Related Manuals for BURNiT PelleBurn 15
Summary of Contents for BURNiT PelleBurn 15
- Page 1 PELLET BURNING BOILER PelleBurn series TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL FOR AUTHORIZED INSTALLER / SERVICE SHOP Version i0.8.3...
- Page 2 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL...
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Page 3: Table Of Contents
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL TABLE OF CONTENTS EXPLANATION OF SYMBOLS AND SAFETY INSTRUCTIONS ........4 1.1. Explanation of symbols ..................4 1.2. Requirements to boiler installation room ............4 1.2.1. Instructions to boiler installer ................4 1.2.2. Instructions to installation user ................5 1.2.3. Minimum clearances for installation and flammability of construction materials 6 PRODUCT DESCRIPTION ..................6 2.1. Design structure of boiler PelleBurn ..............6 2.2. Design of pellet burner Pell .................. -
Page 4: Explanation Of Symbols And Safety Instructions
CAUTION! • R equired installation of a smoke recommendation warning detector in the boiler room. concerning safety conditions during Use only original BURNiT parts installation and operation of boiler. DANGER! - fault or improper use WARNING! Installation and setup of the boiler should be done may cause injury or be hazardous by an authorized specialist / to life of humans or animals. -
Page 5: Instructions To Installation User
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL Safety rules for user operation: Table 1. Electricity consumption of the boiler - Operate the boiler on recommended fuel only, and to that end you must 780 W Maximum electrical input regularly inspect the boiler room. Electrical input at nominal heat 80 W - Do not use flammable liquids for ignition output or increase of burner output. Electrical input at minimum heat 60 W - Clean the boiler surface using non- output flammable agents only. -
Page 6: Minimum Clearances For Installation And Flammability Of Construction Materials
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL For general safety considerations, we CAUTION! Hot surface! recommend that the boiler be placed on Risk of burns if you touch the a foundation made of class A material, see running system. Burner housing, body and flange are hot surfaces table 2. during burner operation. It is strictly prohibited to open boiler inspection doors with the ... -
Page 7: Design Of Pellet Burner Pell
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL are a renewable fuel with minimum The burner consists of two parts: carbon emissions and ultimate burning combustion chamber tube and efficiency. external tube with sheet metal mantle. Longitudinally, under the housing, there • Automated. All boiler functions are fully are blow chamber, fuel ignition heater, fan automated – no human intervention is and power supply. On the upper part of the needed for the normal operation of the burner there is a feeder chute to which the boiler. Owing to an improved algorithm pellet auger is attached. The combustion with optional adjustment of a wide chamber consists of two tubes: variety of parameters, the system may... -
Page 8: Safety Devices Of Pellet Boiler And Burner
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL • Feed fan, smooth regulation (0% to 100 %). The auger transports pellets from fuel • Telescopic pull-out system of burner hopper to burner. Auger elements are: Pell for easy maintenance auger pipe, auger hose, motor, conveyor belt for moving the pellets. 2.3. Safety devices of pellet boiler-and- burner A complex of safety devices provide for the safety of the appliance. Air-feed fan,... -
Page 9: Fuels
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL wood material (such as softwood, pine), hardwood (oak) as well as recycled waste wood. Wood pellets are produced in hammer mills or wood pellet plants. Advantages of wood pellets: Convenient storage. Pellet bags can be stored on a small area in a dry garage, basement, service room or shed. Easy loading. In most cases the boiler hopper needs loading only once a week – this depends Diagram 4. - Page 10 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL The optimal density of the pellets which When purchasing pellets, ask guarantees their quality is 605-700 kg per for conformity declaration and certificate issued by an accredited cubic meter. laboratory and make sure the Pellet moisture content must not exceed fuel meets the requirements 10%. Make sure you store your fuel in a indicated in the manual. If dry and well-ventilated place.
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Page 11: Transportation Of The Boiler
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL Table 3. European Certification of Wood Pellets for Heating Purposes Parameters Units ENplus-A1 ENplus-A2 EN-B 6 (± 1) 6 (± 1) 6 (± 1) Diameter 8 (± 1) 8 (± 1) 8 (± 1) Length 15 ≤ L ≤ 40 15 ≤ L ≤ 40 15 ≤ L ≤ 40 Bulk density kg / m ≥ 600 ≥ 600 ≥ 600 Calorific/heating value MJ / kg ≥ 16,5-19 ≥ 16,3-19 ≥ 16,0-19 Humidity /moisture... - Page 12 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL the fan or the motor drive (noise, friction) Important: When installing the or failure of high-tech elements such as boiler, the wooden pallet onto broken controller-screen, contact your which the boiler is placed must be removed by unscrewing the nearest authorized service center for bolted connections using flat repairs and maintenance.
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Page 13: Delivery Of The Boiler
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL 5. DELIVERY OF THE BOILER - All boiler rooms must have correctly calculated vent depending on the boiler • Inspect the integrity of the packaging output. The vent must be protected by upon delivery. means of a net or grate. • Check whether all components The size of the vent is calculated have been delivered to you. Boiler according to the formula: consignment package includes:... -
Page 14: Setup Of The Heating Boiler
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL 7. SETUP OF THE HEATING BOILER 7.1. Connecting the boiler to a chimney Boiler-to-chimney connection must always comply with the existing standards and rules. The chimney must provide sufficient draught for evacuation of the smoke under any conditions. The proper functioning of the chimney requires adequate sizing of the chimney itself since the draught it produces affects combustion, boiler’s output and life span. -
Page 15: Pellet Boiler Connection To The Pellet Burner, Auger And Fuel Hopper
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL 7.2. Pellet boiler connection to the pellet 7.3. Connecting the boiler to the mains burner, auger and fuel hopper power supply - Take the auger hose (from the auger Such connection must set). Using a bracket, clamp one end of performed by a technician / service shop authorized for such the hose onto the motor-end outlet of operations. - Page 16 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL Diagram 7. Wiring diagram of connection...
- Page 17 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL 220V of boiler elements to the controller...
- Page 18 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL yellow-green yellow-green Electric motor white of self-cleaning brown brown blue system blue blue Capacitor 1,2 µF 450V Lug Ø6,3 RF-M6 yellow-green yellow-green brown brown blue blue NPBC V5M Auger for white cleaning...
- Page 19 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL y.g. yellow-green Exhaust gas temperature sensor Boiler temperature sensor yellow-green brown blue elements to the controller and connecting socket...
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Page 20: Connecting The Boiler To The Heating Installation
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL Legend /Diagrams 7 and 8/ Elements INPUTS Symbol Room thermostat Boiler sensor STB termostat of the burner Sensor water heater Sensor exhaust Temperature sensor at the top of the buffer Temperature sensor at the bottom of the buffer Elements OUTPUTS Symbol Fan smoke gases О 01 Ignitor О 03 О 04 Fan cleaning of the burner Screw fuel О 05 Screw burner О 06 Pump heating О 07 Pump water heater... - Page 21 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL The STB safety thermostat has Upon reaching a temperature of 95°С, the thermostatic safety been triggered. protection device is triggered and the fan is turned off. To resume protection, remove the black cap on the front panel of the boiler and press the button on the STB-thermostat.
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Page 22: Connecting Diagrams
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL 7.5. Connection diagrams Such connections must be performed by a technician / service shop authorized for such operations. Diagram 9. Connection of boiler PelleBurn to three-way valve... - Page 23 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL Diagram 10. Connection of boiler PelleBurn to P type buffer tank and three-way valve...
- Page 24 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL Diagram 11. Connection of boiler PelleBurn to combi tank KSC2, flat plate solar collector PK and three-way valve...
- Page 25 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL Diagram 12. Connection of boiler PelleBurn to solar tank SON, buffer thank P, flat plate solar collector PK and three-way valve...
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Page 26: Filling The Heating Installation
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL 8. FILLING THE HEATING INSTALLATION Table 6 Problem Prevention Possible installation damage due Fill the heating installation only in cold conditions to strains in the material caused (inlet temperature must not exceed 40°C). by temperature differences - Do not operate the heating boiler for a long period Danger of installation damage of time in partial load mode due to accumulation of deposits - The temperature at the boiler inlet must not be Condensate formation and tar less than 65°C, boiler water temperature must be... -
Page 27: Important Recommendations For Long-Lasting And Correct Operation Of The Boiler
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL 9.2. Important recommendations for long-lasting and correct operation of the boiler - For assembly and installation of the burner follow the requirements in this manual. - Use only recommended in this manual fuel. - Disassemble the burner from the boiler body before clean it. Depending on fuel Diagram 13 and burner settings, clean the pellet - It is mandatory to clean once a month burner once a month. - Page 28 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL - Remove the cover of the inner boiler of the entire cleaning system. Also check the drive mechanism, located outside body (2) using wrench S13. the combustion chamber. - Clean the fan blade (1) and the dust and - Upon detection of worn piece/part, it is soot deposits. Use a brush. If the fan is recommended to have it replaced with a not properly cleaned, this will affect the new one. boiler performance. - Dismantle flue pipes from the cleaning system of the boiler and clean them well. For this purpose: remove the upper ring of the automatic cleaning system...
- Page 29 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL - Clean the inside of the burner chamber thoroughly from residues. Use a bodkin to release all clogged orifices along the combustion chamber. - Remove the ashes from inside the burner. Use a vacuum cleaner and a brush. - Inspect and clean the motors and sensors in the boiler. - When mounting the burner back onto Diagram 19 the boiler, replace the seal between the - Carefully slide out the rail with the burner flange and the boiler.
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Page 30: Controller Unit
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL 9.3.5. Pellet hopper: to heat up the central heating. - Completely empty the pellet hopper Domestic Hot Water /shower/ - Clean the pellet ash residues from the priority symbol appears in upper part of display. Means than DHW bottom of the hopper. Use a scraper and a vacuum cleaner. - Page 31 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL temperature is displayed means that This alarm appears when boiler temperature has increased up to TE Alarm gas temperature rises above о С 99°C. In such a case, please contact Temperature sensor immediately to your installer to check the TE E1 exhaust gases is missing system. Short circuit of temperature Error symbol appears in right upper TE E2 sensor of exhaust gases...
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Page 32: User Menu
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL heating installation pump regardless of Parameter t indicates the temperature of domestic hot water. In exhaust gases "Summer Mode" the room thermostat is temperature. disabled. Set maximum Lights for operating: temperature of the boiler through - Pump heating system navigation arrows. - Pump Domestic hot water. When desired temperature is selected press Enter. Press button F and hold for 3 10.2. User menu seconds to set the follow parameters:... - Page 33 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL the storage tank, as well as the switch-on or be temperature-controlled by the hysteresis for the circulation pump after a temperature inside the connected drop of DHW temperature inside the buffer tank to it (depending on the connection scheme) (see item 10.3.4, storage tank. Use UP and DOWN menu CH Mode).
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Page 34: Installer Menu
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL 10.3. Installer menu (setting the Important: Please enter the combustion parameters in the burner exact power. Setting of higher or lower power than is written controller) on production label of the boiler CAUTION! We recommend that can cause boiler damage or this menu be used only by an... - Page 35 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL When the last of these set cycles has been You can use this menu executed, auger will stop automatically to adjust the running and controller will activate automatically time of the main fan the option Weight. When option Weight (FAN) and of the is active enter the weight of pellets. To do cleaning motor (Cleaner). this you must have electronic scale. Select the desired option using the navigation arrows. Use the „Enter” button Entering the amount of to open the next parameter. Time-setting...
- Page 36 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL navigation arrows. you can navigate to the next parameter. Quiet Mode menu. Unfolding Menu Setup. Unfolding Setup Feed 4 sec Setting the time interval Use to set the values Pause 30 sec when self-cleaning for: Cycles 10 • Feeding of pellets – system of burner is OFF.
- Page 37 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL pellet feed. We recommend the setting to temperature inside the buffer tank connected to the boiler. The setting of the be 35% of the main mode. You can change temperature of the buffer tank circulation the pellet feed quantity (Feed) in % of the pump start and stop temperatures is done set value at maximum power, and the as described above. When selecting the power of both fans: the burner fan (FanB) boiler management via thermostat and the exhaust gas fan (FanE). option the boiler will be controlled by the Select the desired option using the signal input from the thermostat, whereas navigation arrows. Use the „Enter” button...
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Page 38: Setting Output Modes Of Operation Of The Pell Pellet Burner Connected To Pelleburn Pellet Boiler
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL Using the navigation Use this submenu to arrows, you can turn on adjust the internal and off the various auger of the burner as a components and each percentage value of the operation ofthe time the respective components is being external pellet auger. Example: If the activated a check mark will appear in external pellet auger runs for 10 seconds front of its name. Use the „Enter” button... -
Page 39: Calibration Of Auger Fuel Feed Rate
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL then divide 7875 by 900 and get 8.75 CAUTION! You must use gas grams of pellets per 1 second. Repeat analyzer when setting the burner. the measurement in order to obtain The Pell pellet burner is equipped with conclusive results. -
Page 40: Mounting Of Fuel Hopper
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL Fan output (Fan) - adjust using gas 12. MOUNTING OF FUEL HOPPER analyzer FH 500-V2 Mode : Min Power Setup – It is Fuel hopper FH 500-V2 has a capacity indicated by one flame. We recommend of 500 liters pellets. Its design allowing setup value of 35% (0.35) of the main... - Page 41 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL Settings in table below are made with requirement for chimney draft of 10-12 Pa Parameter Display PLB 15 PLB 25 PLB 40 Sevice code ******12 ******12 ******12 700sec 700sec 700sec Cleaning Setup Cleaner 20sec 20sec 20sec On Start ...
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Page 42: Technical Features
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL 14. TECHNICAL FEATURES 14.1. Technical features of PelleBurn pellet boiler 14.1.1. Elements of PelleBurn pellet boiler 1. Housing 8. Combustion chamber 2. High efficiency thermal insulation 9. Ash-and-soot container 3. Chimney 10. Burner housing 4. Flue gas extraction fan 11. - Page 43 Boiler Insulation lined with aluminum foil Doors 20 mm high-efficiency black veil rockwool Electric power supply V/Hz/А 230/50/10 230/50/10 230/50/10 Recommended fuel wood-pellets, diameter ø 6÷8 mm Operating temperature range °C 65-85 65-85 65-85 Operating pressure Weight Power BURNiT pellet burner Pell 5÷15 8÷25 10÷40 Pellet fuel hopper ¾’’ ¾’’ ¾’’ Cold water inlet A, mm /100 /100 /100 ¾’’ ¾’’ ¾’’ Hot water outlet B, mm /980 /1120...
- Page 44 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL Т...
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Page 45: Technical Parameters Of Pell Pellet Burner
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL 14.2. Technical features of Pell pellet burner 14.2.1. Elements of Pell pellet burner 1. Pellet burner Pell 25; 6. Burner (inner) auger; 2. Auger hose; 7. Combustion chamber corps; 3. Auger motor; 8. Combustion chamber; 4. Automatic pellet auger; 9. Automatic cleaning system; 5. Feeder chute; Diagram 24. - Page 46 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL 14.2.2. Spare parts for Pell pellet burner BURNiT Diagram 25. Spare parts for Pell pellet burner № Part Number model Pell 25 model Pell 40 82801300000002 х 82801300000003 х 82801300000010 Х 82801300000011 х 89801300000006 х...
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Page 47: Technical Features Of Fuel Hoper Fh 500-V2
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL 14.3. Technical features of fuel hoper FH 500-V2 14.3.1. Elements of fuel hopper 1. Pellets loading hatch-cover 5. Auger holder 2. Side panels 6. Leveling feet 3. Auger mounting side-panel opening 7. Foundation 4. Pellet-guide plates Diagram 26. Elements of fuel hopper FH 500-V2... - Page 48 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL 14.3.2. Technical parameters of fuel hopper FH 500-V2 FH 500-V2 Capacity Max / Min wood pellets load ø, 6÷8 mm 280÷300 / 15 Height H 1260 Width L / Depth D 772 / 730 Foundation B, mm Auger mounting opening C, ø mm Auger holder Pellet-load hatch F, mm 400 / 772 Hinges Inclination of guide plates 45° Leveling feet Weight...
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Page 49: Recycling
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL 15. RECYCLING Expired appliances must be collected separately from other recyclable waste Submit all packaging material for recycling containing substances hazardous to according to the local regulations and health and environment. Both metal and requirements. non-metal parts are sold out to licensed At the end of life cycle of each product its organizations for recyclable metal or components are due to be disposed of in non-metal waste collection. In any case conformity with regulatory prescriptions. - Page 50 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL...
- Page 51 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL...
- Page 52 ISO 9001:2008 BUREAU VERITAS Certification 12 Madara Blvd., 13 Chelopeshko Shose Str, 9700 Shumen, Bulgaria 1839 Sofia, Bulgaria t: +359 54 874 555 t: +359 2 903 97 80 f: +359 54 874 556 f: +359 54 874 556 e-mail: ftrade@sunsystem.bg e-mail: sales@sunsystem.bg www.sunsystem.bg...
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