Table of Contents
Related Manuals for MYERS Illuminator System CM Series
Summary of Contents for MYERS Illuminator System CM Series
- Page 1 Illuminator System ™ Series CM .5 kW – 2.0 kW Installation Guide 44 South Commerce Way, Bethlehem, PA 18017 1-800-526-5088 • (610) 868-3500 • Fax: (610) 868-8686 Service: (610) 868-5400 www.myerseps.com 113903G –System Installation Manual...
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Page 2: Important Safeguards
This unit contains LETHAL VOLTAGES. All repairs and service should be performed by AUTHORIZED SERVICE PERSONNEL ONLY! There are NO USER SERVICEABLE PARTS inside this unit. IMPORTANT SAFEGUARDS When using electrical equipment, you should always follow basic safety precautions, including the following: READ AND FOLLOW ALL SAFETY INSTRUCTIONS. - Page 3 C A U T I O N READ ENTIRE MANUAL AND REVIEW ALL DOCUMENTATION BEFORE ATTEMPTING SYSTEM INSTALLATION! FOR SERVICE OR INSTALLATION INFORMATION: TELEPHONE: (610) 868-5400 (24 HR. HOTLINE) FAX: (610) 954-8227 FOR YOUR PROTECTION..PLEASE COMPLETE AND RETURN WARRANTY REGISTRATION CARD IMMEDIATELY. 113903G -System Installation Manual...
- Page 4 C H A P T E R 1 AFETY ARNINGS Read the following precautions before you install the Illuminator Series C-M. IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS. This manual contains important instructions that you should follow during installation and maintenance of the system and batteries. Please read all instructions before operating the equipment and save this manual for future reference.
- Page 5 C H A P T E R 2 NTRODUCTION Please read this manual thoroughly before operating your safety system. Keep this manual and the system User’s Guide. WARNING Only qualified service personnel (such as a licensed electrician) should perform the system and battery installation and initial startup.
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Page 6: Installing The Unit
C H A P T E R 3 EFORE NSTALLING THE Installation Dimensions INVERTER MODULE DIMENSIONS – 10” X 10” X 26” INVERTER MODULE WITH BATTERY MODULE DIMENSIONS UNIT SIZE WIDTH HEIGHT DEPTH 26” 20” 10” 1000 26” 30” 10” 1500 26”... - Page 7 Location Guidelines Keep the following guidelines in mind when choosing the location for your system and batteries: Verify that the environment meets the requirements in “Storage and Operating Environment” on • page 7. The environment can affect the reliability and performance of both the unit and the batteries.
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Page 8: Storage And Operating Environment
Storage and Operating Environment Make sure you store and install the system in a clean, cool, dry place with normal ventilation for human habitation and level floors. Storage Temperature Store the batteries at -18 to 40°C (0 to 104°F). Batteries have a longer shelf life if they are stored below 25°C (77°F). -
Page 9: Installation
C H A P T E R 4 NSTALLATION VERVIEW Figure 4.1 shows a typical vertical installation of the system. This drawing depicts a 2000W inverter with battery cabinets. The Illuminator Series C-M is a modular system capable of single-phase power outputs up to 2,000 Watts depending on the number of battery cabinets. -
Page 10: Inverter Module And Battery Module Assembly
Inverter Module and Battery Module Assembly Refer to Chapter 8 for Optional Wall Mounting directions. 5 x 8-32 screws located on the front and top of the module easily remove the Inverter Module cover and 5 x 8-32 screws located on the front of the Battery Module’s easily remove each cover. - Page 11 TERMINAL BLOCK/CIRCUIT BREAKER STANDARD CONFIGURATION Series C-M Inverter Module Fuse Block Input Circuit Breaker CB2 Output Circuit Breaker CB3 Battery Circuit Breaker Input AC Line, Neutral and Earth Ground. Output AC Line, Neutral and Earth Ground. Battery Positive 4 Places Battery Negative 4 places...
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Page 12: Ac Input & Ac Output Installation
C H A P T E R 5 AC I & AC O NPUT UTPUT NSTALLATION WARNING Only qualified service personnel (such as a licensed electrician) should perform the AC installation. Risk of electrical shock. Read the following cautions before you continue. CAUTION •... - Page 13 Does the input voltage available for the system at the AC service panel match the • input voltage shown on the unit’s ID label? Service Panel Voltage = ____________ Input Voltage __Yes /__No Does the output voltage on the ID label match the voltage your loads (protected •...
- Page 14 CAUTION To prevent electrical shock or damage to your equipment, the Keyed Installation Switch (S1), the Main AC Input Circuit Breaker (CB2), and the circuit breaker at the input service panel should all be turned off. The DC Battery Fuse(s) should be removed and the Battery Circuit Breaker should be turned off.
- Page 15 AC INPUT AND OUTPUT CONNECTION Series C-M Inverter Module AC LINE INPUT (Black) AC NEUTRAL INPUT (White) EARTH GROUND (Green/Yellow) AC LINE OUTPUT (Black) AC NEUTRAL OUTPUT (White) EARTH GROUND (Green/Yellow) Connect the AC Input and Output to the AC Terminal Blocks Labeled AC Input and AC Output.
- Page 16 C H A P T E R 6 DC W NSTALLING ATTERIES AND IRING WARNING Only qualified service personnel (such as a licensed electrician) should perform the battery and DC wiring installation. Risk of electrical shock. This section explains how to install system batteries, fuses, and cables. An electrician who is familiar with battery installations and applicable building and electrical codes should install the batteries.
- Page 17 A qualified electrician familiar with battery systems and required precautions must install and service the batteries. Any battery used with this unit shall comply with the applicable requirements for batteries in the standard for emergency lighting and power equipment, UL 924 (Canada’s National Building Code). Cabinets are design to be used with, and batteries must be replaced with, manufacturer battery number BAT-CG12015 or a manufacturer approved equivalent (see the battery wiring diagram that came with the battery cables).
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Page 18: Battery Cable Sizing
Before Installing the Batteries Location Before you start installing the batteries, you must install the Inverter Module and any Battery Modules in their permanent location. If you have not already done this, see “Location Guidelines” on page 6 to choose a location. CAUTION To prevent damage to your equipment, do not move the system or separate battery cabinets after the batteries are installed. -
Page 19: Installing And Connecting The Batteries
Installing and Connecting the Batteries Battery Wiring Diagram You should have received a battery-wiring diagram with your system. This battery-wiring diagram shows how you should install the batteries, make terminal, and fuse connections. Use the diagram as you follow the steps below. All systems are based on 48 VDC. - Page 20 There are now 4 batteries connected in series between the red and yellow wire. The red and yellow wires are connected into the Battery Module’s terminal blocks. Measure with a voltmeter between the yellow terminal block (battery -) and the fuse block where the red wire comes into it.
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Page 21: User Install
BATTERY MODULE CONNECTION Install 4 batteries wired in series to produce 48 VDC nominal. The Positive + wire (Red) and the Negative - (Yellow) are provided pre-installed into the Terminal Blocks. Connect the three jumpers and the positive and negative leads to the batteries as shown. - Page 22 Electronics Module to Battery Module Connections NOTE If you are using conduit, you must supply the correct length, gauge, and type of battery cables. Refer to the battery-wiring diagram to identify the battery cables you use to connect the unit to the battery cabinet(s).
- Page 23 Positive Wire(s) Included in the battery cable kit is a red wire that will connect the positive conductor from the battery module to the inverter module. 1. Run the wire between the battery module and the inverter module to get the approximate length required. Once the length is established, cut and strip the wire.
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Page 24: Replacing The Batteries
Replacing the Batteries CAUTION A battery can present a risk of electrical shock and high short circuit current. A qualified electrician familiar with battery systems should service the batteries. Review all the safety instructions at the beginning of this chapter before you replace any batteries. -
Page 25: Starting The Unit
CHAPTER 7 ETTING THE UTOMATIC YSTEM ARAMETERS Several parameters in the system software determine when and how your system conducts the automatic monthly and annual tests. Refer to “Program Functions” in the “Front Panel Display” chapter of the system user’s Guide for a description of each test. Starting the Unit Before you can set the parameters, you must start the system. -
Page 26: Front Panel Display
RONT ANEL ISPLAY The Front Panel Display consists of a 2 x 20 alpha numeric LCD display with LED back lighting, 5 status LED indicators and a 4 x 4 keypad for user interface. Control Panel Keypads Table 7.1 Keypad Functions Key Name Description Meter (Blue) -
Page 27: Program Functions
Program Functions All program functions are password protected. The password for user level is 1234. When the PROGRAM Keypad is pressed, the display will prompt the user for the password. After the password is entered (1234 + ENTER key), the user can change the Date, Time, Month Test Date, Month Test Time, Yearly Test Date and Yearly Test Time, Load Reduction Fault, Low VAC Alarm, High VAC Alarm, Ambient Temp Alarm and Near Low Battery settings. - Page 28 If you would like to change the setting of any of the above parameters, (see table 7.3) follow these steps: (i.e. setting the Time). See Figure 7.3 for Keypad location. 1. Press the PROGRAM keypad, enter the user password (1234), press the ENTER keypad.
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Page 29: Completing The Installation
Completing the Installation Install the cover to the Inverter and Battery Module(s). You have finished installing the system. Now turn on the output circuit breaker(s). Fill out and return the manufacturer warranty card to validate the warranty. Keep the System Installation Guide and the User’s Guide for future reference. Notes: 113903G -System Installation Manual... -
Page 30: Directions For Wall Mounting Using Strut Channel
CHAPTER 8 IRECTIONS FOR OUNTING USING TRUT HANNEL SYSTEMS WITH ONE BATTERY CABINET Refer to Figure 8.1. Battery Cabinet mounting requires (4) Spring Clamp-nuts, (4) ¼-20 Bolts and (4) ¼- • 20 Flat Washers. Electronics Cabinet mounting requires (2) Spring Clamp-nuts, (2) ¼-20 Bolts and (2) •... - Page 31 Figure 8.1 113903G -System Installation Manual...
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Page 32: Systems With Two Battery Cabinets
IRECTIONS FOR OUNTING USING TRUT HANNEL SYSTEMS WITH TWO BATTERY CABINETS Refer to Figure 8.2. • Two Battery Cabinet mounting requires (8) Spring Clamp-nuts, (8) ¼-20 Bolts and (8) ¼-20 Flat Washers. Electronics Cabinet mounting requires (2) Spring Clamp-nuts, (2) ¼-20 Bolts and (2) •... - Page 33 Figure 8.2 113903G -System Installation Manual...
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Page 34: Systems With Three Battery Cabinets
IRECTIONS FOR OUNTING USING TRUT HANNEL SYSTEMS WITH THREE BATTERY CABINETS Refer to Figure 8.3. • Three Battery Cabinet mounting requires (12) Spring Clamp-nuts, (12) ¼-20 Bolts and (12) ¼-20 Flat Washers. Electronics Cabinet mounting requires (2) Spring Clamp-nuts, (2) ¼-20 Bolts and (2) •... - Page 35 Figure 8.3 113903G -System Installation Manual...
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Page 36: Systems With Four Battery Cabinets
IRECTIONS FOR OUNTING USING TRUT HANNEL SYSTEMS WITH FOUR BATTERY CABINETS Refer to Figure 8.4. • Four Battery Cabinet mounting requires (16) Spring Clamp-nuts, (16) ¼-20 Bolts and (16) ¼-20 Flat Washers. Electronics Cabinet mounting requires (2) Spring Clamp-nuts, (2) ¼-20 Bolts and (2) •... - Page 37 19) Place Electronics Cabinet on top of Battery Cabinet #4. Line up the two holes on the back of the Electronics Cabinet with the top two spring clamp-nuts. Secure the Electronics Cabinet to the spring clamp-nuts using (2) ¼-20 bolts and (2) flat washers.
- Page 38 Figure 8.4 113903G -System Installation Manual...
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