Marzocchi MXC Coil Instructions Manual
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Marzocchi MXC Coil Instructions Manual

Marzocchi MXC Coil Instructions Manual

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INSTRUCTIONS
GENERAL RULES
1. Where specified, assemble and disas-
semble the shock absorption system us-
ing the M
2. On reassembling the suspension system,
always use new seals.
3. Clean all metal parts with a special,
preferably biodegradable solvent, such
as trichloroethane or trichloroethylene.
4. Before reassembling, lubricate all parts
in contact with each other using silicone
fat spray or a specific oil for seals.
5. Always grease the lip seal rings before
reassembling.
MXC
6. Use wrenches with metric size only.
Wrenches with inch size might damage
Coil
the fastening devices even when their
size is similar to that of the wrenches in
metric size.
special tools only.
ARZOCCHI

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Summary of Contents for Marzocchi MXC Coil

  • Page 1 INSTRUCTIONS GENERAL RULES 1. Where specified, assemble and disas- semble the shock absorption system us- ing the M special tools only. ARZOCCHI 2. On reassembling the suspension system, always use new seals. 3. Clean all metal parts with a special, preferably biodegradable solvent, such as trichloroethane or trichloroethylene.

  • Page 2: Failures, Causes And Remedies

    FAILURES, CAUSES AND REMEDIES This paragraph reports some failures that may occur when using the fork. It also indicates possible causes and suggests a remedy. Always refer to this table before doing any repair work. FAILURES CAUSES REMEDIES Oil leaking though the top of slider 1.

  • Page 3: Recommendations For Maintenance

    RECOMMENDATIONS FOR INSTALLATION MAINTENANCE Installing the fork on a bicycle is a very DISC BRAKE SYSTEM ASSEMBLY delicate operation that should be carried If a disc brake system is installed, it is forks are based on advanced ARZOCCHI out with extreme care. The installation should possible to replace original brake supports technology, supported by year-long experi- always be checked by one of our Technical...

  • Page 4: Spring Preload

    ADJUSTMENT SPRING PRELOAD REBOUND ADJUSTMENT VIA Take off the rubber protection (2). INNER PUMPING ROD To change preload, turn the screw (4) The adjuster controlling REBOUND damp- inside cap (5) using a 4 mm Allen wrench. ing adjustment is accommodated inside Turn out the screw (4) completely, then pumping rod (10) inside each fork leg.

  • Page 5: Disassembly Diagram

    DISASSEMBLY GENERAL – The reference numbers given in this section relate to the components shown in the fork exploded view. – Before starting any operation. please read the diagram below. It shows the quickest procedure and the exact disassembling sequence. Locate the part you need to remove in the diagram, then look at the arrows to determine which other parts you need to remove first.
  • Page 6 SPRING CHANGE FIG. 2 PILOT BUSHING AND SEAL FIG. 1 Push the stanchions into the sliders and ASSEMBLY CHANGE Unscrew the caps (5) with a 21 mm socket remove the lower washer (7) and the FIG. 3 wrench. spring (8) from each fork leg. Turn the fork leg upside-down and unscrew Remove the caps complete with O-ring (6) Drain all oil from the fork legs.
  • Page 7 FIG. 4 FIG. 5 FIG. 6 Withdraw the crown and stanchions as- Remove the dust seal (15) from the top of Remove the stop ring (16) from the sliders sembly (1) from the sliders (20). the sliders using a small screwdriver. by placing the screwdriver bit in one of the three openings on the stop ring.
  • Page 8 FIG. 7 FIG. 8 FIG. 9 Fit the slider protector (A) onto the slider Remove the upper washer (18) from the Fit the bit of a small screwdriver into upper and remove the oil seal (17) with the help slider. edge slot of the pilot bushing (19) and lift of a large screwdriver.
  • Page 9 PUMPING ROD CHANGE VALVE ASSEMBLY CHANGE FIG. 10 FIG. 11 Remove the foot buffer (21) complete with To check that the valve assembly is operat- O-ring (23) from the pumping rod ends ing correctly, it is necessary to work on the (10).
  • Page 10 REASSEMBLY FIG. 13 FIG. 14 Fit the upper washer (18) into the slider so Lubricate the oil seal (17) and place it onto CAUTION: before reassembling, all metal that it touches the pilot bushing. the seal press (B) with the hollow side components should be washed carefully toward the slider.
  • Page 11 FIG. 15 FIG. 16 VALVE AND PUMPING ROD Insert the stop ring (16) into the slider Lubricate the dust seals (15) and fit them ASSEMBLY making sure it is properly seated into place. into the stanchions from the spring end. FIG.
  • Page 12 FIG. 18 FIG. 19 CROWN AND STANCHIONS Lubricate the O-rings (22) and (23) and Insert pumping rod just assembled in the ASSEMBLY reassemble the foot buffer (14) onto pump- stanchion, bring valve assembly (D) fully FIG. 20 Fit the crown and stanchions assembly (1) ing element end (10).
  • Page 13 FIG. 21 HOW TO FILL WITH OIL SPRING AND CAP Screw the foot nut (21) on the pumping rod FIG. 22 FIG. 23 threaded end (10). Pour oil little by little when the stanchions Fit the spring (8) and washer (7) into each Tighten to 11 Nm.
  • Page 14 FIG. 24 Lubricate the O-ring (6) on the cap (5). Turn the preload adjuster (4) inside the cap until setting minimum preload (see section ADJUSTMENT). Start the complete cap assembly into the stanchion tube thread by hand. Tighten the cap (5) to 20 Nm. Set spring preload as specified in section ADJUSTMENT.

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