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Pulsar Process Measurement Limited operates a policy of constant development and improvement and reserve the right to amend technical details as necessary. The Quantum3 unit shown on the cover of this manual is used for illustrative purposes only and may not be representative of the actual Quantum3 unit supplied.
Contents Chapter 1 Start Here… ............................1 About this Manual ............................1 Tips ................................1 Additional Information ..........................1 References ..............................1 About the Quantum Pump Controller ......................2 Functional Description ............................ 2 Product Specification............................4 EU Declaration of Conformity ........................6 Chapter 2 Installation............................
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Data Logs Menu ............................ 48 FlowPulse ............................... 49 Pumped Volume Menu ......................... 50 Efficiency Menu ............................ 51 Display Menu ............................52 mA Output 1 Menu ..........................53 mA Output 2 Menu ..........................53 Compensation Menu ..........................54 Stability Menu............................54 Echo Processing Menu ..........................
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Pump Logs ............................116 FlowPulse ..............................118 General ..............................123 FlowPulse Setup ..........................124 Pumped Volume ............................128 Set Up ..............................128 Volume................................. 129 Conversion ............................129 Breakpoints ............................132 Tables ..............................134 Pump Efficiency ............................134 Set Up ..............................134 Display Parameters ............................
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Test Parameters ............................165 Simulation ............................165 Hardware .............................. 167 Chapter 6 Troubleshooting ..........................169 Chapter 7 Disposal............................171 Parameter Record ..............................172...
Chapter 1 Start Here… Congratulations on your purchase of a Pulsar ultra Quantum Pump Controller. This quality system has been developed over many years and represents the latest in high technology ultrasonic level measurement and control. It has been designed to give you years of trouble-free performance, and a few minutes spent reading this operating manual will ensure that your installation is as simple as possible.
About the Quantum Pump Controller The Quantum is a state of the art pump management, and level controller, that provides advanced operating routines suitable for an extremely wide variety of applications. The system combines premium specification with high performance even in the most arduous applications where high turbulence and foam or froth is present.
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This is an entirely new digital mapping technique developed especially for the Pulsar ultra range. It gives the system the edge when identifying the “true target level” in the face of competing echoes from pipes, pumps or other obstructions. When coupled with the powerful, long range abilities of all the dB transducer range, including the new dBR16 mmWave radar, the Quantum level and pump controller has no equal.
Product Specification Physical Fascia Mount Outside dimensions 200 x 112 x 108 Weight Nominal 1.3kg Enclosure material/description Stainless steel with Polycarbonate UL94 –V0 front and bezel Transducer cable extensions 2-core screened Maximum separation 1000 m (500m for dBR16) Environmental IP Rating (fascia mount) IP64 Max.
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85 – 264V AC 50/60Hz Power supply DC 22 - 28V 25W maximum power 2A ‘T’ 20mm fuse Fuses Pulsar Process Measurement Limited operates a policy of constant development and improvement and reserve the right to amend technical details as necessary. Page...
Chapter 2 Installation Power Supply Requirements The Quantum can operate from AC supply or from a DC battery. The AC is 85 – 264V AC 50/60Hz. The DC is 22-28V. Location All electronic products are susceptible to electrostatic shock, so follow proper grounding procedures during installation.
When choosing a location to mount the enclosure, bear in mind the following: • Ensure that the Quantum is installed in a “Safe”, non-hazardous, area. • For a clear view of the LCD display it is recommended that you mount it at eye level. •...
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The full dimensions of the enclosure are as shown below. Page...
Terminal Connection Details Power The Quantum can operate from mains AC and automatically from DC or battery backup in the event of power failure or can be operated permanently from DC or batteries. Transducer The transducer should be installed, and connected, in accordance with the installation instructions contained in the Transducer User Guide.
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ATEX For EEx m (Zone 1) applications a transducer certified to Sira 02ATEX5104X is used, and must be supplied via a 4000A breaking fuse, which is fitted as standard to the Quantum For EEx ia (Zone 0) a transducer certified to Sira 02ATEX2103X is used, which must be connected to the Quantum via an external Zener barrier.
FlowPulse When using the FlowPulse sensor, please use the FlowPulse manual for specifics on how and where to setup the FlowPulse. Flow pulse units are connected to a Quantum via a 5-core screened cable. The cable screen should be connected to mains earth at the Quantum only.
Relay Outputs The ten user definable relays can be programmed for a variety of alarms, pump control, or other process functions. Relays 1, 2, 3 4 and 5 contacts are all rated at 5A at 115V AC, whilst Relay 5, 6, 7, 8, 9 and 10 contacts are rated at 3A at 115V AC.
Fuse Location The mains fuse is located under the removable cover at the bottom of the unit, as illustrated below. Page...
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Important Information The rear metal case of the fascia unit must be connected to earth via the earthing stud located on the rear of the unit, see drawing above, using wiring to meet local requirements. An external switch or circuit breaker should be installed near to the Quantum to allow the supply to be removed during installation and maintenance.
There are no user serviceable parts inside your Quantum , except the mains fuse. If you experience any problems with the unit, then please contact Pulsar Process Measurement for advice. To clean the equipment, wipe with a damp cloth. Do not use any solvents on the enclosure or front panel.
Chapter 3 How To Use Your Quantum Pump Controller Quick Setup If you are already familiar with the controls of the Quantum , go straight to the quick setup guide in Chapter 4. Operating the Controls Display The display provides information on the current mode of operation, and status of the remote communication.
1) Mode status enunciator displays the current mode of operation. 2) Main 6-digit display: Run Mode - current measurement displayed, dependent on mode and measurement unit's chosen, and value of Hot Key function selected. Program Mode - displays parameter number and values entered for parameters.
Program Mode This mode is used to set up the Quantum or change information already set. You must use either the built-in keypad (standard) or alternatively the unit can be set up with a PC via the RS 232 Serial Interface (optional). Entering a value for each of the parameters that are relevant to your application provides all the programming information.
Hot Keys There are five hot keys on the keypad, which can be used to quickly access common parameters for viewing only, while in Run Mode. Pressing the hot key once will display the first parameter, then repeated pressing will display the others, after which the Quantum reverts to Run Mode.
Menu Keys The menu keys are used to navigate around the built-in menu system and have the following functions: Menu Key Function 1) Arrow keys for moving left and right around the menu system. 2) Used in test mode to simulate the level moving up and down.
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There are two means of editing parameters; directly or using the menu system. Each is now described below. Using the Menu System The menu system has been designed to make the changing of parameters very simple. There are two levels of menu: Main Menu and Sub Menu. On the display there is a line of text that displays the menu system.
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Note You can tell which part of the menu system you are in, as the up/down indicators, (arrows) next to the bar graph will indicate as follows: • Top level menu: Down arrow on, to indicate you can move down. •...
Test Mode Test mode is used to simulate the application and confirm that all parameters and relay setpoints have been entered as expected. During simulation there is a choice of whether the relays will change state (hard simulation) or not (soft simulation), but the LED’s will always change colour as programmed, and the mA output will change in accordance to the chosen mode of operation.
Using the RS232 Serial Interface The RS232 serial interface can be used to set up the Quantum , and obtain information using a PC or other computer equipment. To do so, the settings for control are as follows: baud rate 19,200; 8 data bits; no parity; and 1 stop bit.
Parameter Defaults Factory Defaults Factory Defaults When first installing the Quantum , or subsequently moving or using the unit on a new application, before proceeding to program the unit for its intended application it is recommended that you ensure that all parameters are at their default values by completing a Factory Defaults P930, as described in Chapter 5 Parameter Guide.
Chapter 4 Quick Set-up Guide This quick set-up guide shows you how to get up and running in a few minutes in just four easy steps after installing your Quantum Enter Program Mode First you need to go from run mode into program mode. Assuming the passcode is the default 1997, then you should enter this.
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Choose Your Application There are four categories of application, which are all described at the end of this chapter. They are level, pump down (sump control), pump up (reservoir control) or customised, all with the choice of alarms and a number of pumps, dependant on application.
The Quick Setup Menu detailing the questions you are asked, when setting up your Quantum , via the Quick Setup is shown below. Quick Setup Menu Quick Setup 1 = Level 2=Pump Down 3=Pump Up 4=Customised How Many Pumps Select the 0 = No Pumps option specific 1 = One Pump...
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Note The maximum number of relays that can be allocated, via the Quick Setup, for use as ‘alarms’ or ‘pump’ is six, if you require to allocate additional relays to ‘alarms or ‘pump’ this can be achieved by accessing the Relay Menu and programming additional relays as required.
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If you want to change any of the factory preset parameters, then you can do so, referring to the relevant page of Chapter 5, in this handbook for detailed information. The parameters concerned are shown below. Parameter Default Description P213 / P214 Factory preset as a % to Either Alarm or Level Relay 1...
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The default values used for determining the relay setpoints, when setting alarms and pumps, via the Quick Setup menu are entered as a % of span and are as follows. Number Pump Application Number Setpoint Setpoint Pumps Pump Down Pump 1 Pump Down Pump 1 Pump 2...
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Number Pump Application Number Setpoint Setpoint Pumps Pump Up Pump 1 Function Pump Up Pump 1 Pump 2 Pump Up Three Pump 1 Pump 2 Pump 3 Pump Up Four Pump 1 Pump 2 Pump 3 Pump 4 Pump Up Five Pump 1 Pump 2...
Example 1 Level Control A vessel, containing liquid that has a variation in level that is to be monitored, with a high-level alarm set on Relay 1 and low level alarm set on Relay 2. empty distance (P105), 3.5m 100%, span (P106), 2.8m 85% , high alarm on (P213), 2.38m 80% , high alarm off (P214), 2.24m 15% , low alarm off (P224), 0.42m...
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To program the Quantum for Example 1 Level Monitoring with Alarms by using the Quick Setup menu proceed as follows. If required access the Program Mode Key in the passcode 1997 and press ENTER At the Quick Setup menu press ENTER and as prompted, by the questions, select the relevant option and ENTER.
Example 2 Sump Control (pump down) A sump is typically used to temporarily hold water or effluent, and when the level reaches a specific point, the sump is pumped down, with the fluid being transferred to another process. empty distance (P105), 3.5m 100%, span (P106), 2.8m 85% , high alarm on (P253), 2.38m 80% , high alarm off (P254), 2.24m...
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To program the Quantum for Example 2 Sump control (pump down) by using the Quick Setup menu proceed as follows. If required access the Program Mode Key in the passcode 1997 and press ENTER At the Quick Setup menu press ENTER and as prompted, by the questions, select the relevant option and ENTER.
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Chapter 5 Parameter Guide This chapter outlines all parameters available in the Quantum , as they appear in the menu system. Menu System Diagrams Shown below is a set of charts to show you how all the various parts can be found using the menu system.
Application Menu Operation Distances P100 P104 Mode Measurement Units P101 P105 Transducer Empty Level P102 Material P106 Span P107 Near Blanking P108 Far Blanking Page...
Digital Inputs Menu Digital Input 2 Common Digital Digital Input 1 Input 7 Digital Input 6 Input 2 – P375, Input 3 – P378 P300 P372 P390 Input 4 – P381, Input 5 – P384 Maximum Type Type Input 6 – P387 Attempts P373 P391...
Tariff Guard Menu Peak Time 2 Peak Peak Set Up Time Time Peak Time 9 PT2 – P406, PT3 – P412, P393 P400 P454 PT4 – P418, PT5 – P424, Enable PT1 Day PT1 Day PT6 – P430, PT7 - P436, PT8 –...
mA Output 1 Menu Range Operation Setpoint Limits Trim Fail Safe P834 P830 P831 P836 P838 P840 mA Out Fail mA Out Value Range Mode Limit Mode Trim P835 P837 P839 High High Value Limit High Trim mA Output 2 Menu Range Operation Setpoint...
System Menu Date System Daylight Passcode Backup & Info Colour Saving Time P921 P931 P925 P926 P935 P970 Enable Code Parameter Software Date Backup Revision Colour Enable P922 P931 P971 Passcode P927 Time P936 Hardware Alarm Difference P932 Revision Colour Date P928 P972...
Device Comm Menu RS232 RS485 Set Up Remote Set Up (Optional) Alarm If Comms. Type P061 If Comms. Type P144 PROFIBUS Comms Baud MODBUS Call Type P145 P130 Tel. No. 1 Device Mode P146 P131 Tel. No. 2 Protocol P147 P132 P132 Tel.
Test Menu Simulation Hardware P980 P990 Simulate Self Test P981 P991 Increment Hardware Test P982 P992 Rate mA Out Test P983 P994 Start Level Transducer Test P984 P995 Incremental Keys Test Change P996 Relay Test Page...
Transducer is a mmWave radar. Range 0.077 to 16 metres *12 = dBR8 Transducer is a mmWave radar. Range 0.077 to 8 metres Important Information * Please consult your local Pulsar distributor for the versions of firmware that the mmWAVE Radars are available in. Page...
P102 Material This parameter should be set to the type of material being monitored. Option Description 1 = Liquid (Default) Use for liquids and flat solid materials 2 = Solid Solid material that is heaped or at an angle 3 = Closed Tank Used where material is contained in a closed tank.
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Important Information When changing the Empty Distance (P105) you can also recalculate the values for the Span so that it equals the empty distance (P105) minus Near Blanking (P107) and the Relay Setpoints, so that they remain at the same percentage values of the empty distance as they were before you changed the empty distance (P105).
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P108 Far Blanking Distance This is the distance (as a percentage of empty level P105) beyond the empty point that the unit will be able to measure, and by default is pre-set to 20% of the empty level. If the surface being monitored can extend beyond the Empty Level (P105) then the far blanking distance can be increased to a maximum of 100% of empty level.
Relay Parameters All relay related parameters are prefixed with a 2**. The second digit of the three-figure parameter number denotes the relay number as follows: 21* parameters for Relay 1 22* parameters for Relay 2 23* parameters for Relay 3 24* parameters for Relay 4 25* parameters for Relay 5 26* parameters for Relay 6...
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P210, P220, P230, P240, P250, P260, P270, P280, P290, P570 Relay Type This parameter defines what type each relay should be, see the table below for available options. Option Description 0= Not In Use (Default) Relay not programmed, and LED will always be off.
Alarms P210, 220, 230, 240, 250, 260, 270, 280, 290, 570 =1 (Alarm) The second parameter for each relay will determine the function of the alarm. P211, P221, P231, P241, P251, P261, P271, P281, P291, P571 Relay Function This parameter defines what function the alarm will respond to as follows. Option Description 0= Off (Default)
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Option Description 6= Pump Efficiency When Pump Efficiency is enabled, Alarm is based on the Efficiency of the pump which is allocated to the Relay I.D. (P212, 222, 232, 242, 252, 262, 272, 282, 292, 572) and two setpoints must be set (P213, 223, 233, 243, 253, 263, 273, 283, 293 &...
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To set figures in % press the hot key to show and enter % figure relative to empty level. Note that the loss of echo and loss of clock will also be shown on the display as “LOST ECHO” and “LOST CLOCK” respectively. P212, P222, P232, P242, P252, P262, P272, P282, P292, P572 Relay Alarm ID The third parameter for each alarm relay determines the ID for the relay...
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Alarm ID Description Setpoints Relay goes “ON” when 4= Low ON<OFF the value lowers to the Relay Setpoints ON setpoint and goes P213, 223, 233,243, “OFF” when the value 253, 263, 273, 283, rises to the OFF 293, 573 and P214, setpoint.
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When P211, 221, 231, 241, 251, 261, 271, 281, 291, 571 = 4 (Loss of Echo), 5 (Loss of Clock) or 9 = OVF Alarm This parameter has no function and will not be displayed. When P211, 221, 231, 241, 251, 261, 271, 281, 291, 571 = 6 (Pump Efficiency) This parameter assigns the alarm to the appropriate pump relay as detailed below.
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When P211, 221, 231, 241, 251, 261, 271, 281, 291, 571 = 7 (Device Fail) This parameter defines which failed device relay, the alarm should respond to, as follows. Alarm ID Description Setpoints Relay goes “ON” when a device 1 = Fail Rel.1 (Default) None failure is detected on relay 1.
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When P211, 221, 231, 241, 251, 261, 271, 281, 291, 571 = 8 (Device Alarm) This parameter defines which digital input, the alarm should respond to, as follows. Alarm ID Description Setpoints Relay goes “ON” when a 1 = Fail Inp.1 (Default) None fail signal is detected on digital input 1.
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When P211, 221, 231, 241, 251, 261, 271, 281, 291, 571 = 10 (RMA Alarm) This parameter defines which alarm type, or identification, the relay should respond to, as follows. Alarm ID Description Setpoints Relay goes “ON” when the 1 = Blockage P213, 223, 233, 243, (Default) pumping rate is lower than...
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Relay goes “ON” when the 4 = Storm P213, 223, 233, 243, pumping rate is above than 253, 263, 273, 283, the Alarm setpoint for 293, 573 is Alarm longer than the Setpoint; P214, 224, Persistence Time 234, 244, 254, 264, provided the level is above 274, 284, 294, 574 is the Prime Head and goes...
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The fourth parameter and the fifth parameter for each relay set the Alarm “ON” and “OFF” points. For a high alarm, the “ON” is set higher than “OFF”. For low alarm, then “ON” is set lower than “OFF”. See the appropriate alarm ID, table (P212, 222, 232, 242, 252, 262, 272, 282 292 572) for further information.
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When P211, 221, 231, 241, 251, 261, 271, 281, 291, 571 = 4 (Loss of Echo), 5 (Loss of Clock), 7 (Device Fail) or 8 (Device Alarm) These parameters have no function and will not be displayed. When P211, 221, 231, 241, 251, 261, 271, 281, 291, 571 = 9 (OVF Alarm) P213, P223, P233, P243, P253, P263, P273, P283, P294, P573 Relay Setpoint 1 This parameter determines the “Overflow Level”, this is the level at which an...
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When P211, 221, 231, 241, 251, 261, 271, 281, 291, 571 =10 (RMA Alarm) P213, P223, P233, P243, P253, P263, P273, P283, P294, P573 Relay Alarm Setpoint This parameter determines the RMA alarm ON/OFF point, this is the rate of change during pumping at which a potential burst or blockage condition may occur (depending on Relay Alarm ID).
Pumps When P210, 220, 230, 240, 250, 260, 270, 280, 290, 570 =2 (Pump) When a relay is used for a pump function, then the second parameter determines the pump duty that will be used to control the operating cycle of the pump(s).
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Pump Duty Description 4= Alternate duty backup If a pump fails to meet the demand (due to malfunction, intake blockage etc.), then it is stopped and another pump shall take over. Each pump has its own setpoints, (P213, 223, 233, 243, 253, 263, 273, 283, 293, 573 &...
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Pump Duty Description 6= Service ratio duty assist All pumps are used to assist each other (run at the same time) and each pump has its own setpoints (P213, 223, 233, 243, 253, 263, 273, 283, 293, 573 & P214, 224, 234, 244, 254, 264, 274, 284, 294, 574).
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Pump Duty Description 8= First On First Off, alternate duty The first pump switched on is the assist first pump to be switched off, etc. regardless of the set points, so the setpoints are dynamically changed to enable this. When a service ratio duty is being 9 = Service Ratio Standby used, on all other pumps in use, the standby pump can be started...
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The fourth parameter and the fifth parameter for each relay set the pump “ON” and “OFF” points, which are entered in Measurement units P104. For pump down the “ON” is set higher than “OFF”. For pump up then “ON” is set lower than “OFF”.
Control When P210, 220, 230, 240, 250, 260, 270, 280, 290, 570 = 3 (Control) When a relay is being set up as a control relay, the second parameter that will be displayed in the menu determines its function. P211, P221, P231, P241, P251, P261, P271, P281, P291, P571 Relay Function, This function allows the relay to be assigned to specific control functions (other than pumps and alarms) several of these functions work in relation to...
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Options Description Relay will energise “ON” after each Cycle 3 = Aeration time as set in Relay Setpoint 2 (P214, 224, 234, 244, 254, 264, 274, 284, 294, 574). And turns “OFF”, de-energises, after the set On Time Period as set in Relay Setpoint 1 (P213, 223, 233, 243,253, 263, 273, 283, 293, 573).
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Options Description 5=Step Time Step Time Control allows relays to be used to control a device, such as a motorised valve or gate, in order to maintain the level within two predetermined points. Relays will energise “ON” when Step Time condition is in effect and de-energises “OFF”...
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Options Description Relay will energise “ON” for the period of 7 = Pump Reset the Reset Pulse (P309) after expiry of the Reset Interval (P308), provided the level is above the Prime Level (P349), to reset the designated pump that has tripped. Alarm ID (P212, 222, 232, 242, 252, 262, 272, 282, 292, 572) is used to enter the relay number, to which the designated pump is connected.
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The fourth parameter, fifth parameter and sixth parameter are set to determine the switch points, “ON” and “OFF” for the relay and where required the order of start. See control function, table (P211, 221, 231, 241, 251, 261, 271, 281, 291, 571) for further information. P213, P223, P233, P243, P253, P263, P273, P283, P293, P573 Relay Setpoint 1 P211, 221, 231, 241, 251, 261, 271, 281, 291, 571 =1 (Time)
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P211, 221, 231, 241, 251, 261, 271, 281, 291, 571 = 7 (Pump Reset) This parameter has no function and will not be displayed. P214, P224, P234, P244, P254, P264, P274, P284, P294, P574 Relay Setpoint 2 P211, 221, 231, 241, 251, 261, 271, 281, 291, 571 = 1 (Time) This parameter determines the “Cycle Time ”...
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P211, 221, 231, 241, 251, 261, 271, 281, 291, 571 = 7 (Pump Reset) This parameter has no function and will not be displayed. P215, P225, P235, P245, P255, P265, P275, P285, P295, P575 Relay Setpoint 3 P211, 221, 231, 241, 251, 261, 271, 281, 291, 571 = 1, 2, 3, 6 or 7 This parameter has no function and will not be displayed.
Miscellaneous When P210, 220, 230, 240, 250, 260, 270, 280, 290, 570 = 4 (Miscellan.) When a relay is set to be miscellaneous relay, the second parameter determines its function. P211, P221, P231, P241, P251, P261, P271, P281, P291, P571 Relay Function This function allows the relay to work in relation to a clock and will be set to activate in relation to Real Time or to provide a pulsed output in relation to a...
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Important Information When using a Relay to control a device at a specified time of day ensure that the Time P932 is set correctly. And if required, enable Daylight Saving for the appropriate time difference P970 – P979. The third parameter has no function when miscellaneous relay is chosen and will not be displayed.
Pump by Time When a relay is assigned to Pump by Time the pump will come on (energise) at its normal “ON” level setpoint, and de-energise at its OFF level setpoint or after a predetermined time period, whichever occurs first. P210, 220, 230, 240, 250, 260, 270, 280, 290, 570 = 5 (Pump by Time) When a relay is being used for a pump by time function, the second parameter determines the pump duty that will be used to determine the...
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Pump Duty Description 4= Alternate duty backup If a pump fails to meet the demand (due to malfunction, intake blockage etc.), then it is stopped and another pump shall take over. Each pump has its own setpoints, (P213, 223, 233, 243, 253, 263, 273, 283, 293, 573 &...
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P212, P222, P232, P242, P252, P262, P272, P282, P292, P572 Relay Pump Group By default, all pump groups are set to 1, but if you want to have another group, then set this parameter to 2, for each pump relay that should operate together as part of a second group.
Common Parameters P217, P227, P237, P247, P257, P267, P277, P287, P297, P577 Relay Closures The Quantum will record how many times each relay has operated, this parameter displays the number of times the relay has activated since the relay has been in use. It can be reset with any value. P218, P228, P238, P248, P258, P268, P278, P288, P298, P578 Relay Fail Safe Your Quantum...
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At this point, the pump has been reset and will operate as normal the next time its ‘ON’ setpoint is reached. If the pump then successfully pumps to its ‘OFF’ setpoint, thereby completing a successful pump cycle, then the consecutive trip counter will be reset and the 24 hour rolling counter preserved.
Pump “Advanced” Parameters The following parameters are used to set the “Advanced” Pump features. Pump Run On This feature is used to periodically allow the pumps to continue operating below their normal “OFF” point, in order to discharge any sediment that may have settled at the bottom of the vessel.
Stopping If required, this feature will prevent pumps, with a common “OFF” point being switched off all at the same time pumps will be switched “OFF” in turn as determined by the delay set in P348 Stop Delay. P348 Stop Delay Set the required time period, in seconds, that should elapse between pumps stopping.
Wall Cling To reduce material build up (such as fat), on the wall of the sump or vessel, at the “normal” material level the pump setpoints can be varied within a specified band. For Pump Down applications the relay setpoints for the pumps will be randomly varied within the band specified, somewhere below ON, but to a maximum of the setting, and somewhere higher than OFF, but to a maximum of the setting.
Rate Method The following parameters are used in conjunction with the RMA function. P116 Rate Calc This is only available when P118 is set to 1 = Derived. It is used to set whether you wish to set RMA’s using a linear velocity or a volumetric flow. Option Description 0 = Linear...
Digital Inputs About Digital Inputs The digital inputs are used to provide the Quantum with information on the operational status and condition of pumps, valves, and other process control devices. Based on the information supplied, by the inputs, the Quantum will make intelligent decisions and modify its control regime to meet the demand of the prevailing operational requirements.
Input Function Individual inputs can be configured for any one of a number of Functions as determined by P373, 376, 379, 382, 385, 388, 391 these functions are as follows: input will provide a signal indicating a “failure” or the 1 = Device Fail presence of a “run”...
Device Fail The digital inputs are used to indicate a ‘fail’ situation which effect devices, which are connected to the relay outputs of the Quantum , e.g. failure of a pump, screen, valve, etc. This information is then used to initiate changes to ’s control regime to meet the demands of the situation.
The decision on whether or not to attempt to start the failed pump on subsequent pump cycles will be determined by P300 Max. Attempts. Once the number of attempts stipulated have been made the pump will be put out of service until such time the Device Fail input is cleared by a Reset (P391 = 4) on Digital Input 7.
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When the duty switch is in the “auto” position, no signals are present on either Digital Input 3 or Digital Input 4 and devices will run in the “auto” mode, as determined by the Quantum , in accordance with its programmed settings.
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Duty Duty Duty Duty Lead/Duty Input 1 Input 2 Input 3 Input 4 Device Auto Relay 1 Relay 2 Relay 3 Relay 4 Relay 5 Relay 6 Relay 7 Relay 8 Relay 9 Relay 10 Consider the example of an application using 2 pumps. Each pump is connected and controlled by one of the Quantum relay outputs, the pump duty and setpoints have been programmed as detailed in Relays, earlier in this...
If a signal is seen on Digital Input 4, duty selected for Pump 2, then the pump connected to Relay 2 will assume the role of “lead”/”duty” pump, regardless of the settings programmed in the Quantum . When the level rises to the ON Setpoint, for the first pump, the relay 2 will energise and Pump 2 will ‘start’, in the normal manner.
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P301 Switch Mode When an external duty switch is used this can be connected via the digital inputs and facilitate the selection of the duty device manually, thereby overriding the duty programmed within the unit. This parameter determines the type of switch in use. Option Description 0 = Standard (Default)
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P305 Input Filter This parameter is used to ignore spurious changes of state on the digital inputs and determines the time that a change of state has to be present before it is recognised as a valid input. Enter the required time in seconds. P306 Override Level This parameter will determine which pumps setpoints will be overridden when Digital Input Function P373, 376, 379, 382, 385, 388, 391 = 3 (Override “ON”).
Digital Input The following parameters are used to configure the use of the digital inputs. P372, 375, 378, 381, 384, 387, 390 Type Determines the way digital inputs will be recognised by Quantum Option Description 1 = Input N.C. Quantum recognises closed (Default Input 1 –...
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P374, 377, 380, 383, 386, 389, 392 Assignment This parameter assigns the digital input to the appropriate device relay that the Function, (P373, 376, 379, 382, 385, 388, 391), is to be applied, where appropriate. Option Description 0 = None (Default) Digital Input is not assigned to any relay.
Float Switch (FS) Backup About Float Switch Backup This digital feature is used with a float switch, where it can be used alongside a transducer or as a backup method for when a transducer goes into failsafe. The high input will have a timer and a level set point, which will allow for the unit to power on every pump below the set point for the specified amount of time as set in P332 Pump Run Time.
Tariff Guard Set Up P393 Enable This parameter determines if Energy Saving is in use or not. Option Description 0 = Off (Default) Energy Saving is switched Off 1 = On Energy Saving is switched On ‘Tariff active’ will appear on the Aux display of the unit when unit is in Tariff Guard mode.
P398 Overflow Level This parameter determines the maximum level to which the vessel will be allowed to fill. Should this level be reached all pumps will be switched ON, to draw the level down, as required, irrespective of the control sequence in operation.
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P402, 408, 414, 420, 426, 432, 438, 444, 450, 456 PT Start Pk. This parameter sets the date on which the “Peak Time” will start. Enter the desired Start Date in DD:MM format. P403, 409, 415, 421, 427, 433, 439, 445, 451, 457 PT End Pk. This parameter sets the date on which the “Peak Time”...
Data Log Parameters The data log parameters contains the following information. Totaliser Audits P460 to P479 Total Audits When Pump Volume is enabled, parameters P460-P479show the date and pumped volume total for the last ten days, the first on the list are the most recent and last ones are the oldest.
P583 Maximum Temperature This parameter displays the maximum temperature recorded. P584 Maximum Temperature Date This parameter displays the date when the maximum temperature was recorded. P585 Maximum Temperature Time This parameter displays the time when the maximum temperature was recorded. P586 Current Temperature This parameter displays the current temperature.
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P514 Pump 1 Draw This parameter displays the current Draw Rate for Pump 1, which is used to calculate the pump efficiency. Any value from 0 - 9999 can be entered to facilitate any update to the stored total for any reason e.g. a replacement pump being fitted.
FlowPulse FlowPulse is an ultrasonic non-invasive flow monitor designed for use on most industrial liquid flow applications. FlowPulse uses a novel spread spectrum analysis technique and a radical new Digital Signal Processing approach never before used in flow monitoring to give exceptional repeatability.
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In configuration 1 the FlowPulse attacked to the ‘Rising Main’ should be allocated as an ‘All’ FlowPulse (P1131, P1151, P1171, P1191). This will ensure that this FlowPulse is the only one used to totalise and output flow. Page...
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In configuration 2 each of the FlowPulse will be allocated to the pumps they are attached to. Without a FlowPulse allocated to ‘All’ the summation of flow being measured by all FlowPulse will be used to totalise and output flow. Page...
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Configuration 3 has a FlowPulse allocated to each pump and a FlowPulse attached to the ‘Rising Main’ allocated to ‘All’. In this situation although there are FlowPulse attached to the pumps, the FlowPulse attached to the ‘Rising Main’ and allocated to ‘All’ will be used as the output for flow and totalising.
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If more than one FlowPulse is allocated as ‘All’ the lowest numbered FlowPulse will be used as the flow value for totalising and output. Quantum and FlowPulse allow the user to set alarms for burst, block, storm and non-return valve failure. FlowPulse units that are connected to the Quantum have their own parameters for calibrating them for the pipes they are monitoring.
General The following parameters apply to all of the FlowPulses that are set up. P1110 Volume Units This parameter determines the volume units the flow measured by the FlowPulse is displayed as. Option Description 1 = Litres (Default) Flow will be measured in litres 2 = Cubic M Flow will be measured in Cubic Meters 3 = Cubic feet...
Important Information In order to set the Modbus ID on a FlowPulse please use FlowPulse PC to connect to each sensor and set this up. For more information please contact your local Pulsar distributor. P1131, P1151, P1171, P1191 Allocation These parameters are used to set the allocation of each FlowPulse. You have three options when allocating a FlowPulse;...
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P1133, P1153, P1173, P1193 Pipe Type These parameters are used to set the material of the pipes that each FlowPulse is strapped to. Option Description 0 = Cast Iron (Default) Pipe material is set to Cast Iron 1 = Steel Pipe material is set to Steel 2 = Plastic Pipe material is set to Plastic...
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P1138, P1158, P1178, P1198 SR Mode The step response allows the FlowPulse to temporarily bypass damping and track sudden, step change in flow commonly encountered during the start and end of pumping cycles. Option Description 0 = Off Step Response is turned Off 1 = On (Default) Step Response is turned On P1139, P1159, P1179, P1199...
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P1141, P1161, P1181, P1201 Totaliser 1 These are read only parameters that display the total flow measured by the FlowPulses on the current day. P1142, P1162, P1182, P1202 Totaliser 2 These are read only parameters that display the total flow measured by the FlowPulses on the day before the current day.
Pumped Volume Set Up P205 Pump Vol. Enable This parameter determines if Pumped Volume is in use or not. Option Description 0 = Off (Default) Pumped volume calculation is switched Off 1 = On Pumped volume calculation is switched On P206 Settle Time This parameter determines the time allowed for the level to settle after all pumps have switched Off, in order to avoid any effects of flow back or...
Volume Your Quantum provides a variety of volume calculation features, with 11 pre-programmed vessel shapes. See Vessel Shape (P600) for more information. For each vessel you will need to know the dimensions (P601- 603) in Measurement Units (P104) which are required to calculate the volume (P604) which will be displayed in the selected Volume Units (P605).
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Vessel Shape P600 Value Dimensions P600=4 Cylindrical Cylinder diameter Required Parabola base and height of bottom P600=5 Cylindrical Cylinder Diameter Half-sphere base P600=6 Cylindrical Cylinder diameter Flat sloped base and height of bottom P600=7 Rectangular Width and Breadth Flat sloped base of rectangular section and height of bottom...
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P601-P603 Vessel Dimensions These three parameters are used to enter the dimension required to calculate the volume. The dimensions required are as shown below and are entered Measurements Units (P104). Vessel Shape P601 P602 P603 P600=0 Cylinder Cylindrical Flat base Diameter P600=1 Width of...
P605 Volume Units This parameter determines the units that you wish to display, for volume conversion. It is used in conjunction with P607 (maximum volume), and the units are shown on the display (subject to P810). The choices are: Option Description 0 = No Units Volume will be totalised with no units...
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Universal Linear (P600=11) This volume calculation creates a linear approximation of the level/volume relationship, and works best if the vessel has sharp angles between each section. Level You should enter a level/volume breakpoint for each place where the vessel changes direction, and numerous where the section is slightly curved (mostly linear, but has got a small arc).
Tables P696 Reset Breakpoints This parameter allows the resetting, to the default value, of all previously set breakpoints (P610-673), without having to access them individually. When it is necessary to reset or amend particular breakpoints this can be achieved by directly accessing the desired parameter (P610-673) and changing as required.
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P189 Cal. Duration This parameter sets the time duration over which the pumps performance will be monitored and the resulting efficiency is calculated. Important Information When setting the time period for the Calibration Duration (P189) it is important that it does not exceed the time from one pump Start to the next pump Start during normal operation as it will abort any subsequent calculation of Efficiency.
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P192 Demote Flags This parameter will indicate, in a binary number format as detailed below, which pumps, if any, have been demoted. Any demoted pump(s) can be reset by entering “0”. 0 = None 32 = Pump 6 1 = Pump 1 33 = Pump 1 + 6 2 = Pump 2 34 = Pump 2 + 6...
P193 Calib. Pumps This parameter is used to calibrate the pumps and determine the optimum (100%) efficiency of the pump from which all subsequent efficiency calculations will be derived. You can either choose to “calibrate” an individual pump or alternatively have each pump “calibrated” in turn automatically.
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P802 Display Offset The value of this parameter is added to the reading before it is displayed, in Measurement Units (P104). It does not affect the relay setpoints or the mA output, only the reading on the display. You could use this feature if for example you wanted to reference the reading to sea level, where you would enter the distance between Empty Level (P105) and sea level.
Failsafe P808 Fail-safe Mode By default, if a fail-safe condition occurs, then the display, relays and the mA output are held at their last known values until a valid reading is obtained. If required, then you can change this so that the unit goes to high (100% of span), or low (empty) as follows: Option Description...
Auxiliary P810 Units This parameter determines whether the Measurement units (P104) are displayed on the auxiliary line of the display in run mode. Option Description 0 = No Measurement units will not be displayed 1 = Yes (Default) Measurement units will be displayed P811 Alarms Messages This parameter determines whether notification messages are displayed on the auxiliary line of the display in run mode when an alarm relay is switched on...
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P814 Miscellaneous Messages This parameter determines whether notification messages are displayed on the auxiliary line of the display in run mode when a miscellaneous relay is switched on or off. The message is in the form “Clock ON”. Option Description 0 = No (Default) Misc.
Totaliser P820 Totaliser Displays the current value of the, non-resettable totaliser. During run mode this totaliser can be viewed via the “Totaliser” hot key, . Unlike the resettable totaliser this totaliser cannot be reset whilst in run mode, it can however be reset whilst in program mode by accessing P820 Totaliser and entering zero.
mA Output 1 Parameters Range P830 mA Range This parameter determines the range of the mA output, from the following. Option Description 0= Off mA output disabled. 1= 0 to 20 mA mA output directly proportional to the mA mode (P831), so if the reading is 0% the output is 0mA.
Setpoint By default, the mA Output will represent the empty (0 or 4mA dependant on (P830) mA Range) and 100% of the operational span (20mA), but you may wish to have the output represent a section of the operational span. For example, the application has an operational span of 6 metres but output is to represent empty (0 or 4mA dependant on (P830) mA Range) to a level of 5 metres (20mA).
Trim P838 mA Low Trim If the remote device you are connected to is not calibrated, and not showing the correct low value (reading), then you can trim it using this parameter. You can either type in the offset directly, or use the arrow keys to move the output up and down until you get the expected result (reading) on the remote device that is connected.
mA Output 2 Parameters mA2 Range P890 mA2 Out Range This parameter determines the range of the mA output, from the following. Option Description 0= Off mA output disabled. 1= 0 to 20 mA mA output directly proportional to the mA mode (P891), so if the reading is 0% the output is 0mA.
mA2 Setpoint By default, the mA Output will represent the empty (0 or 4mA dependant on (P890) mA Range) and 100% of the operational span (20mA), but you may wish to have the output represent a section of the operational span. For example, the application has an operational span of 6 metres but output is to represent empty (0 or 4mA dependant on (P890) mA Range) to a level of 5 metres (20mA).
mA2 Trim P896 mA2 Low Trim If the remote device you are connected to is not calibrated, and not showing the correct low value (reading), then you can trim it using this parameter. You can either type in the offset directly, or use the arrow keys to move the output up and down until you get the expected result (reading) on the remote device that is connected.
Compensation Parameters Offset P851 Measurement Offset The value of this parameter is added to the measured distance, in Measurement Units (P104). This Offset will be added to the level, as derived from the transducer, and will affect everything including the reading on the display, the relay setpoints and the mA output.
Velocity P860 Sound Velocity This parameter allows for the velocity of sound to be changed according to the atmosphere the transducer is operating in. By default, the velocity is set for sound travelling in air at an ambient temperature of 20 degrees centigrade. Default = 342.7m/sec.
P875 Rate Time This parameter is the period (in seconds) over which the material level rate of change is averaged before the Rate Value (P877) is updated. If the Rate Distance (P876) is exceeded before the Rate Time (P875) has expired, then the Rate Value (P877) will be updated immediately.
Echo Processing Parameters Transducer Status P900 Transducer Status This parameter shows the current state of the transducer. The value means the following. Option Description 0= OK Transducer working correctly. 1= Disabled Transducer is not being used (mA input is being used instead, so P101=1) 2= Stuck High Indicates that the power and signal lines on the...
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P905 Sensitivity This parameter sets the minimum DATEM level and can be increased to cover a high noise floor in noisy applications. It is recommended that this parameter not be changed unless necessary as any echo below the DATEM will be ignored.
DATEM Parameters The following two parameters are used to make changes to the DATEM trace such as setting it to its default value or using it to select a particular echo, both parameters are accessed directly by simply entering Program Mode then typing in the parameter number and pressing ENTER.
System Parameters Passcode P921 Enable Code Enables the passcode (P922), which means the passcode must be entered to go into program mode. If disabled (set to 0), then no passcode is required, and ENTER is used to enter program mode. Default = 1 (Enabled) P922 Passcode This is the passcode that must be used to enter program mode.
System Information The following three parameters do not affect how the unit performs, but details, contained in them, may be required, by Pulsar, when making technical enquiries. P926 Software Revision This parameter will display the current software revision. It is read only and cannot be changed.
Date & Time The date and time is used to, control specific relay functions and date stamp certain events that are contained in the Data Logs. It is also used in conjunction with the system watchdog that monitors the times the unit has been started.
P937 Pump Relay Colour This parameter selects the colour that a pump relay should be when it is in its “ON” state. The default is 2 = green, but can be changed to ‘no colour’, red or yellow. P938 Control Relay Colour This parameter selects the colour that a control relay should be when it is in its “ON”...
P940 Number of Starts This parameter shows how many times the unit has been powered up. P941-P960 Start Date & Time Parameters P941 and P942 show the date and time that the unit was last started. There are ten start dates & times recorded which are detailed in parameters P943 - P960.
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P973 Start Day Use this parameter to enter the day of the week (P974) that Daylight Saving Time is to start. Option Description 2= Monday DST will start on a Monday 3= Tuesday DST will start on a Tuesday 4= Wednesday DST will start on a Wednesday 5= Thursday DST will start on a Thursday...
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P975 Start Month This parameter is used to select the month, in which Daylight Saving Time will start. Option Description 1= January DST will start during the month of January 2= February DST will start during the month of February 3=March (Default) DST will start during the month of March 4= April...
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P978 End Week This parameter will determine the week of the month (P975) in which Daylight Saving Time is to end. Option Description 1= Week 1 DST will end on day (P977) in the first week (P978) of the month (P979). 2= Week 2 DST will end on day (P977) in the second week (P978) of the month (P979).
Please refer to the relevant communications manual for availability of parameters and details of options. Remote Alarm When a Modem is connected to, via the RS232 port, (Consult Pulsar or your local distributor for further details), the following parameters are used to set up the Quantum...
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P145 Tel. No.1 This parameter is used to enter the number of ‘0’s that appear at the beginning of the telephone number to be dialled that is to receive the message. Option Description No ‘0’s present at the beginning of the 0= None telephone number to be dialled.
Test Parameters Simulation P980 Simulate Test mode is used to simulate the application and confirm that all parameters and relay setpoints have been entered as expected. During simulation, there is a choice of whether the relays will change state (hard simulation) or not (soft simulation), but the LED’s will always change colour as programmed, and the current output will change.
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P981 Increment By default, simulation mode will move by 0.1m steps in manual simulation and by 0.1m/min in automatic simulation. Altering the increment can change this value. P982 Rate In automatic mode, the rate at which the level will move up and down, is determined by distance, P981 Increment and the time, P982 Rate which by default is set to 1min and can be changed as required.
Hardware P990 Self Test If you enter 1 for this parameter, then the unit will perform a self-test. This will confirm that the various parts of the circuitry are working correctly. You will see confirmation messages that the clock and the EEPROM are working correctly, and error messages for any parts that fail.
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P995 Keys Test You should press each key, to confirm it works, with a counter showing how many more keys you have to press. Press the CANCEL key last, as this will confirm if all keys were pressed or not. If they were not, then an error message is displayed.
Chapter 6 Troubleshooting This section describes many common symptoms, with suggestions as to what to do. Symptom What to Do Display blank, transducer not firing. Check power supply, voltage selector switch and fuse. Displays “No Xducer” Check wiring to transducer. Displays “Xducer Flt”...
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“FPn ComErr” displayed where the rate There are two reasons for this information should be displayed for the error being displayed. The FlowPulse in question. first is that there is a problem with the communications between the FlowPulse(‘s) in question, this will require someone to make sure the FlowPulse(‘s) are connected correctly.
Chapter 7 Disposal Incorrect disposal can cause adverse effects to the environment. Dispose of the device components and packaging material in accordance with regional environmental regulations including regulations for electrical \ electronic products. Transducers Remove power, disconnect the Transducer, cut off the electrical cable and dispose of cable and Transducer in accordance with regional environmental regulations for electrical \ electronic products.
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LOAT WITCH ACKUP Common Par. Parameter Details Entered Values Description Default P330 Mode 0=Off P331 Input Filter P332 Pump Run Time 0.1 mins. Dig. Input 1 Parameter Details Entered Values Description Default P333 Type 1=Input N.C. P334 Function 0=Off P335 Forced Level 0.1 metres Dig.
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ARIFF UARD Set Up Parameter Details Entered Values Description Default P393 Enable P394 Lead Time 3.00 mins P395 Lag Time 6.00 mins P396 Min. Pump Run 60 sec. P581 P397 Minimum Head 0.000 metres P398 Overflow Level 0.000 metres Peak Time 1 Parameter Details Entered Values Description...
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mA O UTPUT Range Parameter Details Entered Values Description Default 2 = 4 - 20 P830 mA Out Range Operation P581 Parameter Details Entered Values Description Default P831 mA Out Mode 0 = Default Set Point P581 Parameter Details Entered Values Description Default P834...
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mA O UTPUT mA2 Range Parameter Details Entered Values Description Default 2 = 4 - 20 P890 mA Out Range mA2 Operation P581 Parameter Details Entered Values Description Default P891 mA Out Mode 0 = Default mA2 Set Point P581 Parameter Details Entered Values Description...
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COMPENSATION Offset Parameter Details Entered Values Description Default P851 Measurement Offset 0.0 mA Temperature Parameter Details Entered Values Description Default P852 Temperature Source Automatic P854 Fixed Temperature 20.00 Deg. C Velocity Parameter Details Entered Values Description Default P860 Sound Velocity 342.720 OVF Persist Parameter Details...
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Filters Parameter Details Entered Values Description Default P880 Gate Mode 0 = Fixed P881 Fixed Distance 0.20 metres P882 Process Filter 3 = Slow ROCESS Xducer Status Parameter Details Entered Values Description Default P900 Xducer Status Read Only P901 Echo Confidence Read Only P902 Echo Strength...
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Date & Time Parameter Details Entered Values Description Default P931 Date Current Date P932 Time Current Time P933 Date Format 1=DD:MM: LED Colours Parameter Details Entered Values Description Default P935 Off Colour 3 = Yellow P936 Alarm Colour 1 = Red P937 Pump Colour 2 = Green...
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