Table of Contents
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Foreword
Dear Customer,
Congratulations on becoming the proud owner of a "DTS-i powered Bajaj Discover" motorcycle,
one of the finest motorcycles in the country.
Your safety and the safety of others is extremely important. Hence, before you ride the bike,
please read this Owner's Manual carefully and familiarize yourself with the operating mechanism,
controls and maintenance requirements. This will ensure you a long and trouble free ownership
experience.
To keep your bike in perfect running condition and deliver consistent performance, we have
specially programmed the periodic maintenance services which includes 3 Free and subsequent
paid services as per the schedule contained in this booklet. We earnestly advise you to avail all
these services at any of our Vehicle Dealers or Authorised Service Dealers (ASD).
Your "Bajaj Discover" comes with a warranty of 5 Years or 75,000 Kms. whichever occurs earlier
from the date of sale. For details please refer to "Warranty : Scope & Limits" given in this manual.
We urge you to entrust all your service needs to a Bajaj Dealer or Authorised Service Centers only.
They are well equipped with all necessary facilities / genuine parts / oil and trained manpower will
ensure the best care for your bike.
Should you require any additional information feel free to contact us on our helpline numbers or e-
mail us at: customerservice@bajajauto.co.in or visit the Bajaj Auto website www.bajajauto.com
Thank you for choosing a Bajaj Discover and wish you unlimited miles of happy riding!!
SERVICE DEPARTMENT
BAJAJ AUTO LIMITED
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Summary of Contents for Bajaj Auto DTS-i Discover 110 CBS
- Page 1 Should you require any additional information feel free to contact us on our helpline numbers or e- mail us at: customerservice@bajajauto.co.in or visit the Bajaj Auto website www.bajajauto.com Thank you for choosing a Bajaj Discover and wish you unlimited miles of happy riding!!
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Page 2: Table Of Contents
The essential features of the 16. Combined Braking system type described and illustrated herein remaining 17. Free Service Guidelines unaltered. Bajaj Auto Limited reserves the 18. Periodic Maintenance & Lubrication Chart right to carry out at any moment without 19. Non Use Maintenance being obliged to bring this booklet upto-date 20. -
Page 3: Technical Specifications
Technical Specifications Discover 110 CBS Discover 125 CBS Engine 4 stroke, 4 stroke, Natural air cooled Natural air cooled Bore x Stroke 50 mm x 58.8 mm 52 mm x 58.6 mm Displacement 115.45 cc 124.45 cc Idling Speed 1400 + 200 rpm 1400 + 100 rpm Max. - Page 4 Technical Specifications Discover 110 CBS Discover 125 CBS Fuel Tank Capacity Full 8 liters 8 liters Reserve 2.3 liters 2.3 liters Usable Reserve 1.5 liters 1.5 liters Dimensions Length 2035 mm 2035 mm Width 760 mm 760 mm Height 1085 mm 1085 mm Wheel Base 1305 mm...
- Page 5 Technical Specifications Discover 110 CBS Discover 125 CBS Electrical System 12V DC 12V DC Battery 12V 5Ah 12V 5Ah Head Lamp 12V, 35/35W 12V, 35/35 W Position Lamp Neutral Tail / Stop Lamp 5/21W Bulb 5/21W Bulb Turn Signal Indicator Side Indicator Lamp 12V, 10W (4 nos.) 12V, 10W (4 nos.)
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Page 6: Identification Data
Identification Data The Frame and Engine serial numbers are used to register the motorcycle. They are the unique alpha-numeric codes to identify your particular vehicle from others of the same model and type. Frame Number Location On LH Side of Steering Tube (Alpha-Numeric - 17 Digits) Engine Number Location On LH Side Crankcase Near Gear... -
Page 7: Location Of Parts
Location of Parts Speedometer EVAP compatible Fuel Tank Grab Handle Carburettor with Manual choke Nitrox Rear Headlamp Shock Absorber with DRL Tail CBS Cable Lamp Distribution Unit Front Fork Pillion Foot Rest CBS Force Distribution Unit Engine Oil Inspection Brake Window Pedal Mechanism... -
Page 8: Steering Cum Ignition Lock
Steering Cum Ignition Lock Steering cum Ignition Lock : To Lock the Steering : To lock the steering, turn the handle bar to the left or right. Turn It has three positions. the key to “LOCK” position and remove the key. -
Page 9: Petrol Tank Cap / Fuel Tap
Petrol Tank Cap & Fuel Tap Fuel Tank Fuel Tap Fuel Tank Cap Fuel Tap • To open the fuel tank cap, insert the key in Fuel tap lever has following positions. the lock and turn it clockwise and lift fuel tank cap. -
Page 10: Speedometer Details
Speedometer Details Fuel Level Indications Fuel reserve level 1. Odometer : It shows the total distance that the Fuel Reserve- last 2 bars blinks continuously. vehicle has been ridden. -if level drops further, last bar blinks at faster rate. 2. Speedometer : The Speedometer shows the speed 8. -
Page 11: Control Switches
Control Switch - LH A. Dipper Switch : When headlight is ON, D. Pass Switch : Press switch to flash the High or Low beam can be selected with head light. It is used to give signal to the dipper switch. vehicles coming from opposite side while overtaking. - Page 12 Control Switch - RH Day Time Running Light Feature: • Day Time Running light is provided inside the headlamp. • Day Time Running light gets ON (High intensity) when ignition switch turned to ON. • After headlight is turned to ON position, intensity of DRL LED’s will get reduced.
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Page 13: Removal & Fitment Of Side Covers
Removal & Fitment of Side Cover Removal of Side Cover LH Fitment of Side Cover LH • • Match the Lug provided on rear side (C) of Insert the key into the cover lock (A) and turn the key clockwise. ‘Side Cover’... - Page 14 Removal & Fitment of Side Cover Removal of Side Cover RH Fitment of Side Cover RH • Match rear side (C) of ‘Side Cover’ lug with • Remove the screw (A) given on ‘Side hole located on air filter & press the cover. Cover’.
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Page 15: Battery / Tool Kit
Battery & Tool Kit Tool Kit & First Aid Kit Location Make of Battery may differ from vehicle to vehicle Battery Tool Kit Location • It is located below the seat on rear • It is located inside the ‘Side Cover’ LH. mudguard. -
Page 16: Removal & Fitment Seat
Removal & Fitment of Seat A : Seat Release Cable Fig. C Fig. B Removal of Seat Fitment of Seat • Remove ‘Side Cover’ LH. • Match & insert the bracket ('1' of Fig. 'B') of seat with slot ('2' of Fig. 'B') provided •... -
Page 17: How To Ride Your Bike
How to Ride Your Bike Starting The Engine : Caution : Do not operate the starter continuously for more than 5 seconds • Turn the fuel tap knob to ‘ ’ or ‘ ’ position. otherwise battery would get discharged. Wait 15 sec. -
Page 18: Moving Off
How to Ride Your Bike Note: Recommended Speed for Shifting Down For maximum life of engine, never use hard Discover 110 Gear Shifting Discover 125 UG acceleration when engine is cold. 45 km/h From 5 to 4 Gear Moving Off : 24~30 km/h 35 km/h From 4 to 3 Gear •... - Page 19 How to Ride Your Bike Running IN • Never lock the brakes, or it will cause the tyres to skid. When cornering, use brakes Proper running-in is important for the better judiciously and do not de-clutch. Reduce life and trouble free performance of the your speed before you get into the corner.
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Page 20: Fuel Saving Tips
How to Ride Your Bike Optimum Shifting Speeds for best mileage Fuel Saving Tips A well maintained vehicle and good driving can Gear Discover 110 Discover 125 UG contribute a lot to the saving of petrol. 1st gear 0 km/h 0 km/h Following are a few simple fuel saving tips. -
Page 21: Safe Riding Tips
Safe Riding Tips Safe Riding Tips braking are important not only for safety and low fuel consumption, but also for • Always wear helmets while driving or longer life of the vehicle. riding. Your helmets should conform to • During monsoon drive the vehicle more a p p r o p r i a t e I n d i a n cautiously. -
Page 22: Monsoon Care
Safe Riding Tips If any irregularities are found during these • Smooth steering movement without checks, refer to the Maintenance chapter & restriction see your dealer for the action required to return • Both stands return to their fully up position. the motorcycle to a safe operating condition. -
Page 23: Engine Oil
Engine Oil Recommended Engine Oil : Always insist on Bajaj Genuine Oil for optimum engine performance & warranty benefits. It is a specially formulated oil for Bajaj Bikes. Model Recommended eng. oil Grade Discover 10W30 Bajaj DTS-i 10000 110 CBS Discover 20W50 A : Oil Filler Cap B : Oil Level Gauge... -
Page 24: Wheels - Tyre
Wheels, Tyre Pressure & Front Brake Fluid Level Wheels Tyre Pressure : Keep appropriate tyre pressure as mentioned below to increase life of the tyre & for better fuel consumption. Front 1.75 Kg/cm (25 PSI) Rear (Solo) 2.00 Kg/cm (28.5 PSI) Rear (with Pillion) 2.25 Kg/cm (32 PSI) Front Brake Fluid... -
Page 25: Periodic Maintenance Information
Periodic Maintenance Information Battery Maintenance CAUTION : Tap water is not a substitute for distilled water and will shorten the life of the battery. • When battery is found discharged, it is advised to get it charged immediately. • Environment care must be taken to dispose off the used battery. -
Page 26: Spark Plug
Periodic Maintenance Information Spark Plug Top edge • Remove spark plugs by using plug spanner. • Clean the spark plugs. 0.7 to 0.8 mm • Adjust the gaps if Std. Chain incorrect by bending slackness outer electrode carefully. 25~35 mm Spark Plug Gap : 0.7 to 0.8 mm. -
Page 27: Combined Braking System
Combined Braking system (CBS) Lever brake cam dot mark Brake cam dot mark Distance ‘C’ (should be 0-1 mm) CBS Working : • When front brake lever is pressed, then only front brake will get applied. • When Rear brake pedal is pressed then both Rear and Front brake are applied, however it is recommended to use both brakes simultaneously for best braking performance Brake setting guideline in case rear wheel puncture and repair done at road side garage. -
Page 28: Free Service Guidelines
Free Service Guidelines Customer ID : Instruction to avail Free Service through Periodic Service Criteria Digitized Free Service Coupon Please follow following procedure : - Service Days • Please provide your mobile number to Dealer at the time of buying of new Bajaj Vehicle. 1st Free 30~45 500~750... -
Page 29: Periodic Maintenance & Lubrication Chart
Periodic Maintenance & Lubrication Chart RECOMMENDED FREQUENCY Servicing 1 Free 2 Free 3 Free Operation Subsequent Every 4500 9500 5000 Km after Previous Service 5000 10000 Water wash & dry the vehicle Ensure to prevent water ... - Page 30 Periodic Maintenance & Lubrication Chart RECOMMENDED FREQUENCY Servicing 1 Free 2 Free 3 Free Operation Subsequent Every 4500 9500 5000 Km after Previous Service 5000 10000 Air filter cover ‘O’ ring CL,R 10. In line paper filter 11. Fuel cock paper filter. 12.
- Page 31 Periodic Maintenance & Lubrication Chart RECOMMENDED FREQUENCY Servicing 1 Free 2 Free 3 Free Operation Subsequent Every 4500 9500 5000 Km after Previous Service 5000 10000 20. Silencer tail pipe cleaning** 21. Brake cam & brake pedal pivot pin C,L,R C,L,R C,L,R C,L,R C,L,R C,L,R C,L,R Use AP grease.
- Page 32 Periodic Maintenance & Lubrication Chart RECOMMENDED FREQUENCY Servicing 1 Free 2 Free 3 Free Operation Subsequent Every 4500 9500 5000 Km after Previous Service 5000 10000 29. Handle bar control switches C,CL C,CL C,CL C,CL C,CL C,CL C,CL C,CL Use WD40 spray contacts cleaning 30.
- Page 33 Periodic Maintenance & Lubrication Chart RECOMMENDED FREQUENCY Servicing 1 Free 2 Free 3 Free Operation Subsequent Every 4500 9500 5000 Km after Previous Service 5000 10000 38. Coolant level in expansion tank** Use recommended 'Ready to use coolant'. 39. Coolant hose damage/clamps/leakage** 40.
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Page 34: Non Use Maintenance
Non-Use Maintenance Non-use maintenance is necessary if a vehicle wheels. remains off road for a longer duration (more • Do not apply oil on front brake disc, to than 15 days**). The correct and careful non- prevent rusting. If the front brake disc rusts use maintenance carried out before storing during storage, do not attempt to clean it the vehicle will prevent the vehicle from... -
Page 35: Delivery Certificate
Delivery Certificate FRAME NO. ENGINE NO. Sold on.: Customer’s Name Mr/Mrs/Miss : Address Contact No. : I have taken possesion of motorcycle along with the following items. 1. Owner's Manual 5. Standard Accessories 2. 2 nos of key 6. Battery Make ___________ Sr. -
Page 36: Warranty Scope & Limit
“Bajaj Discover 110 / 125 UG” motorcycle such claims. manufactured by them. Bajaj Auto Limited undertake no liability in the matter of consequential loss or damage caused due to the failure of Every possible care and precaution has been taken to the parts. - Page 37 Warranty : Scope & Limit to remove and despatch the part / parts attributing to Part C : the manufacturing defect to the Company. Further this warranty is NOT applicable to : b. Produces the Owner's Manual, in original, to enable 1.
- Page 38 Limited, such use prematurely affects the transportation. performance and reliability of the vehicle. Bajaj Auto Limited reserves the right to make any changes in Parts of the vehicle that have been altered and design or to add any improvements on the vehicle at any...
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Page 39: Battery Warranty Card
BATTERY WARRANTY CARD MAKE OF BATTERY : ......MFG. CODE OF BATTERY : BATTERY SR. NO.: BATTERY CHARGING DATE : TYPE OF BATTERY : VEHICLE SALE DATE : NAME OF OWNER AND ADDRESS : TYPE OF VEHICLE : REG. NO.: FRAME NO.: ENGINE NO.: SERVICE RECORD... - Page 40 TO BE FILLED IN BY BATTERY DEALERS / DISTRIBUTORS IN CASE OF CLAIM Name of Dealer & Code :__________________________________________________________________ __________________________________________________________________________________________ Date of claim :________________________________________________Battery Type :_______________ Serial No. :__________________________________________________Date of Fitment :______________ Failure Mode (Please tick as applicable) • Loose connection •...
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