Table of Contents
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Foreword
Dear Customer,
Congratulations on becoming the proud owner of a
"DTS-i powered Bajaj Discover"
motorcycle,
one of the finest motorcycles in the country.
Your safety and the safety of others is extremely important. Hence, before you ride the bike,
please read this Owner's Manual carefully and familiarize yourself with the operating mechanism,
controls and maintenance requirements. This will ensure you a long and trouble free ownership
experience.
To keep your bike in perfect running condition and deliver consistent performance, we have
specially programmed the periodic maintenance services which includes 3 Free and subsequent
paid services as per the schedule contained in this booklet. We earnestly advise you to avail all
these services at any of our Vehicle Dealers or Authorised Service Centers.
Your "
Bajaj Discover"
comes with a warranty of 2 Years or 30,000 Kms. whichever occurs earlier
from the date of sale. For details please refer to "Warranty : Scope & Limits" given in this manual.
We urge you to entrust all your service needs to a Bajaj Dealer or Authorised Service Centers only.
They are well equipped with all necessary facilities / genuine parts / oil and trained manpower will
ensure the best care for your bike.
Should you require any additional information or wish to convey any grievance you may contact us
on our toll free no. / e-mail mentioned on front cover inner page of this manual.
Thank you for choosing a
Bajaj Discover
and wish you unlimited miles of happy riding!!
SERVICE DEPARTMENT
BAJAJ AUTO LIMITED
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Summary of Contents for Bajaj Auto Discover 100
- Page 1 Should you require any additional information or wish to convey any grievance you may contact us on our toll free no. / e-mail mentioned on front cover inner page of this manual. Thank you for choosing a Bajaj Discover and wish you unlimited miles of happy riding!! SERVICE DEPARTMENT BAJAJ AUTO LIMITED...
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Page 2: Table Of Contents
The essential features of the 15. Periodic Maintenance Information type described and illustrated herein remaining 16. Free Service Guidelines unaltered. Bajaj Auto Limited reserves the 17. Periodic Maintenance & Lubrication Chart right to carry out at any moment without 18. Non Use Maintenance being obliged to bring this booklet upto-date 19. -
Page 3: Technical Specifications
Technical Specifications Discover 100 Discover 125 Engine 4 stroke, 4 stroke, Natural air cooled Natural air cooled Bore x Stroke 47 mm x 54.4 mm 54 mm x 54.4 mm Displacement 94.38 cc 124.6 cc Idling Speed 1400 + 100 rpm 1400 + 100 rpm Max. - Page 4 Technical Specifications Discover 100 Discover 125 Fuel Tank Capacity Full 8 liters 8 liters Reserve 2.3 liters 2.3 liters Usable Reserve 1.5 liters 1.5 liters Dimensions Length 2040 mm 2035 mm Width 682 mm 760 mm Height 1087 mm 1086 mm...
- Page 5 Technical Specifications Discover 100 Discover 125 Electrical System 12V DC (5 Speed) 12V DC 12V AC DC (4 Speed) Head Lamp 12V, 35W 12V, 35/35 W Position Lamp 12V, 3W (2 nos.) 12V, 3W (2 nos.) Neutral 1.7W 1.7W Tail / Stop Lamp...
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Page 6: Identification Data
Identification Data The Frame and Engine serial numbers are used to register the motorcycle. They are the unique alpha-numeric codes to identify your particular vehicle from others of the same model and type. Frame Number Location On LH Side of Steering Tube (Alpha-Numeric - 17 Digits) Engine Number Location On LH Side Crankcase Near Gear... -
Page 7: Location Of Parts
Location of Parts Speedometer EVAP compatible Grab Handle Fuel Tank Nitrox Rear Carburettor with Shock Absorber Manual choke Tail Lamp Front Fork Pillion Foot Rest Gear Change Engine Oil Lever Inspection Window This photograph is of Discover 125 m/c. -
Page 8: Steering Cum Ignition Lock
Steering Cum Ignition Lock Steering cum Ignition Lock : To Lock the Steering : To lock the steering, turn the handle bar to the left or right. Turn It has three positions. the key to “LOCK” position and remove the key. -
Page 9: Fuel Tank Cap / Fuel Tap
Petrol Tank Cap & Fuel Tap Fuel Tank Fuel Tap Fuel Tap Fuel Tank Cap Fuel tap lever has following positions. • To open the fuel tank cap, insert the key in the lock and turn it clockwise and lift fuel tank cap. -
Page 10: Speedometer Details
Speedometer Details Green Green Blue 1. Odometer : It shows the total distance that the 7. Fuel Level Indicator : It shows available fuel in fuel vehicle has been ridden. tank. 2. Speedometer : The Speedometer pointer shows the 8. Neutral Indicator : It illuminates when transmission speed of the vehicle. -
Page 11: Control Switches
Control Switches Left Handle Bar Switches signal to vehicles coming from opposite side while overtaking. A. Dipper Switch : When headlight is ON, C. Turn Signal Switch : When the turn signal High or Low beam can be selected with switch is turned to Left ( ) or Right ( the dipper switch. - Page 12 Control Switches AHO Feature AHO (Automatic Headlight ON) feature is provided. There is no ‘Light switch’ on RH control switch. Ignition switch ‘ON’ Speedometer lamp Engine ‘OFF’ Tail lamp, Number Plate Lamp, Pilot Lamp in Headlamp will get ‘ON’. Right Handle Bar Switch Ignition switch ‘ON’...
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Page 13: Removal & Fitment Of Side Covers
Removal & Fitment of Side Cover Removal of Side Cover LH Fitment of Side Cover LH • • Match the Lug provided on rear side (C) of Insert the key into the cover lock (A) and turn the key clockwise. ‘Side Cover’... - Page 14 Removal & Fitment of Side Cover Removal of Side Cover RH Fitment of Side Cover RH • Match rear side (C) of ‘Side Cover’ lug with • Remove the screw (A) given on ‘Side hole located on chassis & press the cover. Cover’.
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Page 15: Battery / Tool Kit
Battery & Tool Kit Tool Kit Location Make of Battery may differ from vehicle to vehicle Battery Tool Kit Location • It is located inside the ‘Side Cover’ LH. • It is located below the seat on rear • Always maintain electrolyte level in each mudguard. -
Page 16: Removal & Fitment Seat
Removal & Fitment of Seat A : Seat Release Cable Fig. C Fig. B Removal of Seat Fitment of Seat • Remove ‘Side Cover’ LH. • Match & insert the bracket ('1' of Fig. 'B') of seat with slot ('2' of Fig. 'B') provided •... -
Page 17: How To Ride Your Bike
How to Ride Your Bike Starting The Engine : Note : Do not let the engine idle longer than 3 minuets otherwise it will overheat. • Turn the fuel tap knob to ‘ ’ or ‘ ’ position. Caution : Do not operate the starter •... -
Page 18: Moving Off
How to Ride Your Bike Recommended Speed for Shifting Down Moving Off : 45 km/h From 5 to 4 Gear • Check that Center/Side stand is up. • Depress the clutch lever. 35 km/h From 4 to 3 Gear • Shift into 1 gear. - Page 19 How to Ride Your Bike Running IN • Never lock the brakes, or it will cause the tyres to skid. When cornering, use brakes Proper running-in is important for the better judiciously and do not de-clutch. Reduce life and trouble free performance of the your speed before you get into the corner.
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Page 20: Fuel Saving Tips
How to Ride Your Bike Optimum Shifting Speeds for best mileage Fuel Saving Tips 1st gear : 0 km/h A well maintained vehicle and good driving can 2nd gear : 14 ~ 17 km/h contribute a lot to the saving of petrol. 3rd gear : 22 ~ 25 km/h Following are a few simple fuel saving tips. -
Page 21: Safe Riding Tips
Safe Riding Tips Safe Riding Tips braking are important not only for safety and low fuel consumption, but also for • Always wear helmets while driving or longer life of the vehicle. riding. Your helmets should conform to • During monsoon drive the vehicle more a p p r o p r i a t e I n d i a n cautiously. -
Page 22: Monsoon Care
Safe Riding Tips If any irregularities are found during these • Smooth steering movement without checks, refer to the Maintenance chapter & restriction see your dealer for the action required to return • Both stands return to their fully up position. the motorcycle to a safe operating condition. -
Page 23: Engine Oil
Engine Oil Recommended Engine Oil : Always insist on Bajaj Genuine Oil for optimum engine p e r f o r m a n c e & warranty benefits. It is a specially formulated oil for Bajaj Bikes. Model Recommended eng. oil Grade A : Oil Filler Cap B : Oil Level Gauge Engine Oil Level Checking : Discover... -
Page 24: Wheels - Tyre
Wheels - Tyre Motorcycle if fitted with spokes wheel ensure CAUTION : spokes are always tight. Broken spoke should • It is most important to adhere to be replaced immediately. recommended grade & frequency of oil Tyre Pressure : change for the purpose of long life of Keep appropriate tyre pressure as mentioned critical engine components. -
Page 25: Periodic Maintenance Information
20 sec. for battery to recover. from date of purchase. • If vehicle is to be stored for more than 2 weeks disconnect battery to avoids self Discover 100 KS : 12 months from date of purchase. discharge. CAUTION : •... - Page 26 Periodic Maintenance Information Spark Plug Drive Chain Slackness • Remove spark plugs by using plug • Chain top edge to be kept between the spanner. two marks during chain slackness adjustment. • Clean the spark plugs. • Chain slackness will have to be adjusted •...
- Page 27 Periodic Maintenance Information Thoroughly clean engine sprocket Drive chain must be cleaned & lubricated as per periodic maintenance schedule. Drive Chain (Non sealed type ) • Non sealed type chain should be removed & cleaned by Nylon brush & Kerosene / diesel in chain cleaning stand.
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Page 28: Free Service Guidelines
Free Service Guidelines Customer ID : Instruction to avail Free Service through Periodic Service Criteria Digitized Free Service Coupon Please follow following procedure : - Service Days • Please provide your mobile number to Dealer 1st Free at the time of buying of new Bajaj Vehicle. 30~45 500~750 Service... -
Page 29: Periodic Maintenance & Lubrication Chart
Periodic Maintenance & Lubrication Chart RECOMMENDED FREQUENCY Servicing 1 Free 2 Free 3 Free Operation Subsequent Every 4500 9500 5000 Km after Previous Service 5000 10000 Water wash & dry the vehicle Ensure to prevent water ... - Page 30 Periodic Maintenance & Lubrication Chart RECOMMENDED FREQUENCY Servicing 1 Free 2 Free 3 Free Operation Subsequent Every 4500 9500 5000 Km after Previous Service 5000 10000 Air filter cover ‘O’ ring CL,R 10. In line paper filter 11. Fuel cock paper filter. 12.
- Page 31 Periodic Maintenance & Lubrication Chart RECOMMENDED FREQUENCY Servicing 1 Free 2 Free 3 Free Operation Subsequent Every 4500 9500 5000 Km after Previous Service 5000 10000 20. Silencer tail pipe cleaning** 21. Brake cam & brake pedal pivot pin C,L,R C,L,R C,L,R C,L,R C,L,R C,L,R C,L,R Use AP grease.
- Page 32 Periodic Maintenance & Lubrication Chart RECOMMENDED FREQUENCY Servicing 1 Free 2 Free 3 Free Operation Subsequent Every 4500 9500 5000 Km after Previous Service 5000 10000 29. Handle bar control switches C,CL C,CL C,CL C,CL C,CL C,CL C,CL C,CL Use WD40 spray contacts cleaning 30.
- Page 33 Periodic Maintenance & Lubrication Chart RECOMMENDED FREQUENCY Servicing 1 Free 2 Free 3 Free Operation Subsequent Every 4500 9500 5000 Km after Previous Service 5000 10000 38. Coolant level in expansion tank** Use recommended 'Ready to use coolant'. 39. Coolant hose damage/clamps/leakage** 40.
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Page 34: Non Use Maintenance
Non-Use Maintenance Non-use maintenance is necessary if a vehicle • Do not apply oil on front brake disc, to remains off road for a longer duration (more prevent rusting. If the front brake disc rusts than 15 days**). The correct and careful non- during storage, do not attempt to clean it use maintenance carried out before storing the with soap water. -
Page 35: Delivery Certificate
Delivery Certificate FRAME NO. ENGINE NO. Sold on.: Customer’s Name Mr/Mrs/Miss : Address Contact No. : I have taken possesion of motorcycle along with the following items. 1. Owner's Manual 5. Standard Accessories 2. 2 nos of key 6. Battery Make ___________ Sr. -
Page 36: Warranty Scope & Limit
“Bajaj Discover 100 / 125” motorcycle in preferring such claims. Bajaj Auto Limited undertake no liability in the matter of manufactured by them. consequential loss or damage caused due to the failure Every possible care and precaution has been taken to of the parts. - Page 37 Warranty : Scope & Limit enables him to remove and despatch the part/parts Part C : attributing to the manufacturing defect to the Further this warranty is NOT applicable to : Company. Normal maintenance operations like brake & clutch Produces the Owner's Manual, in original, to enable adjustments, cleaning of fuel system, engine tune-up that dealer to verify the details.
- Page 38 Bajaj transportation. Auto Limited, if in the sole judgement of Bajaj Auto Bajaj Auto Limited reserves the right to make any changes in Limited, such use prematurely affects the design or to add any improvements on the vehicle at any performance and reliability of the vehicle.
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Page 39: Battery Warranty Card
BATTERY WARRANTY CARD MAKE OF BATTERY : ......MFG. CODE OF BATTERY : BATTERY SR. NO.: BATTERY CHARGING DATE : TYPE OF BATTERY : VEHICLE SALE DATE : NAME OF OWNER AND ADDRESS : TYPE OF VEHICLE : REG. NO.: FRAME NO.: ENGINE NO.: SERVICE RECORD... - Page 40 TO BE FILLED IN BY BATTERY DEALERS / DISTRIBUTORS IN CASE OF CLAIM Name of Dealer & Code :__________________________________________________________________ __________________________________________________________________________________________ Date of claim :________________________________________________Battery Type :_______________ Serial No. :__________________________________________________Date of Fitment :______________ Failure Mode (Please tick as applicable) • Loose connection •...
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