BURNiT WBS series Installation And Operation Manual
Solid fuel boiler
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- Page 1 SOLID FUEL BOILER WBS series TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL version UK 0.4 model: serial number:...
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Page 2: Table Of Contents
Table of contents EXPLANATION OF SYMBOLS AND SAFETY INSTRUCTIONS ........3 1.1. Explanation of symbols ..................3 1.2. Requirements to boiler installation room ............3 1.2.1. Instructions to boiler installer ................3 1.2.2. Instructions to installation user ................4 1.2.3. Minimum clearances for installation and combustibility of building materials ..4 PRODUCT DESCRIPTION ..................5 FUELS ........................6 TRANSPORTATION OF THE BOILER ............... 6 DELIVERY OF THE BOILER .................. -
Page 3: Explanation Of Symbols And Safety Instructions
1.2. R equirements to boiler installation this manual. room Take note of the boiler type information Installation of a Burnit wood or pellet indicated on the factory sticker and the boiler and hopper must be in accordance technical data provided in chapter 11 in the following recommendation: order to ensure proper operation of the • N ational Building Regulations and any... -
Page 4: Instructions To Installation User
TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL CAUTION! Danger of injury Use only original parts / damage of system due to incompetent operation. - The heating boiler must be DANGER intoxication, serviced only by persons familiar suffocation. with the operation manual. - As a user, you are only allowed Inadequate inflow of fresh air to start the boiler up, adjust the to the boiler room may result in... -
Page 5: Product Description
TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL boiler or exhaust gas pipe to objects or 2. PRODUCT DESCRIPTION walls must be at least 200 mm. The WBS boiler is designed for firing solid For general safety considerations, we fuel - firewood or Class B wood briquettes. recommend that the boiler be placed on Designed to satisfy the heating demands a foundation with height of 100 mm made of medium to large sized spaces. They are of class A material, see table 1. engineered for burning solid fuel only and provide the option for fitting pellet-fired burners. This appliance complies with EN 303-5. • D esign. Boiler body is made of high- quality boiler steel sheets with thickness of 5 mm for the combustion chamber and 3 mm for the water mantle. -
Page 6: Fuels
TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL • V ersatile. Designed for firing wood Table 2. Heating value of the most common wood species with option for adapting to pellet-fired burner on the specially designated Energy contained in 1 kg Wood flange located on the lower door. species kcal kJoule • F uel loading door Spruce 3900... -
Page 7: Delivery Of The Boiler
TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL Diagram 2.1 Overall dimensions of boiler body and pallet, model WBS Table 3. Model Weight, 20 kW 1020 1225 25 kW 1020 1225 30 kW 1020 1225 40 kW 1080 1225 50 kW 1080 1225 70 kW 1200 1375 90 kW 1200 1375 110 kW... -
Page 8: Installation Of The Heating Boiler
TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL pcs. And fix the the Back panel 2 6. INSTALLATION OF THE HEATING to Side panels 1 by using Screw BOILER М5 x 16 mm – 2 pcs. Step 3: Fix Front lower panel 3 to side The assembly, installation and panels 1 by using Screw М5 x 16 setup of boiler must be per- mm – 2 pcs. -
Page 9: Assembly / Disassembly Of The Boiler Housing
TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL 6.2. Assembly / disassembly of the boiler housing Diagram 3. Elements of boiler housing, model WBS Table 4 № Element 1 Side panel with insulation 2 Back panel with insulation 3 Front lower panel with insulation 4 Front upper panel with insulation 5 Cover panel and thermometer, with insulation 6 Foundation 7 Screw М5 x 50 mm 8 Rivet М8 х 16 mm 9 Thermometer 10 Probe 11 Sensor sleeve 6.3. Check door tightness Caution! Inadequate adjust- Open boiler doors. -
Page 10: Setup Of The Heating Boiler
7. SETUP OF THE HEATING BOILER buildings, or adjacent trees can cause 7.1. Pipework Materials adverse wind effects. Burnit boilers are compatible with both • The boiler flue cannot terminate into copper and plastic pipe. Where Plastic an existing brick or clay lined chimney. - Page 11 TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL Point where flue passes through Clearance to flue outlet weather surface (Note 1,2) At or within 600mm of the ridge At least 600mm above the ridge Elsewhere on a roof (whether pitched or At least 2300mm horizontally from the nearest point on the weather flat) surface and; a; at least 1000mm above the highest point of intersection of the chimney and the weather surface; or b; at least as high as the ridge Below (on a pitched roof) or within At least 1000mm above the top of 2300mm horizontally to an openable the opening rooflight, dormer window or other opening (Note 3) Within 2300mm of an adjoining building, At least 600mm above the adjacent whether or not beyond the boundary building (Note 3) Notes 1) The weather surface is the building external surface, such as its roof, tiles or external walls. 2) A flat roof has a pitch less than 10 3) The clearance given for A or B, as appropriate, will also apply.
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Page 12: Connecting The Thermostatic Draft Regulator - Air Flow Regulator
TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL The inner diameter of the chimney 7.3. Connecting the thermostatic draft depends on its real height and the power regulator - air flow regulator capacity of the boiler (see diagram 4). Remove the lever and bolt and tight the Diagram 4 thermostatic regulator to the boiler as Boiler size and chimney parameters shown in the diagram. Connect the chain to regulator lever and to bottom door flap. - Page 13 TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL Diagram 5 Diagram 6. Connecting the safety heat exchanger Pmax 2 bar 1. Water supply network 2-20 TSRV (pressure 2 bar) 2. Drainage (sewerage) 3. Boiler WBS 4. Safety heat exchanger inlet 5. Safety heat exchanger outlet 6.
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Page 14: Connecting The Boiler To The Heating Installation
/ The Building Regulations Approved service shop authorized for such Document J requires a Carbon Monoxide operations. alarm to be fitted in the room where the Sealed system requirements boiler is located. This should be positioned between 1 and All Burnit boilers are suitable for use 3m horizontally from the boiler either: with sealed systems complying with the a) on the ceiling at least 300mm from any requirements of BS5449. wall, or Diaphragm expansion vessel complying b) on a wall as high up as possible (above with BS 4814. - Page 15 TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL Table 5. TROUBLE-SHOOTING TABLE Installation damage Cause Solution 1. Install the connecting piping strain-free to the boiler 1. Due to unsealed connections connections. 2. Due to accumulation of deposits. 2. It is mandatory to install a three-way thermostatic Condensate and tar formation may valve which will prevent the temperature dropping reduce the performance and life of the under 65°C at the inlet.
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Page 16: Connection Diagrams
TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL 7.7. Connection diagrams Such connections must be per- formed by a technician / service shop authorized for such opera- tions. Diagram 7. Connection of WBS boiler to three-way valve... - Page 17 TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL Diagram 8. Connection of WBS boiler to P type buffer tank and three-way valve...
- Page 18 TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL Diagram 9. Connection of WBS boiler to combi tank KSC2, flat plate solar collector PK and three-way valve...
- Page 19 TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL Diagram 10. Connection of WBS boiler to solar tank SON, buffer thank P, flat plate solar collector PK and three-way valve...
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Page 20: Filling The Heating Installation
TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL 8. FILLING THE HEATING INSTALLATION Table 6 Problem Prevention Possible installation damage due Fill the heating installation only in cold conditions to strains in the material caused (inlet temperature must not exceed 40 °C). by temperature differences - Do not operate the heating boiler for a long period Danger of installation damage of time in partial load mode due to accumulation of deposits - The temperature at the boiler inlet must not be Condensate formation and tar less than 65°C, boiler water temperature must be deposits may shorten boiler’s between 80 °C and 85 °C. -
Page 21: Cleaning Of The Boiler
TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL 9.3. Cleaning of the boiler paddle and the brush from the set. 3. R emove the inspection lid under Caution! Hot surfaces. the boiler’s chimney and clean the Before cleaning the boiler, make accumulated ash in it. sure the fire in it has died out and the boiler has cooled down. Attention! Replace the gasket of ... -
Page 22: Warranty Terms
TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL span of the boiler and its warranty. The 11. TECHNICAL PARAMETERS OF SOLID operating temperature of the water in the FUEL BOILER WBS boiler must be within the 80 ÷ 90°С range. 11.1. General features 9.4.4. It is not recommended to operate - Simple installation and handling; the boiler for a long period of time at an output lower than 50%. - Combustion chamber with large heat exchanging surface and low chamber 9.4.5. When using circulation pump, resistance;... - Page 23 TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL Diagram 13. Elements of WBS 1. Temperature indicator 8. Metal ash grate 2. Housing 9. Ash-andsoot-container 3. High efficiency thermal insulation 10. Burner flange (option) 4. Safety heat evacuator (exchanger) 11. Flue 5. Three-pas flue gas flow 12.
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Page 24: Technical Parameters
TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL 11.2. Technical parameters WBS 20 WBS 25 WBS 30 WBS 40 WBS 50 WBS 70 WBS 90 WBS 110 Heat output Heating surface 90÷120 100÷150 120÷180 140÷250 160÷340 250÷410 350÷480 400÷650 m² Height H 1145 1145 1145 1145 1145 1285... -
Page 25: Recycling
TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL 12. RECYCLING AND WASTE DISPOSAL Obsolete equipment shall be collected separately from other recyclable waste 12.1. Recycling of boiler packaging containing materials with adverse effect Parts of the packaging made of wood or on health and environment. paper can be used as combustible for the Metal details, as well as non-metal ones boiler. Submit the rest of the packaging shall be sold to licensed recyclable metal or material for recycling according to the... - Page 28 BG119996Q 12 Madara Blvd., 129 Vitosha Blvd., 9700 Shumen, Bulgaria 1000 Sofia, Bulgaria t: +359 54 874 555 t: +359 02 952 24 05 f: +359 54 874 556 f: +359 02 952 67 20 e-mail: ftrade@sunsystem.bg e-mail: sunsofia@sunsystem.bg www.sunsystem.bg...
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