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Related Manuals for KSB Vitastage
Summary of Contents for KSB Vitastage
- Page 1 Hygienic Pump Vitastage Installation/Operating Manual...
- Page 2 All rights reserved. The contents provided herein must neither be distributed, copied, reproduced, edited or processed for any other purpose, nor otherwise transmitted, published or made available to a third party without the manufacturer's express written consent. Subject to technical modification without prior notice. © KSB SE & Co. KGaA, Frankenthal 15/12/2017...
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Page 3: Table Of Contents
Connecting the motor ........................ 21 5.6.3 Earthing .............................. 22 Checking the direction of rotation........................ 22 Commissioning/Start-up/Shutdown.................... 23 Commissioning/Start-up .......................... 23 6.1.1 Prerequisites for commissioning/start-up .................. 23 6.1.2 Priming and venting the pump...................... 23 6.1.3 Start-up............................... 23 6.1.4 Checking the shaft seal........................ 24 6.1.5 Shutdown ............................ 25 Vitastage 3 of 44... - Page 4 Related Documents .......................... 38 General assembly drawing with list of components, Vitastage 05/1 - 05/8 - horizontal installation.. 38 General assembly drawing with list of components, Vitastage 05/1 - 05/8 - vertical installation ..... 39 EU Declaration of Conformity ...................... 40 Certificate of Decontamination...................... 41 Index ..............................
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Page 5: Glossary
SIP (steaming in place) Procedure during which the inside of the pump is sterilised with steam. The pump does not need to be dismantled. Suction lift line/suction head line The pipeline which is connected to the suction nozzle Vitastage 5 of 44... -
Page 6: General
In the event of damage, immediately contact your nearest KSB service centre to maintain the right to claim under warranty. Observe the noise characteristics, indicated as surface sound pressure level. - Page 7 1 General Symbol Description Cross-references ⇨ Step-by-step instructions Note Recommendations and important information on how to handle the product Vitastage 7 of 44...
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Page 8: Safety
▪ The pump (set) must only be operated within the operating limits described in the other applicable documents. (ð Section 1.4, Page 6) ▪ Only operate pumps/pump sets which are in perfect technical condition. ▪ Do not operate the pump (set) in partially assembled condition. Vitastage 8 of 44... -
Page 9: Personnel Qualification And Training
In addition to the safety information contained in this manual and the intended use, the following safety regulations shall be complied with: ▪ Accident prevention, health regulations and safety regulations ▪ Explosion protection regulations ▪ Safety regulations for handling hazardous substances ▪ Applicable standards, directives and laws Vitastage 9 of 44... -
Page 10: Safety Information For The Operator/User
Never operate the pump (set) outside the limits stated in the data sheet and in this manual. The warranty relating to the operating reliability and safety of the supplied pump (set) is only valid if the equipment is used in accordance with its intended use. (ð Section 2.3, Page 8) Vitastage 10 of 44... -
Page 11: Transport/Temporary Storage/Disposal
1. On transfer of goods, check each packaging unit for damage. 2. In the event of in-transit damage, assess the exact damage, document it and notify KSB or the supplying dealer and the insurer about the damage in writing immediately. -
Page 12: Return To Supplier
3. Always complete and enclose a certificate of decontamination when returning the product. (ð Section 11, Page 41) Indicate any safety measures and decontamination measures taken. NOTE If required, a blank certificate of decontamination can be downloaded from the following web site: www.ksb.com/certificate_of_decontamination Vitastage 12 of 44... -
Page 13: Disposal
Collect greases and other lubricants during dismantling. 2. Separate and sort the pump materials, e.g. by: - Metals - Plastics - Electronic waste - Greases and other lubricants 3. Dispose of materials in accordance with local regulations or in another controlled manner. Vitastage 13 of 44... -
Page 14: Description Of The Pump (Set)
If certified seal types or materials are used, make sure that any replacement seals used also meet the certification requirements. 4.2 Designation Example: Vitastage 10/3/75 2 B T Table 6: Designation key Code Description... -
Page 15: Name Plate
Number of poles Installation type Seal design 4.3 Name plate KSB SE & Co. KGaA Johann-Klein-Straße 9 67227 Frankenthal Deutschland VITASTAGE 10/3/75 2 B T Jahr E-Nr 2010 2900 1/min 15 m 90 m Fig. 1: Vitastage name plate (example) Type series, size and version KSB order number Manufacturer's No. -
Page 16: Configuration And Function
4 Description of the Pump (Set) 4.5 Configuration and function Fig. 2: Sectional drawing of Vitastage Suction nozzle First impeller Stage casing Diffuser Last impeller Discharge casing Motor Shaft seal Discharge nozzle Pump foot Design The pump is installed in either a horizontal or a vertical position. It is designed with an axial fluid inlet and a radial fluid outlet. -
Page 17: Scope Of Supply
Depending on the model, the following items are included in the scope of supply: ▪ Pump ▪ Electric motor ▪ Installation parts 4.8 Dimensions and weights For dimensions and weights please refer to the general arrangement drawing/outline drawing of the pump/pump set. Vitastage 17 of 44... -
Page 18: Installation At Site
Incorrect earthing during welding work at the piping Destruction of rolling element bearings (pitting effect)! ▷ Never earth the electric welding equipment on the pump or baseplate. ▷ Prevent current flowing through the rolling element bearings. Vitastage 18 of 44... - Page 19 Use a filter with laid-in wire mesh (mesh width 0.5 mm, wire diameter 0.25 mm) of corrosion-resistant material. Use a filter with a filter area three times the cross-section of the piping. Conical filters have proved suitable. 5. Connect the pump nozzles to the piping. Vitastage 19 of 44...
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Page 20: Permissible Forces And Moments At The Pump Nozzles
Operation on a frequency inverter produces interference emissions whose level varies compatibility depending on the inverter used (type, interference suppression, make). To prevent the drive system, consisting of a submersible motor and a frequency inverter, from Vitastage 20 of 44... -
Page 21: Electrical Connection
No modifications are required on the power/control cable of the submersible motor pump. Suitable analysing devices must be selected. To monitor the leakage sensor inside the motor using a special relay available from KSB is recommended. 5.6 Electrical connection DANGER... -
Page 22: Earthing
The motor's direction of rotation must match the arrow indicating the direction of rotation on the pump. 3. If the motor runs in the wrong direction of rotation, check the electrical connection of the motor and the control system, if applicable. Vitastage 22 of 44... -
Page 23: Commissioning/Start-Up/Shutdown
Hot fluids escaping! ▷ Never operate the pump with the shut-off elements in the suction line and/or discharge line closed. ▷ Only start up the pump set against a slightly or completely open discharge-side shut-off element. Vitastage 23 of 44... -
Page 24: Checking The Shaft Seal
6.1.4 Checking the shaft seal Mechanical seal The mechanical seal only leaks slightly or invisibly (as vapour) during operation. Mechanical seals are maintenance-free. Vitastage 24 of 44... -
Page 25: Shutdown
6.2.1 Ambient temperature CAUTION Operation outside the permissible ambient temperature Damage to the pump (set)! ▷ Observe the specified limits for permissible ambient temperatures. Observe the following parameters and values during operation: Vitastage 25 of 44... -
Page 26: Frequency Of Starts
10 to 15 Table 11: Agent for cleaning step 5 "Flushing" Cleaning agent Concentration Temperature [°C] Sodium hydroxide (soda lye) 1 to 3 +70 to +90 Phosphoric acid Lye, alkaline Nitric acid 1 to 2.5 Citric acid 0.5 to 3 Vitastage 26 of 44... -
Page 27: Steaming In Place (Sip)
× × × Table 14: Key Symbol Description Unit Specific heat capacity J/kg K Gravitational constant m/s² Pump discharge head Fluid temperature °C Temperature at the casing surface °C Best efficiency point Vitastage 27 of 44... -
Page 28: Shutdown/Storage/Preservation
It is advisable to then close the pump nozzles (e.g. with plastic caps). 3. Oil or grease all exposed machined parts and surfaces of the pump (with silicone-free oil and grease, food-approved if required) to protect them against corrosion. Observe the additional instructions on preservation. (ð Section 3.3, Page 11) Vitastage 28 of 44... -
Page 29: Returning To Service
Risk of injury from moving parts or escaping fluid! ▷ As soon as the work is completed, re-install and re-activate any safety-relevant devices and protective devices. NOTE If the pump has been out of service for more than one year, replace all elastomer seals. Vitastage 29 of 44... -
Page 30: Servicing/Maintenance
▷ During assembly/dismantling, secure the pump (set)/pump parts to prevent tilting or tipping over. A regular maintenance schedule will help avoid expensive repairs and contribute to trouble-free, reliable operation of the pump, pump set and pump parts with a minimum of servicing/maintenance expenditure and work. Vitastage 30 of 44... -
Page 31: Servicing/Inspection
7 Servicing/Maintenance NOTE All maintenance work, service work and installation work can be carried out by KSB Service or authorised workshops. For contact details please refer to the enclosed "Addresses" booklet or visit "www.ksb.com/contact" on the Internet. Never use force when dismantling and reassembling the pump set. -
Page 32: Drainage/Cleaning
▷ Use suitable transport devices, lifting equipment and lifting tackle to move heavy assemblies or components. Always observe the safety instructions and information. For any work on the motor, observe the instructions of the relevant motor manufacturer. Vitastage 32 of 44... -
Page 33: Preparing The Pump Set
For dismantling and reassembly observe the exploded views and the general assembly drawing. NOTE All maintenance work, service work and installation work can be carried out by KSB Service or authorised workshops. For contact details please refer to the enclosed "Addresses" booklet or visit "www.ksb.com/contact" on the Internet. -
Page 34: Reassembling The Pump Set
2. Pull splash guard (27) onto motor shaft (50). 3. Carefully pull pump casing (1) onto motor shaft (50). Bolt the pump casing to motor (55) using bolts (40) and washers (42). (For versions with motor shroud also fasten adapter (43).) Vitastage 34 of 44... -
Page 35: Spare Parts Stock
Table 15: Quantity of spare parts for recommended spare parts stock Part No. Description Number of pumps (including stand-by pumps) 6 and 7 8 and 9 10 and more Mechanical seal O-ring, casing 150% (set per pump stage) Vitastage 35 of 44... -
Page 36: Trouble-Shooting
If problems occur that are not described in the following table, consultation with the KSB customer service is required. A Pump is running, but does not deliver B Insufficient flow rate... - Page 37 Check anchoring of pump or pump set. system Support and fasten piping sufficiently, use expansion joints if required. ✘ Speed too high Reduce speed. ✘ ✘ Motor is running on two phases only. Replace the defective fuse. ✘ Check electrical connections. Vitastage 37 of 44...
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Page 38: Related Documents
9 Related Documents 9 Related Documents 9.1 General assembly drawing with list of components, Vitastage 05/1 - 05/8 - horizontal installation 161 905 474 108 230.1 101 901.1 554.2 554.1 940.1 920.2 920.1 230.2 Fig. 4: General assembly drawing, Vitastage 05/1 - 05/8 Table 17: List of components... -
Page 39: General Assembly Drawing With List Of Components, Vitastage 05/1 - 05/8 - Vertical Installation
9 Related Documents 9.2 General assembly drawing with list of components, Vitastage 05/1 - 05/8 - vertical installation 554.2 230.1 901.1 940.1 230.2 940.2 920.1 554.1 920.2 Fig. 5: General assembly drawing, Vitastage 05/1 - 05/8 Table 18: List of components Part No. Description Part No. -
Page 40: Eu Declaration Of Conformity
10 EU Declaration of Conformity 10 EU Declaration of Conformity KSB SE & Co. KGaA Manufacturer: Johann-Klein-Straße 9 67227 Frankenthal (Germany) The manufacturer herewith declares that the product: Vitacast, Vitacast-Bloc, Vitaprime, Vitastage KSB order number: ....................▪ is in conformity with the provisions of the following Directives as amended from time to time: –... -
Page 41: Certificate Of Decontamination
We confirm that the above data and information are correct and complete and that dispatch is effected in accordance with the relevant legal provisions....................................Place, date and signature Address Company stamp Required fields Vitastage 41 of 44... -
Page 42: Index
Ordering spare parts 35 Filters 19 Start-up 24 Fluid handled Storage 12, 29 Density 28 Frequency of starts 26 Transport 11 Impeller type 15 Installation 15 Warnings 8 Installation at site 18 Intended use 8 Interference immunity 21 Key to safety symbols/markings 8 Maintenance 31 Mechanical seal 24 Misuse 9 Name plate 15 Noise characteristics 16 Vitastage 42 of 44... - Page 44 KSB SE & Co. KGaA Johann-Klein-Straße 9 • 67227 Frankenthal (Germany) Tel. +49 6233 86-0 www.ksb.com...
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