DentalEZ Core User Manual
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DentalEZ Core User Manual

Delivery unit magellan mount
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Magellan Mount
User Manual

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Summary of Contents for DentalEZ Core

  • Page 1 CORE Delivery Unit Magellan Mount User Manual...

  • Page 2: Table Of Contents

    Simplicity Assistant’s Arm (Optional) .... 44 Utility Service Center (USC) ......10 Galaxy Assistant’s Arm (Optional) ....45 Section III Installation CORE Assistant’s Arm (Optional) ....46 Magellan Unit Support ........13 CORE Delivery Head ........47 Umbilical Assembly .......... 15 Touch Pads ............
  • Page 3 CORE Magellan Unit www.DentalEZ.com 866-DTE-INFO PN: 2717-267C...

  • Page 4: Section I Introduction

    Unit. • For any questions about an order, please contact a DentalEZ Equipment customer The CORE Magellan unit is intended to be used service representative at 866-DTE-INFO. by trained professional dental care personnel only as an interface device to connect the dental...

  • Page 5: Magellan Unit Features

    Magellan Unit Magellan Unit Features Designed with simplicity in mind, the CORE product line provides a straightforward, easy-to-use delivery unit with common components, simple integrated holders and an easy-to-read pressure gauge. The left/right Magellan-style mount unit positions StarDental® handpieces and ancillaries within easy, comfortable reach.

  • Page 6: Dimensions

    Section I Introduction DentalEZ Equipment ® Dimensions 20¾" 23½" 15¼" 16" R23" 21¼" 24¼" R26¾" 1½" 57" 41" 19" 15¾" 10½" 10½-23⅞" 6¼" 17½" Figure 2. Top and side view dimensions for the CORE Magellan-mount delivery unit www.DentalEZ.com 866-DTE-INFO PN: 2717-267C...

  • Page 7: Specifi Cations

    • Atmospheric pressure range: 50 to 105 kPa • Reservoir capacity: 2.0 L Shipping (Package) Weight • CORE Traditional Delivery Head and Arms: 24.5 lb. (11.1 kg) • Magellan Delivery Unit Post: 13 lb. (5.8 kg) • Magellan Delivery Unit Support: 20 lb. (9 kg) •...

  • Page 8: Classifi Cations

    Section I Introduction DentalEZ Equipment ® Classifi cations Explanation of Symbols & Signs Medical-General Medical Equipment = Caution Certifi ed as to electrical shock, fi re and mechanical hazards only in = Warning E355890 53HN accordance with: ANSI/AAMI ES60601-1:2005 = Biohazard CAN/CSA C22.2 NO.

  • Page 9: Safety Precautions

    The antenna(s) used for this transmitter must not be co-located or operating in conjunction • Do not modify this equipment without with any other antenna or transmitter. permission from DentalEZ. Unauthorized modifi cation will void the warranty and could result in serious injury. If this NOTICE...
  • Page 10 Medical Device Safety standard IEC measures: 60601-1 may contribute to a reduced level • Reorient or relocate the receiving of safety of the CORE Delivery Unit. It is antenna. necessary for all accessory equipment and attachments to comply with IEC •...
  • Page 11 CORE Magellan Unit www.DentalEZ.com 866-DTE-INFO PN: 2717-267C...

  • Page 12: Section Ii Preinstallation Packaging

    Spacer • Umbilical* Unit Post • Clean Water System • Tray Package • Utility Service Center Figure 4. CORE Magellan unit post carton contents • Foot Control Installation Hardware Pole Pivot Supply Bag Magellan Light Supply Bag (Optional) Post Pivot Pin...

  • Page 13: Unit Placement

    Section II Preinstallation CORE Magellan Unit Unit Placement Utility Service Center (USC) Parts Included WARNING • Utility Service Center (USC) • DO NOT position equipment any place where it would interfere with unplugging • USC Cover the power cord from the receptacle.
  • Page 14 Section II Preinstallation DentalEZ Equipment ® Utility Service Center (USC) (Continued) Plumbing Contractor’s Procedure Chair Side Air Fitting Assembly WARNING Drain Fitting (Not • Before proceeding with plumbing Supplied) Vacuum installation, comply with and maintain all Fitting (Not applicable utility codes and regulations.
  • Page 15 CORE Magellan Unit www.DentalEZ.com 866-DTE-INFO PN: 2717-267C...

  • Page 16: Section Iii Installation

    Figure 8. Position the unit support under the chair Figure 6. Magellan unit support Figure 9. Slide lip of washer onto lip of chair CORE Chair 5. Install the M16 bolt loosely into the back of the 1. Raise the chair base and back to full UP mount and into the chair.
  • Page 17 10. Install the middle 1/2" lock washer and 1/2" bolt, but do not fully tighten. NOTE: If installing the CORE delivery unit on a DentalEZ chair that is not pre-tubed, continue with the following instructions. If installing on a pre- tubed chair, skip steps 4 through 10 .

  • Page 18: Umbilical Assembly

    DentalEZ Equipment ® Magellan Unit Support (Continued) Umbilical Assembly CORE Chair 11. Place a level on the Magellan unit support, parallel with and perpendicular to the chair NOTE: Provide suff icient slack in the umbilical center line, then check the level of the unit assembly to avoid stretching when the chair is in support.
  • Page 19 Section III Installation CORE Magellan Unit Umbilical Assembly 4. Route the umbilical through the brackets on the cantilever and secure using tie wraps (Figure 14). 5. Route the remainder of the umbilical through the pivot and up into the chair casting using tie wraps to secure (Figure 15).

  • Page 20: Finalizing Usc Installation

    Section III Installation DentalEZ Equipment ® Finalizing USC Installation NOTE: The following instructions for fi nalizing Utility umbilical to the poppet valve connection Service Center (USC) connections include optional city opposite the existing barb assembled to the water installation. If installing standard clean water 1/8"...
  • Page 21 Section III Installation CORE Magellan Unit Finalizing USC Installation (Continued) *Water Regulator Vacuum Elbow Regulator Figure 16. Optional city water layout Figure 17. Typical installation Figure 18. Typical installation www.DentalEZ.com 866-DTE-INFO PN: 2717-267C...

  • Page 22: Magellan Unit Post

    Section III Installation DentalEZ Equipment ® Magellan Unit Post Pivot Cover Pivot Cover 3/8" Hex-head Bolt 3/8" Lock Washer 3/8" Flat Washer Magellan Unit Post Post Pivot Pin Slot Unit Pole Thrust Washers 1/4-20 × 3.8" Tools Required Set Screw •...

  • Page 23: Delivery Head

    Section III Installation CORE Magellan Unit Magellan Unit Post (Continued) Delivery Head 8. Make sure the pivot pin slot faces the side of the unit support having the tapped hole. Delivery 9. Seat the pivot mount until its head is in full...

  • Page 24: Usc Base

    2. Secure the base using four #10 screws. NOTICE If previous utilities interfere with the USC base internal bracing, modifi cation may be necessary. CORE Chair Tools Required • 1/4" Hex Key • 9/16" Socket NOTE: Remove seat cushion, if necessary.

  • Page 25: Assistant's Arm (Optional)

    Section III Installation CORE Magellan Unit Rear Assistant (Continued) Assistant’s Arm (Optional) 3. Remove the cap and nut from the shoulder Rear bolt located in the link of the rear assistant’s Assistant’s arm (Figure 21). Arm & Mount 4. Place the link of the rear assistant’s arm on top of the bracket and plastic washer.

  • Page 26: Assistant's Instrumentation (Optional)

    Section III Installation DentalEZ Equipment ® Assistant’s Arm (Opt) (Continued) Assistant’s Instrumentation Saliva Ejector (SE) 5. From the underside of the bracket, install the nut on the shoulder bolt and tighten securely 1. Connect the SE valve to the 5/16" OD SE tubing with 9/16"...

  • Page 27: Fiber Optic Tubing (Optional)

    Section III Installation CORE Magellan Unit Fiber Optic Tubing (Optional) Fiber Optic Electrical (Optional) NOTE: The fi ber optic tubing is factory installed. NOTE: The fi ber optic electrical wiring is factory installed. To complete installation, connect the fi ber optic wires from the unit head/arm to the fi ber optic transformer in the utility service center (USC).

  • Page 28: Light Or Monitor Pole (Optional)

    Section III Installation DentalEZ Equipment ® Light or Monitor Post (Optional) Post Stop 1/4" × 3/4" Light Set Screw Post Thrust Counter Bore Washers 1/4" × 3/8" Thrust Bearing Set Screw 1¼" Brass Bushing Tools Required Thrust Washers • 1/8" Hex Key Light Arm or 1.

  • Page 29: Power Module (Optional)

    Section III Installation CORE Magellan Unit Light or Monitor Pole (Opt) (Cont) Power Module (Optional) 1. Unplug all cords from the receptacle in the CAUTION USC. To avoid damage to the pivot bushing, do not NOTE: See the power module system wiring...
  • Page 30 Section III Installation DentalEZ Equipment ® Power Module (Opt) (Cont) CAUTION To avoid damage to the unit, the surge protector supplied with the power module must be used at all times. 5. Pass the green wire of the main harness through the umbilical and ground it to the power module, USC base or chair (Figure 27).
  • Page 31 CORE Magellan Unit www.DentalEZ.com 866-DTE-INFO PN: 2717-267C...

  • Page 32: Section Iv Testing

    3. When fi nished, push the locking knob down. Tools Required Adjustable Arm • Phillips-head Screwdriver To check the maneuverability of the CORE adjustable arm, do the following: • 1/16" Hex Key 1. Depress and hold the brake release button.

  • Page 33: Syringe

    Section IV Testing CORE Magellan Unit Syringe Foot Control & Handpieces (Opt) Coolant Water Lines If the unit is equipped with a syringe, fi rst depress the air button and then the water button to test 1. At the foot control, fl ip the toggle to WET the fl ow.
  • Page 34 Section IV Testing DentalEZ Equipment ® Foot Control & Handpieces (Opt) (Continued) d. As the water is fl owing, continue the c. Hold the handpiece, fully depress the foot purging operation of the remaining tubings control, and observe the amount of air (moving from the left tubing to the right pressure delivered to the handpiece.

  • Page 35: Other Optional Features

    Section IV Testing CORE Magellan Unit Foot Control & Handpieces (Opt) Other Optional Features Flush Valve Fiber Optics 1. Remove the handpiece from its holder. Follow the test procedures outlined in the instructions included in each fi ber optic 2. Activate the fl ush valve (Figure 34).

  • Page 36: Section V Operation

    Section V Operation DentalEZ Equipment ® Delivery Head Delivery Head Positioning WARNING The horizontal and vertical location of the delivery • To prevent possible injury due to head can be varied by doing the following: accidental operation, do not leave young children unattended.

  • Page 37: Syringe

    Section V Operation CORE Magellan Unit Syringe Foot Control The syringe is designed to deliver air or water, or a The speed of the handpiece is controlled by mixture of air and water, as required. depressing the disc located on the foot control (Figure 38).

  • Page 38: Assistant's Vacuum Accessories

    Section V Operation DentalEZ Equipment ® Assistant’s Vacuum Accessories Clean Water System Operation of the clean water system is as follows: WARNING • Flip the toggle switch to the ON position (Figure Do not hang objects weighing more than 40).

  • Page 39: Www.dentalez.com

    CORE Magellan Unit www.DentalEZ.com 866-DTE-INFO PN: 2717-267C...

  • Page 40: Section Vi Care

    To clean the solids collector located at the Do not use abrasive cleaning agents. instrument end of the assistant’s arm, do the following: The CORE delivery unit should be cleaned as 1. Push the lever on the saliva ejector upward to follows: equalize pressure.

  • Page 41: Disinfecting

    Section VI Care CORE Magellan Unit Disinfecting CAUTION • Use extreme caution when selecting the proper chemical disinfectant for the CORE Magellan unit. • Avoid using disinfectants in spray containers because they may cause premature staining, discoloration and/or damage to the unit.

  • Page 42: Section Vii User Service Information Troubleshooting

    DentalEZ Equipment ® Troubleshooting WARNING A full color, fold-out tubing diagram of the CORE Magellan unit is provided with this manual. • Before servicing, always disconnect the external power by unplugging the unit The following charts should be used when from the power receptacle.
  • Page 43 Section VII User Service Information CORE Magellan Unit Troubleshooting (Continued) Handpiece Symptom Possible Cause(s) Solution No drive air Drive air fl ow adjustments on pinch valves Turn adjustments screw counterclockwise to adjust drive air pressure. are closed Set to manufacturer's recommended pressure.
  • Page 44 Section VII User Service Information DentalEZ Equipment ® Troubleshooting (Continued) Arm System Symptom Possible Cause(s) Solution Horizontal arms Unit is not properly leveled Verify unit is level. Also, verify arms are properly seated. Adjust drift left or right tension or set screws as needed.

  • Page 45: Service Instruction

    • Non-Salvage Components Figure 41. Model/serial number on CORE delivery head All other material unsuitable for recycling should be disposed of properly. For specifi c questions regarding material type, contact DentalEZ customer service.

  • Page 46: Utility Service Center

    Section VIII Parts Lists/Diagrams DentalEZ Equipment ® Utility Service Center Pivot/Mounting Hardware Part/Kit Name Part/Kit No. Part/Kit Name Part/Kit No. Water Actuator Valve 3801-637 14 Pivot Hardware Kit, Unit or Light Pole 3801-866 Stop Valve 3800-960 Air Regulator 3801-638 Air Regulator Gauge Repl. Kit, Watts 3802-266 Water Regulator Gauge Repl.

  • Page 47: Simplicity Assistant's Arm (Optional)

    Section VIII Parts Lists/Diagrams CORE Magellan Unit Simplicity Assistant’s Arm (Optional) Part/Kit Name Part/Kit No. Instrument Holder 3801-710 Touch Pad PCB 3801-761 Touch Pad Cover 3801-708 Switch, J Membrane 3801-790 4a Switch, Simplicity Membrane 3802-356 3801-707 O-Ring 3801-720 Solids Collector Trap (3)

  • Page 48: Galaxy Assistant's Arm (Optional)

    Section VIII Parts Lists/Diagrams DentalEZ Equipment ® Galaxy Assistant’s Arm (Optional) Part/Kit Name Part/Kit No. Instrument Holder Housing 3801-963 9a Instrument Housing w/Electrical Switches 3802-327 10 Solids Collector Trap (3) 3625-338 3801-964 12 O-Ring 3801-720 13 Inside Cover 3801-965 14 Bottom Housing 3801-966 www.DentalEZ.com...

  • Page 49: Core Assistant's Arm (Optional)

    Core Rear Assist Pivot Pin 3802-560 Core Rear Assist BTM Cover 3802-561 Core Rear Assist TP, Blank 3802-562 Core Rear Assist TP, Core Chair 3802-563 10 Core Rear Assist TP, NuSimplicity Chair 3802-564 Solids Collector Plug 3802-565 12 Solids Collector Basket 3625-927 www.DentalEZ.com 866-DTE-INFO...

  • Page 50: Core Delivery Head

    Section VIII Parts Lists/Diagrams DentalEZ Equipment ® CORE Delivery Head Part/Kit Name Part/Kit No. CORE Rigid Arm Cap 3802-553 CORE Flex Arm Cap 3802-554 CORE Flex Arm Cover 3802-555 Master ON/OFF Toggle 3802-063 Flush Toggle 3802-064 Air Pressure Gauge 3801-695...

  • Page 51: Touch Pads

    13 CORE HP Holder w/ Valve 3802-546 14 CORE HP Blank 3802-547 15 CORE Unit Cover 3802-548 16 CORE Unit Water Adjustment Valve 3802-549 17 CORE Head to Flex Arm Cap 3802-551 18 CORE Head to Flex Arm Key 3802-552 www.DentalEZ.com 866-DTE-INFO PN: 2717-267C...

  • Page 52: Clean Water System

    Section VIII Parts Lists/Diagrams DentalEZ Equipment ® Clean Water System Foot Control Part/Kit Name Part/Kit No. Part/Kit Name Part/Kit No. Water Bottle 3802-349 Drive Air Repair Kit 3802-417 City/Bottle Toggle 3802-116 Wet/Dry Toggle Valve 3802-418 Bottle ON/OFF Toggle 3802-117 Chip Air Valve...

  • Page 53: Air/Water Syringe

    Part/Kit Name Part/Kit No. HVE Repair Kit 3802-154 SE Repair Kit 3802-153 Full Replacement Parts Kit 3801-927 Full Replacement Parts Kit 3801-926 DentalEZ Parts Online To order parts online, visit www.dentalezparts.com or scan QR code with smartphone. www.DentalEZ.com 866-DTE-INFO PN: 2717-267C...

  • Page 54: Emc Information

    Guidance and Manufacturer’s Declaration – Electromagnetic Immunity The CORE Magellan Unit is intended for use in the electromagnetic environment specifi ed below. The customer or the end user of the CORE Magellan Unit should assure that it is used in such an environment.
  • Page 55 Guidance and Manufacturer’s Declaration – Electromagnetic Emissions The CORE Magellan Unit is intended for use in the electromagnetic environment specifi ed below. The customer or the user of the CORE Magellan Unit should assure that it is used in such an environment.

  • Page 56: Limited Warranty

    CORE Magellan Unit DentalEZ and its employees are proud of the products we provide in the dental community. We stand behind these products with a warranty against defects in material and workmanship as provided below. In the event you experience diff iculty with the application or operation of any of our products, please contact our Technical Service Department at our expense at 866-DTE-INFO (866-383-4636).
  • Page 57 2500 Highway 31 South Bay Minette, Alabama 36507 866-DTE-INFO www.dentalez.com © DentalEZ® Alabama, Inc. Printed in USA PN: 2717-267C April, 2019...

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