Table of Contents
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Foreword
Welcome to the Pulsar family!
You are now the proud owner of the next generation 'Pulsar RS 200', India's No.1 sports bike. By
No.1 we are talking about unparalleled performance, superior technology and incredible market
leadership that Pulsar today enjoys. This makes the Pulsar you ride, unbeatable and unchallenged
both on and off the road.
Before you ride out, please read this Owner's Manual carefully and familiarize yourself with the
operating mechanism, controls and maintenance requirements of your Pulsar. This will ensure you a
safe and trouble free ownership experience.
To keep your bike in perfect running condition and deliver consistent performance, we have
specially programmed the periodic maintenance services which includes 3 free services and
subsequent paid services, as per the schedule contained in this booklet. We earnestly advise you
to avail all these services at any of our Bajaj Dealers, who are well equipped with all necessary
facilities / genuine parts / oil and trained manpower to ensure the best care for your Pulsar. Your
'Pulsar RS 200' comes with a warranty of 2 Years or 30,000 Kms whichever occurs earlier from
the date of sale. For details please refer to "Warranty : Scope & Limits" given in this manual.
Should you require any additional information feel free to contact us on our toll free no.:
1800 233 2453 or e-mail us at: customerservice@bajajauto.co.in or visit the Bajaj Auto website
www.bajajauto.com
To be a part of the Pulsarmania, visit www.mypulsar.com and join the Pulsar fanpage on facebook:
www.facebook.com/mypulsar
Rev up, shift gears and enjoy the Pulsar experience...
SERVICE DEPARTMENT
BAJAJ AUTO LIMITED
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Summary of Contents for Bajaj Auto Pulsar RS 200
- Page 1 Foreword Welcome to the Pulsar family! You are now the proud owner of the next generation ‘Pulsar RS 200’, India's No.1 sports bike. By No.1 we are talking about unparalleled performance, superior technology and incredible market leadership that Pulsar today enjoys. This makes the Pulsar you ride, unbeatable and unchallenged both on and off the road.
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Page 2: Table Of Contents
The essential features of the 20. Periodic Maintenance Information type described and illustrated herein remaining 21. Brake Fluid unaltered. Bajaj Auto Limited reserves the 22. Free Service Guidelines right to carry out at any moment without 23. Periodic Maintenance & Lubrication Chart being obliged to bring this booklet upto-date 24. -
Page 3: Technical Specifications
Technical Specifications Engine : 4 Stroke, Single Cyl. Front & Rear Brake : Disc Brake Fuel Tank Capacity : 72 mm x 49 mm Bore x Stroke : 13 liters Full Engine Displacement : 199.5 cc Compression Ratio : 11 + 0.5 : 1 Dimensions : 1400 +/- 100 RPM Idling Speed... - Page 4 Technical Specifications Electrical System : 12 Volts DC Side Stand Indicator : LCD : Twin Projector, ABS Indicator : LED-Amber Head Lamp Rear No. Plate Lamp : LED 55W-Low Beam : 12V DC 65W-High Beam Horn Position Lamp : LED Battery : 12V 8Ah VRLA : LED...
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Page 5: Identification Data
Identification Data The Frame and Engine serial numbers are used to register the motorcycle. They are the unique alpha-numeric codes to identify your particular vehicle from others of the same model and type. Engine Number Location On LH Side Crankcase Near Gear Change Lever (Alpha-Numeric - 11 Digits) Frame Number Location On Seal Lock Mounting Bracket... -
Page 6: Location Of Parts
Location of Parts Pillion Rider Grab Front Brake Digital Handle Seat Seat Lever Speedometer Tail Head Lamp Lamp Front Nitrox Fork Rear Shock Absorber Engine Oil Level Inspection Window Rear Disc Brake Rear Brake Front Disc Brake Pedal... -
Page 7: Steering Cum Ignition Lock
Steering cum Ignition Lock Steering cum Ignition Lock : To Lock the Steering : To lock the steering, turn the handle bar to the left side. Turn the It has three positions. handle bar to the left or right. Push & Rotate the key to “LOCK”... -
Page 8: Fuel Tank Cap
Fuel Tank Cap Fuel Tank Cap Precaution : Dont attach metallic ‘Key Fuel Tank Cap chain’ as it may damage paint of petrol • To open the fuel tank cap, open the flap. Insert the key in the lock and turn it tank cover. -
Page 9: Speedometer Details
Speedometer Details 18/19... - Page 10 Speedometer Details Speedometer display will work when Ignition switch 10. Bajaj Logo : Bajaj logo flying ‘B’ glows. is in ‘ON’ position. 11. Mode Button : Mode button used for changing the mode while selecting & setting Trip1, Trip2, ODO, 1.
- Page 11 Speedometer Details Instructions : 17. Speedometer: Vehicle speed will be displayed in digital form in Km / Hr. Incase, Malfunction indicator / ABS indicator gets ON during vehicle running, bring the 18. Odometer : The Odometer shows the total distance vehicle to nearest BAL dealership for that the vehicle has covered.
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Page 12: Speedometer Setting
Speedometer Setting 2. Service Reminder Reset ( ) : Service reminder icon ‘Wrench’ symbol glows when ODO meter reading reached to set Kms. This icon will glow at- 1st : 450 Kms 2nd : 4450 Kms 3rd : 9450 Kms 4th : 14450 Kms &... - Page 13 Speedometer Setting 1. Press mode push button TRIP1 Mode selected Clock for less than 2 sec. 2. Press mode & set ‘:’ stops blinking push button together Digits starts blinking for more than 2 sec. Press mode button for Hour digits will increase. TRIP 1 less than 1 sec.
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Page 14: Control Switches
Control Switches Left Handle Bar Switches C. Horn Button : ( ) Press button for sounding horn. A. Hi / Lo Beam Switch : Head lamp D. Pass Switch : Press the switch to put on projector Low or High beam can selected. Hi Beam projector. - Page 15 Control Switches AHO Feature (Automatic Headlight ‘ON’) There is no ‘Light switch’ on RH control switch. Ignition switch ‘ON’ Speedometer illumination Engine ‘OFF’ Tail lamp, Number Plate Lamp, Pilot Lamp & Control Switches Illumination will get ‘ON’ Effect of pressing In addition to above ‘Pass Switch’...
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Page 16: Pillion Seat / Tool Kit
Pillion Seat / Tool Kit First Aid Tool Kit Removal of Pillion Seat Tool Kit Location • Insert Key into lock (A) • It is located on RH side of Seat Cowl • Turn the key clock wise. below the ‘Pillion seat’. •... -
Page 17: Rider Seat / Battery
Rider Seat / Battery Battery Removal of Rider Seat Battery • First remove ‘Pillion seat’. • It is located below ‘Rider seat’. • Remove ‘Rider seat’ mounting bolts (B). • Pull backward rear end of ‘Rider seat’. • Take out ‘Rider seat’. -
Page 18: Fitment Of Rider & Pillion Seat
Fitment of Rider & Pillion Seat Fitment of ‘Rider Seat’ Fitment of ‘Pillion Seat’ • Match the bracket of ‘Rider seat’ (A) with • First make sure ‘Rider seat’ is fitted slot (B). properly. • Push ‘Rider seat’ toward petrol tank. •... -
Page 19: Daily Safety Checks
Daily Safety Checks Before riding motorcycle be sure to check • Brake Fluid level above MIN mark following items. Please give proper importance provided on reservoir, applicable to disc to these checks and perform all of them brake vehicle. before riding motorcycle. •... -
Page 20: How To Ride Your Bike
How to Ride Your Bike 1. Starting The Engine : Note : Incase of battery discharged condition, vehicle will start by push start. • Turn ignition switch key to ‘ ’ position. • Put kill switch in ‘ ’ position. •... - Page 21 How to Ride Your Bike 4. Braking : • Close the throttle completely, leaving the clutch engaged (except where shifting gears) so that the engine braking will help slow down the motorcycle. • Shift down one gear at a time so that you are in Neutral when you come to a complete Gear shifting stop.
- Page 22 How to Ride Your Bike 6. Parking Using Side Stand : 7. Running IN • Support the motorcycle on a firm level Proper running-in is important for the better surface with the side stand. life & trouble free performance of the vehicle. •...
- Page 23 How to Ride Your Bike Fuel Saving Tips : Ensure following maintenance points to get optimum performance from your bike. A well maintained vehicle and good driving can contribute a lot to the saving of petrol. Fuel Check fuel lines & connections Following are a few simple fuel saving tips.
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Page 24: Safe Riding Tips
Safe Riding Tips Safe Riding Tips • Drive cautiously. Start early & reach your destination safely. • Always wear Helmet while driving or riding. Your helmet should conform to appropriate Indian • Always carry vehicle registration & insurance papers, standards. and a valid driving licence with you. -
Page 25: Engine Oil
Engine Oil Recommended Engine Oil: Always insist on Bajaj Genuine Engine Oil for optimum engine performance & warranty benefits. It is a specially formulated oil for vehicles with DTS-i engines. A : Oil Filler Model Recommended Grade B : Oil Level Engine oil Gauge Pulsar... -
Page 26: Tubeless Tyre & Tyre Pressure
Tyre Pressure : Keep appropriate tyre pressure as mentioned below to increase life of the tyre & for better fuel consumption. Pulsar RS 200 Front 25 PSI Note : Incase the motorcycle is fitted with Rear (Solo) 28 PSI imported tyres. -
Page 27: Battery
Battery • It is always recommended to hand over the same to the Authorised battery / Bajaj dealer for proper disposal of the same. • When ‘Low battery icon’ pop-up in speedometer display, it is advised to reach Bajaj dealer & get it charged immediately. •... -
Page 28: Engine Cooling System / Coolant
Engine Cooling System Radiator Assembly Expansion Tank Radiator Cooling Fan • Coolant is provided for cooling of engine. Note : • Water pump in the engine circulates the Fan will start at temp 95 C and stops at 90 C. This is coolant in cooling system. - Page 29 Coolant Coolant Specifications : Use antifreeze ready to use “Bajaj Koolex” coolant only. Coolant level inspection window Total coolant quantity : 1000 ml. (750~780 ml in radiator & 220~230 ml expansion tank). Coolant Top up • Park vehicle perpendicular to the ground on level surface by using side stand.
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Page 30: Periodic Maintenance Information
Periodic Maintenance Information Spark Plug Drive Chain Slackness • Chain slackness will have to be adjusted • Remove spark plugs by using plug whenever required. spanner. • Std. Chain slackness 15 ~ 25 mm. • Clean the spark plugs. • Marking on chain adjusters should be •... - Page 31 Periodic Maintenance Information Drive Drive Chain Chain Cleaning Lubrication Drive chain must be cleaned & lubricated as Method of O-ring Chain Lubrication : per periodic maintenance schedule. • Put vehicle on side stand & tilt the vehicle to Drive Chain (O-ring type ) make rear wheel free.
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Page 32: Brake Fluid
Brake Fluid Front Rear Brake Brake Fluid Fluid Reservoir Reservoir Front & Rear Brake Fluid Level • Always ensure that brake fluid level is above ‘MIN’ mark given on inspection Window. • Front brake fluid reservoir is located on RH •... -
Page 33: Free Service Guidelines
Free Service Guidelines Customer ID : Instruction to avail Free Service through Periodic Service Criteria Digitized Free Service Coupon Please follow following procedure : - Service Days • Please provide your mobile number to Dealer 1st Free at the time of buying of new Bajaj Vehicle. 30~45 500~750 Service... -
Page 34: Periodic Maintenance & Lubrication Chart
Periodic Maintenance & Lubrication Chart RECOMMENDED FREQUENCY Service 1 Free 2 Free 3 Free Operation Every Remarks 4500 9500 5000 Km after Previous Service 5000 10000 Clean the vehicle with water wash & Ensure to prevent water dry completely entry in petrol tank,... - Page 35 Periodic Maintenance & Lubrication Chart RECOMMENDED FREQUENCY Service 1 Free 2 Free 3 Free Operation Every Remarks 4500 9500 5000 Km after Previous Service 5000 10000 Valve tappet clearance C, A C, A Check & adjust at every 20,000 kms. 10.
- Page 36 Periodic Maintenance & Lubrication Chart RECOMMENDED FREQUENCY Service 1 Free 2 Free 3 Free Operation Every Remarks 4500 9500 5000 Km after Previous Service 5000 10000 18. All cables & rear brake pedal free play 19. Wiring harness & Battery connections- C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T routing, tie bands &...
- Page 37 Periodic Maintenance & Lubrication Chart RECOMMENDED FREQUENCY Service Operation Remarks 4500 9500 14500 19500 24500 29500 5000 10000 15000 20000 25000 30000 27. Coolant hose damage/clamps/leakage 28. Radiator fins 29. SAI, EVAP hoses - Check functionality, Replace if cut / damaged leakage or any other damage** 30.
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Page 38: Non Use Maintenance
Non-Use Maintenance Non-use maintenance is necessary if a vehicle • Fill 10% excess air pressure in both wheels. remains off road for a longer duration (more • Do not apply oil on front brake disc, to than 15 days**). The correct and careful non- prevent rusting. -
Page 39: Delivery Certificate
Delivery Certificate FRAME NO. ENGINE NO. Sold on.: Customer’s Name Mr/Mrs/Miss : Address Contact No. : I have taken possesion of motorcycle along with the following items. 1. Owner's Manual 5. Standard Accessories 2. 2 nos of key 6. Battery Make ___________ Sr. -
Page 40: Warranty Scope & Limit
‘Pulsar RS 200’ motorcycle manufactured by such claims. them. Bajaj Auto Limited undertake no liability in the matter of consequential loss or damage caused due to the failure of Every possible care and precaution has been taken to the parts. - Page 41 Warranty : Scope & Limit to remove and despatch the part / parts attributing to 6. Replacing mandatory periodic parts such as air filter, oil filter etc. as per periodic maintenance schedule. the manufacturing defect to the Company. b. Produces the Owner's Manual, in original, to enable Part C : that dealer to verify the details.
- Page 42 & an equipment not manufactured or recommended for use by Bajaj Bajaj Auto Limited reserves the right to make any changes in design or to add any improvements on the vehicle at Auto Limited, if in the sole judgement of Bajaj Auto...
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Page 43: Battery Warranty Card
BATTERY WARRANTY CARD MAKE OF BATTERY : ......MFG. CODE OF BATTERY : BATTERY SR. NO.: BATTERY CHARGING DATE : TYPE OF BATTERY : VEHICLE SALE DATE : NAME OF OWNER AND ADDRESS : TYPE OF VEHICLE : REG. NO.: FRAME NO.: ENGINE NO.: SERVICE RECORD... - Page 44 TO BE FILLED IN BY BATTERY DEALERS / DISTRIBUTORS IN CASE OF CLAIM Name of Dealer & Code :__________________________________________________________________ __________________________________________________________________________________________ Date of claim :________________________________________________Battery Type :_______________ Serial No. :__________________________________________________Date of Fitment :______________ Failure Mode (Please tick as applicable) • Loose connection •...
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