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® SENTINEL (Diesel) Service Manual Machine Serial Number Range (S/N 011000- Tennant True ® Parts North America / International 9018524 For the latest Parts Manuals and other Rev. 00 (05-2019) language Operator Manuals, visit: *9018524* www.tennantco.com/manuals...
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Always remember to recycle. INTENDED USE The Sentinel is an industrial rider machine designed to sweep hard surfaces (concrete, asphalt, stone, synthetic, etc). Typical applications include industrial warehouses, manufacturing facilities, distribution facilities, stadiums, arenas, convention centers, parking facilities, transportation terminals, and construction sites. Do not use this machine on soil, grass, artifi...
Replacing The Main Brush .......53 Vario Sweeping Brush (Option) ....33 Checking And Adjusting The Main Conveyor Bearings ........33 Brush Pattern ........55 Conveyor Chain ........34 Side Brush ..........55 Differential ..........34 Replacing The Side Brush .......55 Main Brush Support Rods ......34 Sentinel 9018524 (05-2019)
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Main Brush And Conveyor Systems .....83 Chart .............147 Hopper System ..........84 Component Locator ........148 Vacuum Fan And Filter Shaker Systems..85 Component Locations Tables ......151 Hopper Full Sensing System ......86 Hopper Door And Vacuum Wand Door Sensing Systems ........87 Sentinel 9018524 (05-2019)
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Propel System (Page 1) ......211 Hydraulic Symbols Key .......175 Propel System (Page 2) ......212 Solenoid Valve Details ........176 Operational Matrix ........213 Sentinel Conveyor And Main Brush Vacuum Fan Motor .........213 Forward ..........177 Filter Shaker Motor .........213 Sentinel Conveyor And Main Brush Hopper System ........213...
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Installing The Service Brake Assembly ...........257 Installing The Service Brake Seal Kit ..262 Removing The Parking Brake Assembly ...........266 Hopper ...........272 Replacing The Vacuum Fan Hydraulic Motor(s) ......272 Lights/Cameras/Alarms/Sensors ....274 Replacing The Light(s)/Camera(s)/ Alarm(s)/Thermo Sentry ....274 Air Conditioner System .......276 Sentinel 9018524 (05-2019)
- With pads or accessories not supplied or WARNING: Hopper door pinch point. approved by Tennant. The use of other pads Stay clear of hopper door. may impair safety. - Without fi lters in place or with clogged fi lters.
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- Do not modify the machine from its original - Move machine with care when hopper is design. raised. - Use Tennant supplied or approved - Make sure adequate clearance is available replacement parts. before raising hopper. - Wear personal protective equipment as...
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WARNING LABEL - Side brush WARNING LABEL - Raised can move. Do not step on side cab may fall. Engage cab brush. support bar. Located on front Located above side brush(es). Located below cab on frame. of machine. Sentinel 9018524 (05-2019)
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fi ll clear of hopper lift arms. spout. Located on both sides of support bar, on rear center of hopper lift, and on both sides Located on side of hopper of hopper lift (High Dump). lift (High Dump). Sentinel 9018524 (05-2019)
E. Dust Filter F. Vacuum Fans G. Hopper Door H. Vacuum Wand (Option) I. Hopper Lift J. Main Brush K. Side Brush(es) L. Water Tank (right side) M. Fuel Tank (right side) N. Vario Sweeping Brush (Option) Sentinel 9018524 (05-2019)
U. Engine RPM command indicator J. Fuel level indicator V. Speedometer/button (MPH/KPH) K. DEF (Diesel Exhaust Fluid) tank level W. Tachometer (RPM) indicator (Tier 4F Emissions Engine) L. Engine pre-heat indicator M. High exhaust system temperature Indicator (Tier 4F Emissions Engine) Sentinel 9018524 (05-2019)
W. Right side brush wet dust control knob K. Filter shaker button (Option) L. Conveyor reverse button X. Air circulation vents M. Hopper lift button (High Dump Model) N. Hopper tilt back button O. Hopper door open button Sentinel 9018524 (05-2019)
F. Windshield wiper and washer switch G. Ignition switch H. Directional switch I. Parking brake switch J. Parking lights, headlights, bright headlights, signal, and horn switch K. Steering wheel tilt lever L. Service brake pedal M. Propel pedal Sentinel 9018524 (05-2019)
C. Hazard light switch D. Side brush spot light(s) switch E. Rear night sweeping light switch (Option) F. Front night sweeping light switch (Option) G. High pressure washer switch (Option) H. Radio/compact disc player (Option) - Not Shown Sentinel 9018524 (05-2019)
Vario Sweeping Brush Arm Heater/Air Conditioner Fan Swing Right Vario Sweeping Brush Up−Down Air Conditioner Vario Sweeping Brush Rotation Flow Rate Vario Sweeping Brush Left Water Horn Valve Knob Vario Sweeping Brush Right Vacuum Fan Water Valve Knob Sentinel 9018524 (05-2019)
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Right Side Brush (Wet Dust Diesel Fuel Only Control) Hazard Light Signal/4−Way Warning Lights Rear Night Sweeping Light Side Brush Spot Light High Pressure Washer Front Night Sweeping Light Hopper Tilt Back Hopper Tilt Forward Hopper Lift Hopper Lower Forward/Reverse Sentinel 9018524 (05-2019)
WARNING: Raised cab may fall. Engage cab support bar. 7. Keep the chain from the overhead hoist attached for added support. 8. To lower the cab, disengage the cab support and use the hoist to lower the cab. Sentinel 9018524 (05-2019)
6. Use the cab jack handle to tighten the cab jack valve. Twist the handle clockwise to tighten the 3. Pinch the windshield wiper hose with a small valve. cable tie or clamp. Sentinel 9018524 (05-2019)
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10. Reinstall the hardware to secure the cab, remove the cable tie/clamp from the windshield wiper fl uid hose, and reinstall both door springs onto the back of the cab. Sentinel 9018524 (05-2019)
Spring activated dry multi−disc on front axle TIRES Location Type Size Ply Rating Pressure Front and Rear (4) Bias Ply Pneumatic 7 x 12 in 930−1000 kPa (135−145 psi) Front and Rear (4) Radial Pneumatic 7 x 12 in 930−1000 kPa (135−145 psi) Sentinel 9018524 (05-2019)
GENERAL INFORMATION MACHINE DIMENSIONS 1510 mm 2970 mm (117 in) (59.5 in) 4445 mm (175 in) 5230 mm (206 in) 5460 mm (215 in) 356839 Sentinel 9018524 (05-2019)
T = Trained Personnel. Interval Person Key Description Procedure Lubricant/ No. of Resp. Fluid Service Points Daily Engine Check oil level Check water separator for water, drain Check cooling fan for damage Check crankcase breather tube for blockages and damage Sentinel 9018524 (05-2019)
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(**) after the fi rst 250 hours of operation. LUBRICANT/FLUID Universal tractor fl uid (Mobilfl uid 424) (TENNANT part no. 767766) Engine oil, API diesel classifi cation 5W-40, CK-4, full synthetic Blue DEF fl uid or equivalent API registered fl uid, per ISO 22241-1 HYDO TennantTrue premium hydraulic fl...
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Differential Check oil level Hours Service brakes Check fl uid level Engine Check alternator/fan belt Hours tensioner for damage Hydraulic Replace reservoir fi ller cap Hours Hydraulic Check hoses for wear and damage Sentinel 9018524 (05-2019)
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(**) after the fi rst 250 hours of operation. LUBRICANT/FLUID Universal tractor fl uid (Mobilfl uid 424) (TENNANT part no. 767766) Engine oil, API diesel classifi cation 5W-40, CK-4, full synthetic True-Blue DEF fl uid or equivalent API registered fl uid, per ISO 22241-1 HYDO TennantTrue premium hydraulic fl...
351933 351932 WARNING: Raised hopper may fall. Engage hopper support pin. AXLE LEAF SPRINGS The axle leaf springs (C) have twelve grease fi ttings. Lubricate the axle leaf springs after every 200 hours of operation. Sentinel 9018524 (05-2019)
fi ttings. Lubricate the wheel pivot points after every 200 hours of operation. SIDE BRUSH PIVOT Each side brush pivot (F) has a grease fi tting. Lubricate the side brush pivot(s) after every 200 hours of operation. Sentinel 9018524 (05-2019)
DIFFERENTIAL Check the lubricant level in the differential (J) after every 400 hours of operation by removing the fi ller plug. Change the differential lubricant after every 1600 hours of operation. Use SAE 90 weight gear lubricant. Sentinel 9018524 (05-2019)
fi ller cap gasket before installing the cap onto the reservoir. Replace the hydraulic fl uid fi lter element after every 1200 hours of operation, or when the hydraulic fi lter gauge reads outside of the green area. Sentinel 9018524 (05-2019)
3. Allow the oil to drain from the fi lter into the tank (Allow to drain for approximately 5 minutes). 4. Lift the fi lter and internal bowl out of the reservoir and place into an oil pan. Remove the top part of the fi lter element. Sentinel 9018524 (05-2019)
1057708 121.0 L (32 gal) If using a locally-available hydraulic fl uid, be sure the specifi cations match Tennant hydraulic fl uid specifi cations. Substitute fl uids can cause premature failure of hydraulic components. ATTENTION! Hydraulic components depend on 00002 system hydraulic fl...
6. Disconnect the hydraulic hose from the top fi tting of the right lift cylinder and drain the hydraulic fl uid into a pan to purge air from the hose. 7. Reconnect the hose to the right lift cylinder. Sentinel 9018524 (05-2019)
Diesel (LSD) or Biodiesel up to 20% (B20) fuel Only. DO NOT add aftermarket additives to the fuel in this machine. Engine damage due to use of other fuels and aftermarket additives may not be covered under the machine warranty. Sentinel 9018524 (05-2019)
Check the radiator coolant level in the radiator site cleaning compound. Add one pint of conditioner glass daily. The coolant level must be visible in the (TENNANT part no. 770172) to each coolant radiator site glass. Use distilled water mixed with change.
Clean the air fi lter element after every 250 hours of operation. Replace the air fi lter element when the air fi lter indicator shows restriction in the air intake system or the fi lter element is damaged. Refer to AIR FILTER INDICATOR. Sentinel 9018524 (05-2019)
FOR SAFETY: Keep fl ames and sparks away from fuel system service area. Keep area well ventilated. Start the engine and run the machine at idle RPM. Observe the air fi lter indicator to ensure no air restriction is shown on the indicator. Sentinel 9018524 (05-2019)
3. Twist and remove the DEF tank cap from the ENGINE). DEF tank. 00000 12:35 PM 00000 1750 4. Fill the DEF tank with DEF. Do Not overfi ll the DEF tank. 5. Reinstall DEF tank cap/retainer pin onto the DEF tank. Sentinel 9018524 (05-2019)
4000 hours of operation. Remove the DEF dosing unit cap and DEF fi lter equalizing element from the DEF dosing unit to access the DEF dosing fi lter. Remove the DEF dosing fi lter from the DEF dosing unit. Sentinel 9018524 (05-2019)
Check and adjust the alternator/fan belt tension every 100 hours of operation. Check the alternator/fan belt tensioner for damage after every 500 hours of operation. FOR SAFETY: When servicing machine, avoid moving parts. Do not wear loose jackets, shirts, or sleeves. Sentinel 9018524 (05-2019)
Fan Medium FU29 Open 12 VDC, 40 A Fan High FU30 Open 12 VDC, 40 A Hopper Moving FU31 Night Lights 12 VDC, 40 A Seat Switch FU32 Side Brush/Beacon Lights 12 VDC, 40 A Accessory #2 Sentinel 9018524 (05-2019)
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NOTE: When the battery is disconnected, the Check and clean the cab fi lters after every 50 parking brake will automatically engage. hours of operation. Clean cab fi lters with soap and water. Replace damaged or worn fi lters. Sentinel 9018524 (05-2019)
fi ns when cleaning. Clean thoroughly windshield washer fl uid. to prevent the fi ns from becoming encrusted with dust. Check the condenser tubes for wear and damage after every 250 hours of operation. Replace damaged tubes. Sentinel 9018524 (05-2019)
Clean the water fi lter every 200 hours of operation. Remove the water fi lter and fl ush it with clean Ensure the chain is touching the fl oor at all times. water. Sentinel 9018524 (05-2019)
7. Use a garden hose or broom to clean the 9. Stretch the fi lter over the edges of the shaker hopper fi lter from the inside the hopper. frame. Pull the drawstring tight. 8. Turn on the machine. Sentinel 9018524 (05-2019)
See WARNINGS, FAULTS, AND INHIBITS. The Thermo-Sentry automatically reset when the air temperature in the hopper falls below 60° ± 3° C (140° ± 5° F). Sentinel 9018524 (05-2019)
As the conveyor chain wears, the locking ratchet mechanism moves up the pins mounted on the slide rails on both sides of the machine. Clean the ratchet mechanisms daily. Check the ratchet tips and pins for damage and wear daily. Sentinel 9018524 (05-2019)
FOR SAFETY: Before leaving or servicing machine, stop on level surface, set parking brake, turn off machine and remove key. 4. Unhook the t-handles from the right side main brush access door and remove the right side main brush access door. Sentinel 9018524 (05-2019)
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17. Reinstall the skid plates to the idler plate. 18. Reinstall the right side main brush access door onto the machine. 19. Check and adjust the main brush pattern. See CHECKING AND ADJUSTING THE MAIN BRUSH PATTERN. Sentinel 9018524 (05-2019)
WARNING: Side brush can move. Do not step on side brush. 5. Install the new side brush to the drive hub with the hardware removed earlier. 6. Check the side brush linkage for wear and loose hardware. Sentinel 9018524 (05-2019)
Check the skirts for wear or damage daily. Check the skirts for wear or damage daily. Replace the skirts when they no longer touch the ground. NOTE: Tire pressure and amount of debris in the hopper will affect skirt clearances. Sentinel 9018524 (05-2019)
The cab doors have seals are located along the frame. door edges. Check the seals for wear or damage every 100 Check the seals for wear or damage every 100 hours of operation. hours of operation. Sentinel 9018524 (05-2019)
The drain ports are located on the bottom of the wheel hubs. Check the fl uid level after every 400 hours of operation. Change the fl uid after every 1600 hours of operation. Sentinel 9018524 (05-2019)
5. Place the red valve handle on the steering valve located on the front axle. 6. Turn the handle 90° counterclockwise to open the steering valve. 7. Release the parking brake switch. Sentinel 9018524 (05-2019)
FOR SAFETY: When loading machine onto truck or trailer, use winch. Do not drive the machine onto the truck or trailer unless the loading surface is horizontal AND is 380 mm (15 in) or less from the ground. Sentinel 9018524 (05-2019)
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6. Set the parking brake switch and block the machine tires. Tie down the machine to the truck or trailer before transporting. The front tie-down locations are on the inside channels of the main frame. Sentinel 9018524 (05-2019)
FOR SAFETY: When servicing machine, block machine tires before jacking machine up. Use a hoist or jack that will support the weight of the machine. Jack machine up at designated locations only. Support machine with jack stands. Sentinel 9018524 (05-2019)
9. Remove the water fi lter cap, located next to the water pump, and empty the water fi lter cap. 10. Leave the valves open if the machine is to be stored/not used for an extended period. Sentinel 9018524 (05-2019)
Press the close button (X) located in the upper right corner of the alert window to close the window. Press the alert indicator/button to reopen the alert window after it has been closed. 00000 12:35 PM 00000 Sentinel 9018524 (05-2019)
Key off/key on machine Water pump Water valve(s) are closed or a Ensure water valve(s) are open maintenance issue with dust control water pump Call service Machine repair issue Turn off machine. Call Tennant Service Representative. Sentinel 9018524 (05-2019)
Blocked conveyor Selected function will not operate Clear blockage from conveyor due to debris blocking conveyor Low solution Selected function will not operate Fill solution tank due to low solution (machines with dust control/power wand option only) Sentinel 9018524 (05-2019)
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Selected function will not operate Side brush option unavailable. due to machine not being equipped Button inactive with optional side brush Parking brake switch is set Selected function will not operate Release parking brake switch due to parking brake Sentinel 9018524 (05-2019)
Filter Shaker Circuit 1. Shorted load condition 1. Check wire harness and repair Short 2. Higher current draw than as needed. hardware design limit 0x0177 Filter Shaker Circuit FET 1. Control board problem 1. Replace control board. Short Sentinel 9018524 (05-2019)
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Right Brush Down Short 1. Shorted load condition 1. Check wire harness and repair 2. Higher current draw than as needed. hardware design limit 0x0247 Right Brush Down FET 1. Control board problem 1. Replace control board Short Sentinel 9018524 (05-2019)
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1. Check wire harness and repair Conveyor Forward 2. Higher current draw than as needed. Circuit Short hardware design limit 0x0337 Main Brush and 1. Control board problem 1. Replace control board Conveyor Forward Circuit FET Short Sentinel 9018524 (05-2019)
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Enable Hopper Circuit 1. Shorted load condition 1. Check wire harness and repair Short 2. Higher current draw than as needed hardware design limit 0x0387 Enable Hopper Circuit 1. Control board problem 1. Replace control board FET Short Sentinel 9018524 (05-2019)
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0xff21 CAN Communication 1. Software run time problem 1. Turn off and restart machine Offl ine 2 2. Main wire harness disconnected 2. Check connections/wiring from control board 3. Replace control board 3. Control board not powered Sentinel 9018524 (05-2019)
NOTE: Contact Tennant T.A.C. (Technical Assistance Center) for all other engine fault codes since any codes not listed may require assistance from the engine manufacturer.
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(Technical Assistance Center) if problem persists Engine Oil Rifl e Pressure - Check engine oil level. Add oil Data valid but below normal as needed. Contact Tennant operational range - Most Severe T.A.C. (Technical Assistance Level Center) if problem persists...
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Add DEF as needed Fluid Quality - Data Valid But Below Normal Operating Range - Moderately Severe Level NOTE: Contact Tennant T.A.C. (Technical Assistance Center) for all other engine fault codes since any codes not listed may require assistance from the engine manufacturer.
SV32 Hopper Door Vaccum close button, or hopper lift/ Latch, Open button to lower/forward/back is pushed. Open operate Valve SV17 remains on until hopper Block door closed button is pushed. RV4@2750 psi, OR5@0.063 in hopper control block. Sentinel 9018524 (05-2019)
fl uid fl ow to left Motor and Block Brush / side brush lift cylinder through Down M3 Left SV7. Pilot operated check valve (Option) Cylinder at PC1. SV10 controls left side Return brush Lift Sentinel 9018524 (05-2019)
Vario Brush Tilt Front Edge Down SV26 and SV11 on Vario Brush Tilt Left SV26 and SV23 on Vario Brush Tilt Right SV26 and SV6 on Vario Brush Lift SV26 and SV29 on Vario Brush Lower SV26 and SV24 on Sentinel 9018524 (05-2019)
TROUBLESHOOTING CONNECTOR PIN DESIGNATIONS MACHINE CONTROL BOARD CONNECTOR PIN DESIGNATIONS VARIO BRUSH CONTROL BOARD CONNECTOR PIN DESIGNATIONS NOTE: View shown from wire harness side of the connector Sentinel 9018524 (05-2019)
Valve Block (Top of Frame under Hopper) Blocked Conveyor Pressure Switch (S16) (Mounted on Main Brush / Conveyor Valve Block) Hopper Load Limit Switch (S25) (Frame Rail beside Right Spring Shackle) Hopper & Vacuum Fan Valve Block (Underside of Hopper) Sentinel 9018524 (05-2019)
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Brush / Conveyor Valve Block) Touch & Gauge Panels (In Cab, Front & Center) Low Water Level Switch for Wet Dust Control (S28) (Lower Left Corner of Water Tank) Fuse / Relay Panel (In Cab, Rear of Center Console) Sentinel 9018524 (05-2019)
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Windshield Washer Motor (MTR3) 12-Volt Battery (Back of Cab) (Frame Top, Hopper Door Switch (S24) Beneath Hopper) (Left Rear Hopper Pivot) Fuel Level Sender Hopper Load Limit Switch (SNSR5) (Frame Top, (S25)(Frame Rail Beside Front of Conveyor) Right Spring Shackle) Sentinel 9018524 (05-2019)
Side Brush / Brake Release Frame mount, center, under cab 1237096 Vario Swing / Slide / Rotate Behind front bumper 1237097 Vario Arm Top of Vario arm 1237098 1 / 2 Main Brush / Conveyor Left frame under front of hopper Sentinel 9018524 (05-2019)
TROUBLESHOOTING VARIO BRUSH HYDRAULIC CONTROL GROUP Hydraulic pump gasket Hydraulic gear pump Gear Undercarriage rack Hydraulic gear motor 12 VDC hydraulic solenoid control valve FRONT Sentinel 9018524 (05-2019)
TROUBLESHOOTING SENTINEL CONVEYOR AND MAIN BRUSH FORWARD SV12 2400 PS SV12 SUCTION LINE PRESSURE / FLOW LINE RETURN LINE SV13 Sentinel 9018524 (05-2019)
TROUBLESHOOTING SENTINEL CONVEYOR AND MAIN BRUSH REVERSE 2400 PSI REVERSE SV13 SV12 SUCTION LINE PRESSURE / FLOW LINE RETURN LINE SV13 Sentinel 9018524 (05-2019)
TROUBLESHOOTING RIGHT AND LEFT SIDE BRUSH ROTATE AND LOWER SV10 220 0 P S I 2200 PSI LOWER LOWER SUCTION LINE PRESSURE / FLOW LINE RETURN LINE SV10 Sentinel 9018524 (05-2019)
TROUBLESHOOTING HOPPER TILT BACK (DUMP) SV32 SV18 TILT B ACK SV19 SUCTION LINE PRESSURE / FLOW LINE RETURN LINE SV18 SV19 SV32 Sentinel 9018524 (05-2019)
TROUBLESHOOTING HOPPER LOWER - HIGH DUMP (OPTIONAL) SV32 SV14 LOWER Note: Lowering of hopper is due to gravity (weight of hopper) SUCTION LINE PRESSURE / FLOW LINE RETURN LINE SV14 SV32 Sentinel 9018524 (05-2019)
TROUBLESHOOTING HOPPER DOOR LOCK (LATCH CLOSED) NOTE: SV 32 Energized for SV32 4 seconds when Hopper Door Close button is pressed SV17 LOCK SUCTION LINE PRESSURE / FLOW LINE RETURN LINE SV17 SV32 Sentinel 9018524 (05-2019)
TROUBLESHOOTING HOPPER DOOR UNLOCK (LATCH OPEN) NOTE: SV 32 Energized for SV32 4 seconds when Hopper Door Open button is pressed SV17 UNLOCK SUCTION LINE PRESSURE / FLOW LINE RETURN LINE SV17 SV32 Sentinel 9018524 (05-2019)
TROUBLESHOOTING VARIO BRUSH SWING RIGHT - CLOCKWISE (OPTIONAL) SWING RIGHT (CLOCKWISE) SV15 SUCTION LINE PRESSURE / FLOW LINE SV26 RETURN LINE SV25 SV26 SV15 Sentinel 9018524 (05-2019)
TROUBLESHOOTING VARIO BRUSH SWING LEFT - COUNTERCLOCKWISE (OPTIONAL) SV25 SWING LEFT (COUNTER-CLOCKWISE) SUCTION LINE PRESSURE / FLOW LINE SV26 RETURN LINE SV25 SV26 SV15 Sentinel 9018524 (05-2019)
TROUBLESHOOTING VARIO BRUSH SLIDE RIGHT (OPTIONAL) SV21 SLIDE RIGHT SUCTION LINE PRESSURE / FLOW LINE SV26 RETURN LINE SV21 SV26 SV20 Sentinel 9018524 (05-2019)
TROUBLESHOOTING VARIO BRUSH SLIDE LEFT (OPTIONAL) SLIDE LEFT SV20 SUCTION LINE PRESSURE / FLOW LINE SV26 RETURN LINE SV21 SV26 SV20 Sentinel 9018524 (05-2019)
TROUBLESHOOTING VARIO BRUSH TILT REAR EDGE DOWN (OPTIONAL) TILT REAR EDGE DOWN SV22 SUCTION LINE PRESSURE / FLOW LINE SV26 RETURN LINE SV22 SV26 SV11 Sentinel 9018524 (05-2019)
TROUBLESHOOTING VARIO BRUSH TILT FRONT EDGE DOWN (OPTIONAL) TILT FRONT EDGE DOWN SV11 SUCTION LINE PRESSURE / FLOW LINE SV26 RETURN LINE SV22 SV26 SV11 Sentinel 9018524 (05-2019)
TROUBLESHOOTING VARIO BRUSH TILT LEFT (OPTIONAL) TILT LEFT SV23 SUCTION LINE PRESSURE / FLOW LINE SV26 RETURN LINE SV23 SV26 Sentinel 9018524 (05-2019)
TROUBLESHOOTING VARIO BRUSH LOWER (OPTIONAL) LOWER Note: Lowering of brush is due to gravity SV24 (weight of brush & arm) SUCTION LINE PRESSURE / FLOW LINE SV26 RETURN LINE SV29 SV26 SV24 Sentinel 9018524 (05-2019)
SV32 Hopper Door Vaccum close button, or hopper lift/ Latch, Open button to lower/forward/back is pushed. Open operate Valve SV17 remains on until hopper Block door closed button is pushed. RV4@2750 psi, OR5@0.063 in hopper control block. Sentinel 9018524 (05-2019)
fl uid fl ow to left Motor and Block Brush / side brush lift cylinder through Down M3 Left SV7. Pilot operated check valve (Option) Cylinder at PC1. SV10 controls left side Return brush Lift Sentinel 9018524 (05-2019)
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Vario Brush Tilt Front Edge Down SV26 and SV11 on Vario Brush Tilt Left SV26 and SV23 on Vario Brush Tilt Right SV26 and SV6 on Vario Brush Lift SV26 and SV29 on Vario Brush Lower SV26 and SV24 on Sentinel 9018524 (05-2019)
Vario brush lower SV25 Swing Vario brush arm left SV26 Enable Vario brush Vario Swing/Slide/Rotate hydraulic valve block SV27 Vario brush rotate clockwise SV28 Vario brush rotate counterclockwise SV29 Vario brush raise Vario Arm hydraulic valve block Sentinel 9018524 (05-2019)
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Main Brush/Conveyor hydraulic valve block SV32 1 / 2 Enable hopper Hopper/Vacuum Fan hydraulic valve block SV33 Pressure washer Pressure Washer hydraulic valve block SOL2 Reverse propel Top of propel pump SOL3 Forward propel Top of propel pump Sentinel 9018524 (05-2019)
USB port on the Authorized service providers can download the Service Diagnostics software. Factory-Direct Tennant Service personnel have this software installed on their ServiceLink devices. A USB cable connects from the notebook to an external port on the control console (USB to mini USB adapter cable required).
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(if applicable). 5. The Service Diagnostics tool automatically detects a new interface module installation if a new interface module was installed. Enter the model and serial number and then click the arrow button. Sentinel 9018524 (05-2019)
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Do not interrupt process unless prompted to do so. 9. Cycle the key switch to save selections after Machine Setup Complete appears on the screen. Sentinel 9018524 (05-2019)
NOTE: Computer may prompt a restart after Master Firmware” begins. The process installing the machine driver. Decline the restart, indicator and fi rmware update status bar close Service Diagnostics, and relaunch Service appear on the left side of the screen. Diagnostics. Sentinel 9018524 (05-2019)
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9. Click the Release Notes button to access the key switch. attached PDF notes for the fi rmware updates. 10. Refer to the PDF notes to confi rm the fi rmware updates and fi xes to the machine. Sentinel 9018524 (05-2019)
3. Double click the Service Diagnostics desktop shortcut or fi nd the software in All Programs to launch the software. NOTE: Computer may prompt a restart after installing the machine driver. Decline the restart, close Service Diagnostics, and relaunch Service Diagnostics. Sentinel 9018524 (05-2019)
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8. Click on the Advanced menu located on the left side of the screen. A password box will appear on the screen. 10. Enter the password into the password box and click the OK button. Contact T.A.C. (Tennant Assistance Center) for required password. Sentinel 9018524 (05-2019)
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No button if not reconfi guring the machine. 12. Access the advanced confi guration screen to reset component hours or record old hours on repair order for warranty purposes. 13. Cycle the key switch to save and exit the Advanced Confi guration screen. Sentinel 9018524 (05-2019)
3. Double click the Service Diagnostics desktop shortcut or fi nd the software in All Programs to launch the software. NOTE: Computer may prompt a restart after installing the machine driver. Decline the restart, close Service Diagnostics, and relaunch Service Diagnostics. Sentinel 9018524 (05-2019)
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Click the Service Manual button to access the most current revision of the Service Manual. Click the Tech Doc Index button to access the Technical Documentation Index for IBs (Instruction Bulletins) and TSBs (Technical Service Bulletins) for the Sentinel. Sentinel 9018524 (05-2019)
NOTE: The parking brake switch must be set to access the supervisor setting screen. Access to the supervisor setting screen is not permitted until the parking brake switch is set. New Checklists All Checklists 00000 12:35 PM 00000 Diagnostic Log 1750 Sentinel 9018524 (05-2019)
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fl ash drive from the machine. 50.0% 7. Remove the fl ash drive from USB port and turn off the machine when export is complete. 8. Plug the fl ash drive into a computer to view/ download the diagnostic log. Sentinel 9018524 (05-2019)
The previously labeled camera cables must be reconnected to the same terminals where they were previously connected. If the camera cables are not connected to the correct locations, the cameras will the reversed on the UI. Sentinel 9018524 (05-2019)
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Time Set and Calibrate Touch buttons. NOTE: The parking brake switch must be set to access the settings menu screen. Access to the settings menu screen is inhibited until the parking brake switch is set. 00000 12:35 PM 00000 1750 Sentinel 9018524 (05-2019)
Carefully and quickly press each of the fi ve “+” images on the touchscreen as they appear on the touchscreen display. Press each of the images only once. The touchscreen may not calibrate correctly if the image(s) are pressed for too long or more than once. Sentinel 9018524 (05-2019)
Press the back button to save the date and navigate back to the previous screen. Press the time button when fi nished changing the date to proceed to the time screen. Sentinel 9018524 (05-2019)
Roll pins (Qty. 2) Bearing Roller Split housing bearing Sprocket Retainer collar Hydraulic Roll pins gear motor (Qty. 9) Flange bearing Strap spacers Split Bearing cap sprocket retainer strap Lower FRONT shaft Lower Lower bearing cap bearing cap Sentinel 9018524 (05-2019)
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Roll pins Sprocket hub Bearing (Qty. 2) plate Right side Sprocket panel Center shaft Bearing cup retainer strap Lower bearing cap Guide angles Strap spacers Traction Flange wheel bearing Sprocket hub Lower FRONT shaft Split collar Sentinel 9018524 (05-2019)
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Link Links Urethane spring Plugs Retainer block Link Urethane spring Right conveyor lift plate Chain guides Guide angles Left conveyor lift plate Hydraulic cylinder Hydraulic cylinder Conveyor frame Guide angles Chain guides FRONT Deflector plate Deflector plate Sentinel 9018524 (05-2019)
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Bronze sleeve bushings Upper link Hydraulic cylinder Strike Roller Rod end plate retainer Guide roller Down adjustment stop Sleeve Push Pivot link Guide roller Support plate Support Conveyor plate support Bronze sleeve bushings Lift arm FRONT Sentinel 9018524 (05-2019)
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Upper link roller Roller bearing Strike retainer plate Rod end Push link Roller retainer Down adjustment stop Hydraulic cylinder Guide roller Pivot pin Support plate Guide roller Support Conveyor Sleeve plate support Bronze sleeve bushings Lift arm FRONT Sentinel 9018524 (05-2019)
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31.1 in. skirt strip rubber skirt Retainer strip Bulb seal Side deflector skirts (Qty. 2) 31.1 in. backup 5.5 in. Not included strip in conveyor rubber 5.5 in. Conveyor assembly skirt backup trough strip Bulb seal Seal strip Sentinel 9018524 (05-2019)
6. Remove the upper rear panel from the conveyor. 7. Position a small bottle jack on the conveyor so the jack is under the portion of the sprocket/ sprocket hub assembly nearest to either the left of right side panel. Sentinel 9018524 (05-2019)
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16. Repeat Steps 7-16 to remove the spring block located on the other side of the conveyor Sprocket assembly. Sprocket hub Center shaft 19. Remove the main brush from the machine. See MAINTENANCE section for instructions how to remove the main brush from the machine. Sentinel 9018524 (05-2019)
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40. Start the machine and operate the conveyor. Listen for chattering/grinding noises indicating there is binding/alignment issues with chain(s)/ conveyor assembly. 41. Remove the hopper support pin and completely lower the hopper. Sentinel 9018524 (05-2019)
(bleeder valves) 4.5-24 VDC speed sensor Ball valve w/handle FRONT Rear Axle Group Brake Right rear line hose brake line Brake line hose Right rear brake line Rear axle Hydraulic straight fittings (bleeder valves) FRONT Sentinel 9018524 (05-2019)
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Grease zerk Spacer Magnetic Flange plug Half shim Pivoting hub Front Gasket axle housing Bearing Left pivot Dust cap rod end Front steering rod Dust cap Bearing Gasket Pivoting hub Right pivot rod end Lower steering lever Sentinel 9018524 (05-2019)
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Stator discs *NOTE: Ring, cover, and driven flange used on front axle wheel hub/brake only. Seals **NOTE: A spanner socket is required to remove this nut to any further remove service brake assembly and/or axle assembly from machine. Sentinel 9018524 (05-2019)
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Brake Spacer Bearing Plugs Cover (Qty. 3) Springs (Qty. 3) Circlip Stator discs *NOTE: A spanner socket is required to remove this nut to any further remove service brake Seals assembly and/or axle assembly from machine. Sentinel 9018524 (05-2019)
fl ush hoses and fi ttings with air, solvent, or hydraulic fl uid. NOTE: Discard all hydraulic fl uid drained from the hydraulic system. Use only new approved hydraulic fl uid to replenish hydraulic reservoir. Sentinel 9018524 (05-2019)
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Auto-Lube fi ttings from the steering housing. wheel hub. 12. Front axle only: Remove the cover from the fl ange. 9. Reposition pan as necessary to drain hydraulic fl uid from the service brake assembly in the following step. Sentinel 9018524 (05-2019)
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15. Front axle only: Remove the fl ange from the wheel hub. Rear axle only: Remove the hub cover from the wheel hub. 18. Remove the nut and washer from the wheel hub. Sentinel 9018524 (05-2019)
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20. Remove twelve socket screws securing the brake assembly to the axle assembly. 24. Cover the exposed axle assembly. 21. Remove the brake assembly from the spindle 25. Remove the hardware at the top of the assembly. assembly. Sentinel 9018524 (05-2019)
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34. Machines with Auto-Lube option: Install the 28. Cover the exposed axle assembly. fi tting onto the bottom of the steering housing assembly and connect the Auto Lube hose to the fi tting. Sentinel 9018524 (05-2019)
4. Evenly tighten the hardware installed in the previous step to secure the service brake assembly onto the axle. 5. Connect the hydraulic hose to the service brake assembly . Sentinel 9018524 (05-2019)
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7. Align the rotor disk teeth. The teeth on each rotor disk must be aligned so the wheel hub 9. Carefully insert the wheel hub into the brake can be installed onto the brake hub assembly. hub assembly. 10. Insert the bearing into the wheel hub. Sentinel 9018524 (05-2019)
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16. Bend the locking washer tab into the notch in the big nut to secure the big nut into place. 14. After reaching the 270 Nm (200 ft. lbs.) torque back the nut slightly off from the 270 Nm (200 ft. lbs.) to release the torque. Sentinel 9018524 (05-2019)
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fl ange to the wheel hub. 20. Install the shoulder screws to secure the drive fl ange to the wheel hub. 23. Ensure the bottom fi tting on the service brake assembly is fi rmly tightened inside the service brake assembly. Sentinel 9018524 (05-2019)
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A right angle funnel, gear lube bottle, 35. Check the hydraulic fl uid level. Replenish the or fl ex extension funnel can also be used for fi lling hydraulic system with fresh hydraulic fl uid as the service brake assembly. necessary. Sentinel 9018524 (05-2019)
0° C (32° F) or less. 6. Use a green scouring pad to clean the piston. Do Not use an emery cloth or sandpaper since these abrasive products could damage the sealing surfaces of the piston. Sentinel 9018524 (05-2019)
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Do Not brake hub. Be careful to not twist or damage damage the piston while tapping it into the seal while installing it into the brake hub. brake hub. Sentinel 9018524 (05-2019)
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(9 ft. lbs.) 24. Install a stator disk into the brake hub and on 28. Carefully tap the seal into the cover. Do Not top the piston. bend or damage the seal when tapping it into the cover. Sentinel 9018524 (05-2019)
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fl uid (Mobilfl uid 424). so the circlip completely secures the piston in place inside the brake hub. 35. Proceed to INSTALLING THE SERVICE BRAKE ASSEMBLY. Sentinel 9018524 (05-2019)
fl ush hoses and fi ttings with air, solvent, or hydraulic fl uid. NOTE: Discard all hydraulic fl uid drained from the hydraulic system. Use only new approved hydraulic fl uid to replenish hydraulic reservoir. Sentinel 9018524 (05-2019)
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Allow the hydraulic piston motor to hang by the hydraulic hoses. 13. Use emery cloth to clean all remaining dirt and RTV sealant residue from the parking brake mounting surface. 10. Remove the hardware securing the parking brake to the front differential. Sentinel 9018524 (05-2019)
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Thread four hex screws (SCREW, HEX, .31-18 X 1.50, G5 - Tennant part number 76957) into the piston. Use the hex screws to evenly push the piston out from the spring plate/pressure plate assembly.
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27. Place the rotor disks, stator disks, and primary disk onto the spring plate, align the disks onto the spring plate, and hand thread four socket screws enough to hold the disks onto the spring plate. Do Not completely tighten. Sentinel 9018524 (05-2019)
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fl ush with the top of the top rotor disk. 32. Clean remaining sealant/debris/dirt from the exposed surface of the cover plate still installed on the front differential. 33. Install the parking brake assembly onto the cover plate. Sentinel 9018524 (05-2019)
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fl oor jack be used to help support the hydraulic piston motor when reinstalling the motor onto the parking brake assembly. 37. Reconnect the hydraulic hose to the parking brake assembly. Sentinel 9018524 (05-2019)
NOTE: Mark hydraulic hoses with locations of where they are attached. Markings make it easier to reconnect hoses to proper locations. NOTE: Discard all drained hydraulic fluid. Use only new approved hydraulic fluid to replenish hydraulic reservoir. Sentinel 9018524 (05-2019)
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10. Carefully lower the vacuum fan assembly so replenish hydraulic reservoir. it is hanging from the hopper by the hoses. Do not brake/damage hydraulic hoses or connections. 11. Remove the hardware securing the intake impeller to the vacuum fan hydraulic motor shaft. Sentinel 9018524 (05-2019)
Dome light Color camera 197.0 in. camera cable 28.0 in. camera cable Side brush Color flood light camera Color Headlight camera adapter plates Headlight Amber Turn signal signal light grommet Turn signal FRONT Headlight grommet Amber signal light Sentinel 9018524 (05-2019)
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3. If necessary, remove parts/components to 9. Reconnect the battery cables to the battery. better access the light, camera, or alarm. 4. Remove the hardware securing the light, camera, alarm, or thermal switch from the machine/mounting bracket. Sentinel 9018524 (05-2019)
All local, state, and federal laws and regulations must be followed for refrigerant recovery and recycling. Use R-134a Freon to recharge the air conditioner condenser and evaporator. Use ZXL 100 PG compressor oil when changing/ replenishing air conditioner compressor oil. Sentinel 9018524 (05-2019)
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