMATICAL DESCRIPTION OF THE SYSTEM This document contains information considered proprietary and confidential to Tecnar Automation Ltd 40101-00024-00– Rev E Revision date: 2019-03-17...

  • Page 8: Controller

    The controller receives readings from the sensor head. It processes the data and broadcasts the results to the user interface(s). FIGURE 2 CONTROLLER (FRONT) FIGURE 3 CONTROLLER (BACK) This document contains information considered proprietary and confidential to Tecnar Automation Ltd 40101-00024-00– Rev E Revision date: 2019-03-17 Page 8 of 43...
  • Page 9 Provides power to the Accuraspray. Connect it to an unloaded, properly grounded power line (100-240VAC, 50-60Hz, 1.5 A). This document contains information considered proprietary and confidential to Tecnar Automation Ltd 40101-00024-00– Rev E Revision date: 2019-03-17 Page 9 of 43...

  • Page 10: Sensor Head

    • Spray plume geometry (width, position) and intensity. FIGURE 4 SENSOR HEAD (FRONT) FIGURE 5 SENSOR HEAD (BACK) This document contains information considered proprietary and confidential to Tecnar Automation Ltd 40101-00024-00– Rev E Revision date: 2019-03-17 Page 10 of 43...

  • Page 11: Cables , Hoses And Antennas

    ABLES HOSES AND ANTENNAS The Accuraspray 4.0 is delivered with several cables, hoses and antennas, which are described in the following table. Cables/Hoses/Antennas Description IEC power cable Used to connect the Accuraspray to a power outlet.

  • Page 12: Operation Software

    The following table describes those icons. Icons Description Access the main measurement screen. This document contains information considered proprietary and confidential to Tecnar Automation Ltd 40101-00024-00– Rev E Revision date: 2019-03-17 Page 12 of 43...
  • Page 13 Access the menu to change user’s passwords. Take control and access the configuration screen (Operators and Administrators only) Log in. Log out. This document contains information considered proprietary and confidential to Tecnar Automation Ltd 40101-00024-00– Rev E Revision date: 2019-03-17 Page 13 of 43...

  • Page 14: Figure 7 Camera Screen

    The green curve shows the plume intensity profile as measured by the sensor along the vertical line. FIGURE 7 CAMERA SCREEN This document contains information considered proprietary and confidential to Tecnar Automation Ltd 40101-00024-00– Rev E Revision date: 2019-03-17...
  • Page 15 To stop recording, click on the square icon next to the camera. This will automatically download the sequence to your computer in your web browser default download directory. This document contains information considered proprietary and confidential to Tecnar Automation Ltd 40101-00024-00– Rev E Revision date: 2019-03-17...
  • Page 16 It is possible to pause a sequence using the Pause icon and resume playback using the Play icon. This document contains information considered proprietary and confidential to Tecnar Automation Ltd 40101-00024-00– Rev E Revision date: 2019-03-17...

  • Page 17: Figure 8 Stripchart Screen

    The range of the strip charts Y axis can be adjusted in two ways: • Fixed - Sets the Y-axis limits (min and max values) according to the Acceptance Ranges as defined by the setup. This document contains information considered proprietary and confidential to Tecnar Automation Ltd 40101-00024-00– Rev E Revision date: 2019-03-17...
  • Page 18 User interface at the time when the production report was generated. If desired you can take the strip charts .csv file and generate your own graphs to manipulate the data. This document contains information considered proprietary and confidential to Tecnar Automation Ltd 40101-00024-00– Rev E Revision date: 2019-03-17...
  • Page 19 • Administrators (user name: admin) have the same rights as the Operators and can created, modify and delete setups. The default password for administrator is: accura.admin This document contains information considered proprietary and confidential to Tecnar Automation Ltd 40101-00024-00– Rev E Revision date: 2019-03-17...

  • Page 20: Figure 9 Login Window

    Accuraspray4.0 To log in click to display the login window and enter your credentials FIGURE 9 LOGIN WINDOW This document contains information considered proprietary and confidential to Tecnar Automation Ltd 40101-00024-00– Rev E Revision date: 2019-03-17 Page 20 of 43...

  • Page 21: Figure 10 Password Screen

    Note that you will have to login either as Operator or Administrator to access this screen. FIGURE 10 PASSWORD SCREEN This document contains information considered proprietary and confidential to Tecnar Automation Ltd 40101-00024-00– Rev E Revision date: 2019-03-17 Page 21 of 43...

  • Page 22: Logging In As An Administrator User

    • Enter your username (Operator) and password (accura.tecnar) and click Login. The home screen is displayed with Administrator user access. FIGURE 11 DIALS PROCESS CONTROL ZONES This document contains information considered proprietary and confidential to Tecnar Automation Ltd 40101-00024-00– Rev E Revision date: 2019-03-17...

  • Page 23: Managing Setups

    The Setup screen is where the different parameters of the sensor head are managed. Click to access the configuration screen. This document contains information considered proprietary and confidential to Tecnar Automation Ltd 40101-00024-00– Rev E Revision date: 2019-03-17 Page 23 of 43...

  • Page 24: Loading A Setup

    On the configuration screen, click . This displays the following window. This document contains information considered proprietary and confidential to Tecnar Automation Ltd 40101-00024-00– Rev E Revision date: 2019-03-17 Page 24 of 43...

  • Page 25: Figure 14 Setup Override Window

    This enables you to ensure that multiples sensors are using the same setting. That is especially useful to compare two booths that are identically set-up using two different Accuraspray units. This document contains information considered proprietary and confidential to Tecnar Automation Ltd 40101-00024-00– Rev E Revision date: 2019-03-17...
  • Page 26 Normally, the autoset will take care of this adjustment for you. This document contains information considered proprietary and confidential to Tecnar Automation Ltd 40101-00024-00– Rev E Revision date: 2019-03-17 Page 26 of 43...
  • Page 27 • Process type; • Spray direction; • Standoff distance; • Sampling line length; This document contains information considered proprietary and confidential to Tecnar Automation Ltd 40101-00024-00– Rev E Revision date: 2019-03-17 Page 27 of 43...

  • Page 28: Technical Specifications

    230 mm (9.06 in.) Weight 4.40 kg (9.7 lb.) Power requirement 100–240 VAC, 50–60 Hz, 1.5 A, auto- switch This document contains information considered proprietary and confidential to Tecnar Automation Ltd 40101-00024-00– Rev E Revision date: 2019-03-17 Page 28 of 43...

  • Page 29: Installation

    3. Substrate pyrometer and its support bracket (optional); 4. Air filter and hoses; 5. Controller power cable; 6. Communication cable between the head and controller; This document contains information considered proprietary and confidential to Tecnar Automation Ltd 40101-00024-00– Rev E Revision date: 2019-03-17 Page 29 of 43...

  • Page 30: Figure 15 Position Of The Sensor Head

    Refer to the following schematic of the Accuraspray mounting plate. FIGURE 15 SENSOR HEAD MONTING PLATE DIMENSIONS This document contains information considered proprietary and confidential to Tecnar Automation Ltd 40101-00024-00– Rev E Revision date: 2019-03-17 Page 30 of 43...

  • Page 31: Figure 17 M Ounting The Sensor Head

    Connect the air hoses to the booth air supply. Air supply cable Communication FIGURE 17 SENSOR HEAD INTERFACE This document contains information considered proprietary and confidential to Tecnar Automation Ltd 40101-00024-00– Rev E Revision date: 2019-03-17 Page 31 of 43...

  • Page 32: Figure 19 Controller Interface

    Flip the Accuraspray controller power switch to ON. Wait until the LED turns green. FIGURE 19 CONTROLLER STATUS LED This document contains information considered proprietary and confidential to Tecnar Automation Ltd 40101-00024-00– Rev E Revision date: 2019-03-17 Page 32 of 43...

  • Page 33: Figure 21 Sensor Head Alignement Button

    200mm FIGURE 21 SENSOR HEAD WORKING DISTANCE Save the new position as Sensor Home on the spray gun. This document contains information considered proprietary and confidential to Tecnar Automation Ltd 40101-00024-00– Rev E Revision date: 2019-03-17 Page 33 of 43...

  • Page 34: Accessing The User Interface

    Open any browser and enter the URL: 192.168.101.150:8004 to connect to the Accuraspray user interface. FIGURE 23 ACCURASPRAY 4.0 USER INTERFACE This document contains information considered proprietary and confidential to Tecnar Automation Ltd 40101-00024-00– Rev E Revision date: 2019-03-17 Page 34 of 43...

  • Page 35: Etting Up The Ccuraspray On A Network Optional )

    You may remotely control the Accuraspray using the I/Os connections. To use the I/Os connections, please refer to the following schematic and descriptions. FIGURE 24 I/O PORT This document contains information considered proprietary and confidential to Tecnar Automation Ltd 40101-00024-00– Rev E Revision date: 2019-03-17 Page 35 of 43...

  • Page 36: This Document Contains Information Considered Proprietary And Confidential To Tecnar Automation Ltd

    At least one measurement is Logic 1 : 24 VDC IN within the zone. Logic 0 : 0 VDC IN This document contains information considered proprietary and confidential to Tecnar Automation Ltd 40101-00024-00– Rev E Revision date: 2019-03-17 Page 36 of 43...

  • Page 37: Maintenance

    Sensor head Annually calibration Compressed Replacing filter Periodically (see visual filter cartridge indicator cartridge cartridge assembly) This document contains information considered proprietary and confidential to Tecnar Automation Ltd 40101-00024-00– Rev E Revision date: 2019-03-17 Page 37 of 43...

  • Page 38: Maintenance Procedures

    • Put the new assembly on the sensor with the air knife at the top (facing downward). Insert the four M3 screws to secure the plate. This document contains information considered proprietary and confidential to Tecnar Automation Ltd 40101-00024-00– Rev E...

  • Page 39: Recommended Spare Parts

    Accuraspray4.0 5.2.3 ALIBRATING THE SENSOR HEAD All sensor heads are calibrated at Tecnar before being shipped to the end- users. To ensure accurate measurements, sensor calibration should be verified every year so that their calibration is NIST-traceable. You must send the sensor heads to Tecnar Automation Ltd every year for calibration, contact service@tecnar.com.

  • Page 40: Troubleshooting

    3 blinks Internal micro-switch error Contact Tecnar service team 4 blinks Microcontroller error Contact Tecnar service team This document contains information considered proprietary and confidential to Tecnar Automation Ltd 40101-00024-00– Rev E Revision date: 2019-03-17 Page 40 of 43...

  • Page 41: Error Reporting In The User Interface

    User manual Accuraspray4.0 RROR REPORTING IN THE SER INTERFACE This document contains information considered proprietary and confidential to Tecnar Automation Ltd 40101-00024-00– Rev E Revision date: 2019-03-17 Page 41 of 43...

  • Page 42: This Document Contains Information Considered Proprietary And Confidential To Tecnar Automation Ltd

    • The proper setup has been selected. (Saturated signal) • EXPOSURE TIME is set adequately for your process. This document contains information considered proprietary and confidential to Tecnar Automation Ltd 40101-00024-00– Rev E Revision date: 2019-03-17 Page 42 of 43...
  • Page 43 User manual Accuraspray4.0 This document contains information considered proprietary and confidential to Tecnar Automation Ltd 40101-00024-00– Rev E Revision date: 2019-03-17 Page 43 of 43...

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