BURNiT WBS Active Pell Installation And Operation Manual
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BURNiT WBS Active Pell Installation And Operation Manual

Set pellet boiler with pellet burner
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Set pellet boiler with pellet burner
WBS Active - Pell
TECHNICAL PASSPORT
INSTALLATION and OPERATION MANUAL
FOR AUTHORIZED INSTALLER / SERVICE SHOP
Version i0.2.6

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Summary of Contents for BURNiT WBS Active Pell

  • Page 1 Set pellet boiler with pellet burner WBS Active - Pell TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL FOR AUTHORIZED INSTALLER / SERVICE SHOP Version i0.2.6...

  • Page 2: Table Of Contents

    TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL TABLE OF CONTENTS 1. EXPLANATION OF SYMBOLS AND SAFETY INSTRUCTIONS ............3 1.1. Explanation of symbols ......................3 1.2. Requirements to boiler installation room ................3 1.2.1. Instructions to boiler installer ..................... 3 1.2.2.

  • Page 3: Explanation Of Symbols And Safety Instructions

    TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL 1. EXPLANATION OF SYMBOLS AND fitting of the heating installation with SAFETY INSTRUCTIONS safety devices. Use only original BURNiT parts 1.1. Explanation of symbols Important CAUTION! – DANGER of intoxication, recommendation warning suffocation. concerning...

  • Page 4: Minimum Clearances For Installation And Combustibility Of Construction Materials

    TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL CAUTION! Danger of injury recommend that the boiler be placed on / damage of system due to a foundation with height of 100 mm made incompetent operation. of class A material, see table 1. - The heating boiler must be Diagram 1 serviced only by persons familiar...

  • Page 5: Product Description

    TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL 2. PRODUCT DESCRIPTION optimal burning of the fuel. Set BURNiT WBS Active - Pell: tested Design. according to European standards The burner is made of high-quality EN 303-5, class 5. stainless steel able withstand temperatures of up to 1150°С.
  • Page 6 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL 2.3. Burner safety devices • Elbow-shape feeder chute. geometrical shape of burner feeder chute prevents backfire entry from burner into pellet hopper. • Thermostatic protection (80°С). The thermostatic protection is fitted on the feeder chute.

  • Page 7: Fuels

    TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL 3. FUEL portions and precise air setting means high combustion efficiency and very low All pellets are biomass manufactured carbon oxides in the flue gases. from common low-growing plants and When purchasing pellets, ask trees.

  • Page 8: Transportation Of The Boiler And Burner

    TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL Table2. European Certification of Wood Pellets for Heating Purposes Parameters Units ENplus-A1 ENplus-A2 EN-B 6 (± 1) 6 (± 1) 6 (± 1) Diameter 8 (± 1) 8 (± 1) 8 (±...

  • Page 9: Delivery Of The Boiler And Burner

    TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL Table 3. Overall dimensions of model WBS Active boiler Weight, Model WBS-A 20 1050 1475 WBS-A 25 1050 1475 WBS-A 30 1050 1475 WBS-A 40 1100 1475 WBS-A 50 1100 1475 WBS-A 70 1300 1620 WBS-A 90 1300...

  • Page 10: Check Door Tightness

    TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL access of air necessary to maintain Caution! Inadequate adjustment combustion; of the hinges may result in air  - Boilers must not be placed in inhabitable being sucked in through the doors and the boiler burning rooms;...

  • Page 11: Connecting The Safety Heat Exchanger

    TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL The inner diameter of the chimney Data in the tables are for depends on its real height and the power indicative purposes. capacity of the boiler (see diagram 4). Draught depends Please entrust choosing a chimney and diameter, height, uneven sections its installation by a qualified professional.

  • Page 12: Connecting The Boiler To The Heating Installation

    TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL Diagram 5. Connecting the safety heat exchanger 1. Water supply network (pressure 6-10 bar) 2. Drainage (sewerage) 3. Boiler WBS Active 4. Safety heat exchanger inlet 5. BVTS valve sensor 6.
  • Page 13 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL Table 4. TROUBLE-SHOOTING TABLE Fault Cause Solution 1. Low temperature in 1.1. Immediately consult your the boiler on which 1.1. Inadequate sizing and/ installer about the problem. the burner is installed. or combination of heating Mount the supplied filling and Unable reach...

  • Page 14: Connection Diagrams

    TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL 7.4. Connection diagrams  Such connections must be performed by a technician / service shop authorized for such operations. Diagram 6. Connection of WBS Active-Pell boiler to three-way valve * Sensor Boiler - water jacket temperature sensor...
  • Page 15 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL Diagram 7. Connection of WBS Active-Pell boiler to P type buffer tank and three-way valve * Sensor Boiler - water jacket temperature sensor...
  • Page 16 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL Diagram 8. Connection of WBS Active-Pell boiler to combi tank KSC2, flat plate solar collector PK and three-way valve * Sensor Boiler - water jacket temperature sensor...
  • Page 17 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL Diagram 9. Connection of WBS Active-Pell boiler to solar tank SON, buffer thank P, flat plate solar collector PK and three-way valve * Sensor Boiler - water jacket temperature sensor...

  • Page 18: Pellet Burner Connection To The Fuel Hopper And Pellet Auger

    TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL 7.5. Pellet burner connection to the fuel 7.6. Connecting the pellet burner to the mains power supply hopper and pellet auger Such connection must Take the feeder chute flexible hose (from ...
  • Page 19 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL Diagram 11 Wiring diagram of connection of internal devices / sensors to the burner Heater Cleaner С STB KSD 301 80° C blue brown brown Buffer bo om Sensor brown Capacitor 2.5 µF 450V DHW Sensor Internel Feeder Boiler temperature...
  • Page 20 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL Diagram 12. Wiring diagram of connection of external devices / sensors to the burner NPBC V3M-2 Power CH Pump Room Fuel Pump Therm. Supply Feeder 220 V 220 V 220 V STB IMIT 105°...

  • Page 21: Burner Operating

    TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL 8. BURNER OPERATING burner. 8.4. Installer prescriptions regarding 8.1. Ignition burner servicing and maintenance After the start up of the burner from the control panel, the main pellet auger Before the heating season it is mandatory conveys certain amount of fuel from the to check up and clean the burner and its pellet hopper to the burner.

  • Page 22: Maintenance And Cleaning Of The Boiler

    TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL Type of Procedure Duty of: maintenance Cleaning of combustion chamber by poker and scraper Weekly User brush. Dismantling of combustion chamber housing (A). Cleaning of combustion chamber by scraper brush and User / Monthly vacuum cleaner.
  • Page 23 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL - remove gently upper protective door. chamber. Disassemble the barrier ribs. Follow described above instructions for assembly and disassembly. Clean barrier ribs. Clean the accumulated ash from heat exchanging ribs. Caution! Ashes may contain smoldering charcoal.

  • Page 24: Operation Of Microprocessor Controler When Burning Wood-Pellets

    TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL doors and close so that some of the the boiler is conducted by an authorized tapes to be submitted outside. installer - Pull the paper strip. If to break during Failure to observe the installation pull, the doors are sealed.
  • Page 25 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL Buttons „Navigation arrow Up” that burner is activated. Burner goes into Ignition mode and upcoming boiler fire „Navigation arrow Down” – Used to change the value of a parameter in Flame 3 symbol means Maximum the menu and to move to the next menu output mode of boiler.
  • Page 26 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL Error symbol appears in right upper Temperature sensor part of display. Flashing and beeping upperr part of buffer tank CH top E1 is missing (when is chosen error symbol mean error or fault in scheme with buffer tank) boiler operation.

  • Page 27: User`s Menu

    TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL to burn until DHW (Domestic hot water) and hysteresis in “Hysteresis _ _°”. Upon requiremend is fullfilled. reaching the preset temperature of water In „Summer Mode“ room thermostat is in boiler the DHW pump will engage. It will stop when water inside the DHW not active.
  • Page 28 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL The burner is in heating pump and DHW – domestic hot Standby mode. water pump / are active. The display shows: - CH only – In this mode of operation the only active pump is the CH circulation pump for the heating installation (CH pump).

  • Page 29: Installer's Menu

    TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL 10.3. Installer’s menu (setting the 10.3.1. Cleaning setup combustion parameters in the burner The burner performs controller) automatic cleaning before each ignition CAUTION! We recommend that this menu be used only by an and shut-down. authorized installer/service shop You can use this menu to adjust the in order to ensure efficient and...
  • Page 30 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL output of the main fan during the ignition Select the desired option using the of the initial portion of pellets. navigation arrows. Use the „Enter” button to open the next parameter. Use Principle of operation: After feeding the initial portion of pellets, the heater button to open the next page of...
  • Page 31 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL Example: with the period set at 20 Example: with the seconds, the pellet auger runs for 4,2 period set at seconds feeding pellets in the burner, and seconds, the pellet is off for 15,8 seconds. auger runs for 2 Select the desired option using the seconds...
  • Page 32 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL system. menu. It is mandatory to have at least one self- Burner Feeder cleaning session in 24 hours. internal burner Maximum number self-cleaning auger /feeder/ sessions in 24 hours – six. Cleaner Motor Select the desired option using the Tstat...

  • Page 33: Setting Output Modes Of Operation Of The Pellet Burner Pell

    TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL will detect that there is a stable burning confirming anything, using only the process going on and will shift from navigation arrows. Use the button to ignition to burning. If the light intensity open the next page of the menu. in the burner is under 40 units over a This menu allows period of more than 60 sec, the burner...
  • Page 34 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL 11.1. Calibration of auger fuel feed rate. 11.2. Burner output adjustment. The auger fuel feed rate changes In the burner output settings menu you depending on the density and size of the can adjust the running time of the main fuel used.
  • Page 35 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL analyzer. Important: For each of the output modes the optimal fan Mode Medium output mode setting is tweaked by using gas – It is indicated by two flames. analyzer to control the oxygen amount registered by the device We recommend to set value at 50% of the (within the range 8% ÷...
  • Page 36 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL Controller parameters of pellet burner pellet burner Pell Pell 25 Pell 30 Pell 40 Pell 70 Pell 90 Pell 150 Burner Mode Actuator Parameter value: Service code 00000012 180 sec Cleaning Setup Cleaner...

  • Page 37: Warranty Terms

    TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL 12. WARRANTY TERMS pass flue gas flow for improved heat exchange. The warranty terms are described in the - Exchangeable metallic ash grate protects Service booklet included in the supply. the pipe grid from the flame. - Burner flange on lower door for fitting 13.

  • Page 38: Technical Parameters

    TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL 13.2. Technical parameters of WBS Active - Pell WBS - A 20 WBS - A 25 - Pell 25 - Pell 25 Nominal heat output Minimum ÷ maximum heat output 5÷20 6÷25 Mass flow of exhaust gases,...
  • Page 39 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL WBS - A 30 WBS - A 40 WBS - A 50 WBS - A 70 WBS - A 90 WBS - A 110 - Pell 25 - Pell 40 - Pell 40 - Pell 70 - Pell 70 - Pell 90 7÷27...
  • Page 40 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL Diagram 15. Dimensions of WBS Active - Pell...

  • Page 41: Elements Of Burner Pell

    TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL 13.3. Elements of burner Pell Diagram 16. Elements of burner Pell № Part number Pell 25 Pell 30 Pell 40 Pell 70 Pell 90 82801300000002 х 89081300000016 х 82801300000003 х 82801300000005 х х 82801300000010 х...

  • Page 42: Technical Parameters Of Fuel Hopper Fh 500-V2

    TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL 13.4. Technical parameters of fuel hopper FH 500-V2 FH 500-V2 Capacity Max /Min wood pellets load, ø 6÷8 mm 280÷300 / 15 Height H 1260 Width L / Depth D 772 / 730 Foundation B, mm...
  • Page 43 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL...
  • Page 44 12 Madara Blvd., 13 Chelopeshko Shose Str, 9700 Shumen, Bulgaria 1839 Sofia, Bulgaria t: +359 54 874 555 t: +359 2 903 97 80 f: +359 54 874 556 f: +359 54 874 556 e-mail: ftrade@sunsystem.bg e-mail: sales@sunsystem.bg www.sunsystem.bg...

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