ZIEHL-ABEGG Dcontrol PKDM6 Operating Instructions Manual

ZIEHL-ABEGG Dcontrol PKDM6 Operating Instructions Manual

P-controller and speed controller for variable voltage 3 ~ fans
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english
Dcontrol
PKDM6..80
P-controller and speed controller for variable voltage 3 ~ fans
Operating Instructions
Software version: D2498A from Version 02.00
L-BAL-E143-GB 1914 Index 009
Part.-No.

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Summary of Contents for ZIEHL-ABEGG Dcontrol PKDM6

  • Page 1 english Dcontrol PKDM6..80 P-controller and speed controller for variable voltage 3 ~ fans Operating Instructions Software version: D2498A from Version 02.00 L-BAL-E143-GB 1914 Index 009 Part.-No.
  • Page 2: Table Of Contents

    Operating Instructions Dcontrol – model series PKDM6..80 Content General notes ............. Structure of the operating instructions .
  • Page 3 Operating Instructions Dcontrol – model series PKDM6..80 5.10.1 D1 = Enable (Device ON / OFF) ........5.10.2 D2 = Reverse action of the control function .
  • Page 4: General Notes

    We do not accept any liability for possible errors or omissions in the information contained in data, illustrations or drawings provided. ZIEHL-ABEGG SE is not liable for damage due to misuse, incorrect use, improper use or as a consequence of unauthorized repairs or modifications.
  • Page 5: Explanations Of Symbols

    Operating Instructions Dcontrol – model series PKDM6..80 Safety instructions Explanations of symbols Safety instructions are highlighted with warning triangles and are depicted according to the degree of hazard as follows. Attention! General hazardous area. Death or severe injury or significant property damage can occur if the corresponding precautions are not taken! Danger due to electric current Danger by dangerous, electric voltage! Death or severe injury can occur if the corresponding...
  • Page 6: Work On The Device

    Use only genuine spare parts / genuine wearing parts / genuine accessories from ZIEHL-ABEGG.Th- ese parts were specifically designed for the device. There is no guarantee that parts from non-original sources are designed and manufactured in correspondence with load and safety requirements.
  • Page 7: Product Overview

    The name plate carries the technical data valid for the delivered product. Example for name plate Designation Designation Type designation Part no. ZIEHL-ABEGG brand name Serial number Type of voltage Production code Line voltage DATA MATRIX code serial number Mains frequency...
  • Page 8: Mounting

    Operating Instructions Dcontrol – model series PKDM6..80 Mounting 4 Mounting General notes Attention! The following points must be complied with during the mechanical installation to avoid causing a defect in the device due to assembly errors or environmental influences: • Before installation remove the device from the packing and check for any possible shipping damage! Start-up is not allowed in the case of transport damage! •...
  • Page 9: Fastening The Device

    Operating Instructions Dcontrol – model series PKDM6..80 Mounting Fastening the device The type of fastening and the number of fastening points are dependent on the housing design. All the fastening points available must be used for safe fastening. Proceed as follows: Type PKDM6/10 (PKDM12/15) Fastening at 3 points GM00012A_M...
  • Page 10 Operating Instructions Dcontrol – model series PKDM6..80 Mounting Type PKDM25/35E (PKDM50/80E) Fastening at 4 points SR031X17_M 12.07.2017 " Drill 4 fastening points. Screw in screws “1” - “4” up to a distance of approx. 5 mm and mount the device. "...
  • Page 11: Outdoor Installation

    Operating Instructions Dcontrol – model series PKDM6..80 Electrical installation Outdoor installation Outdoor installation is possible up to -20 °C when the controller supply is not switched off. Installation must be protected from the effects of weather as much as possible, including protection from direct sunlight! Installation location for agriculture When using for animal keeping, do not install the device directly in the stable but in a separate room...
  • Page 12: Harmonics Current For Devices ≤ 16 A

    Operating Instructions Dcontrol – model series PKDM6..80 Electrical installation 5.2.3 Harmonics current for devices ≤ 16 A According to EN 61000-3-2 these devices are to be classified as “professional” devices. Connection to a low voltage supply (public networks) is allowed insofar as this has been clarified with the respective energy supply company responsible.
  • Page 13: Residual-Current-Operated Protective Device

    Operating Instructions Dcontrol – model series PKDM6..80 Electrical installation Residual-current-operated protective device Danger due to electric current Owing to possible leakage currents occurring when the device is switched on, it is advisable to use short-time-delayed current-operated circuit-breakers. This prevents any triggering by mistake. Plants without neutral conductor connection Mains connection.
  • Page 14: Signal Connection Or Sensor Connection To Analog Inputs (Analog In 1, Analog In 2)

    Operating Instructions Dcontrol – model series PKDM6..80 Electrical installation Signal connection or sensor connection to analog inputs (Analog In 1, Analog In 2) The unit has two analog inputs: Analog In 1 and Analog In 2 The connection is independent of the programmed operating mode and from the sensor signal employed.
  • Page 15: Sensor Connection For Operation As P-Controller 2.01

    Operating Instructions Dcontrol – model series PKDM6..80 Electrical installation Diagram: setting signal and output voltage (ohmic load) n-min 30 % U n-max. = 100 % U 100 % n-min 0 % U n-max. = 100 % U n-min 20 % U n-max.
  • Page 16: Output Voltage 0 - 10 V (A1 = Analog Out 1)

    Operating Instructions Dcontrol – model series PKDM6..80 Electrical installation Output voltage 0 - 10 V (A1 = Analog Out 1) Connection to terminals “A1” - “GND” = “Analog Out 1” (I 10 mA). It is not permissible to connect outputs of several devices to each other! The function of the signal output A1 (Analog Out 1) can be determined by DIP 8 ( basic settings / dipswitches).
  • Page 17: Relay Outputs (K1)

    Operating Instructions Dcontrol – model series PKDM6..80 Electrical installation 5.11 Relay outputs (K1) An external fault indicator is available over the potential-free contacts of the built-in relay (max. contact rating Technical data and connection diagram). For operation the relay is energized, terminals “11” and “14” are bridged. For fault the relay is de- energized, terminals “11”...
  • Page 18: Usb-Interface

    Operating Instructions Dcontrol – model series PKDM6..80 Electrical installation Information • Pay attention to sufficient distance from powerlines and motor wires (min. 20 cm). • Except the data link "A (D+)", "B (D-)" and "GND"- connection may no further cable cores of the data line be used.
  • Page 19: Operating And Display Elements

    Operating Instructions Dcontrol – model series PKDM6..80 Operating and display elements 6 Operating and display elements Pband n-max n-min 15.09.2011 v_pkdm_bedien_anzeige.VSD Potentiometer Function dependently on selected mode of operation • Speed controller 1.00 adjusting via built-in potentiometer: output voltage 0 - 100 %.
  • Page 20: Base Setup

    Operating Instructions Dcontrol – model series PKDM6..80 Base setup 7 Base setup Programming of the desired function (Speed controller / P-Controller) • It is possible to use the device as a Speed controller or as a P-controller. Selection of the function must first be made by setting the internal dipswitch “S1”.
  • Page 21: Select Operation Mode

    Operating Instructions Dcontrol – model series PKDM6..80 Base setup Select operation mode Simple installation is possible through the use of modes of operation. Signal or Sensor Mode Function (input) Speed controller, setting the output voltage by internal potentiometer 1.00 “set”. Speed controller, setting the output voltage by external signal (factory 1.01 Signal 0 - 10 V (E1)
  • Page 22: Dipswitch For Operation As P-Controller: 2.01 , 2.02 , 3.01 , 3.02

    Operating Instructions Dcontrol – model series PKDM6..80 Base setup Dipswitch for operation as P-controller: 2.01 2.02 3.01 3.02 For operation as a P-controller (DIP ) the actual value measured by the sensor is compared with the nominal value that has been set. The output voltage and hence the rotational speed of the connected motor automatically change as a function of the parameter settings.
  • Page 23: Hardstart Function Dip 6

    For special applications (e.g. unstable mains supply, phase position other than 120° on a soft generator or for transformer operation) this can be disconnected after consultation with ZIEHL-ABEGG. The motor is thus no longer protected by TWO PHASE OPERATION (observe Motor protection chapter).
  • Page 24: Start-Up

    Operating Instructions Dcontrol – model series PKDM6..80 Start-up 8 Start-up Prerequisites for commissioning Attention! 1. You must mount and connect the device in accordance with the operating instructions. 2. Double check that all connections are correct. 3. The mains voltage must match the information on the rating plate. 4.
  • Page 25: Operation With Two Variable Output Voltages (Two Steps)

    Operating Instructions Dcontrol – model series PKDM6..80 Setting for operation 9.1.2 Operation with two variable output voltages (two steps) DIP2 = for setting via external signall. Switchover between two steps via external potential-free contact possible. • Step 1 (low speed). When there is no input signal connected to the input terminal “E1”, then the unit supplies the output voltage set by “n-min”.
  • Page 26: Temperature Control 2.01 And 2.02

    Operating Instructions Dcontrol – model series PKDM6..80 Setting for operation Temperature control 2.01 2.02 2.01 Temperature control with one sensor 2.02 Temperature control with 2 sensors. Automatic control to the temperature sensor with higher value. 9.2.1 Setting for operation as Temperature controller Setpoint For Temperature control with passive sensors type TF..
  • Page 27: Example Temperature Control "Cooling Function" (Factory Setting)

    Operating Instructions Dcontrol – model series PKDM6..80 Setting for operation 9.2.2 Example Temperature control “Cooling function” (factory setting) • “Val > Set = n+” (DIP4 = • Temperature sensor type TF.. (KTY), PT1000 Settings • 25 °C set = 50 % •...
  • Page 28: Pressure Control Condensers 3.01 And 3.02

    Operating Instructions Dcontrol – model series PKDM6..80 Setting for operation Pressure control condensers 3.01 3.02 3.01 Pressure control condensers (refrigeration) 3.03 Pressure control condensers (refrigerant technology) with 2 sensors. Automatic control to the pressure sensor with higher value (for two circuit condensers). 9.3.1 Setting for operation as Pressure controller Setpoint...
  • Page 29: Setting With Refrigerant Medium Table

    Operating Instructions Dcontrol – model series PKDM6..80 Setting for operation 9.3.3 Setting with refrigerant medium table Information Calculation for relative pressure (differential measurement of pressure relative to ambient pressure). MBG-30I 15.00 18.00 0.00 1.50 3.00 4.50 6.00 7.50 9.00 10.50 12.00 13.50 16.50...
  • Page 30: Diagnostics / Faults

    Operating Instructions Dcontrol – model series PKDM6..80 Diagnostics / Faults 10 Diagnostics / Faults Operating conditions are indicated by the status LED with flashing code. 30.01.2012 v_flash_explain1_7.VSD Reaction of Controller Relay Code LED Explanation Adjustment In the event of a mains interruption the unit switches “OFF”...
  • Page 31: If Controller Doesn´t Work Correctly

    Operating Instructions Dcontrol – model series PKDM6..80 Diagnostics / Faults Signal fault Code 6 for input “E1” Code 7 for input “E2” The device works with minimal or maxi- mum modulation depending on whether Function only in controller mode (from there is a short-circuit or an interruption, 2.01 and on the programmed mode of opera-...
  • Page 32: Enclosure

    Operating Instructions Dcontrol – model series PKDM6..80 Enclosure 11 Enclosure 11.1 Technical data Version: housing IP54, internal semiconductor fuses Integrated semi- Rated cur- max. line max. heat Rated tem- conductor fuse rent fuse dissipation Weight perature Type Part-No. [°C] [kg] PKDM6 304587 FF20 A 6x32 mm...
  • Page 33 Operating Instructions Dcontrol – model series PKDM6..80 Enclosure Version: housing IP20, for switch cabinet mounting without internal semiconductor fuses Semiconductor Rated cur- max. line max. heat Rated tem- fuse on site rent fuse dissipation Weight perature Type Part-No. [°C] [kg] PKDM25E 304622 FF50 A D02...
  • Page 34: Max. Load Depending On Ambient Temperature

    Operating Instructions Dcontrol – model series PKDM6..80 Enclosure • PKDM6...20: 2,5 mm Maximum cross section for line • and motor connection PKDM25/35: 10 mm • PKDM25/35E: 10 mm • PKDM50/80E: 35 mm 11.1.1 Max. load depending on ambient temperature The maximum permissible temperature for the rated current at rated voltage is specified as rated temperature.
  • Page 35: Connection Diagram

    Operating Instructions Dcontrol – model series PKDM6..80 Enclosure 11.2 Connection diagram Dcontrol PKDM 24 Vdc Kontaktbelastung 6 mA max. Contact rating TB/TP Digital Analog 24 V DC Analog Analog Digital max. AC 250 V 2 A In 1 Out 1 In 1 In 2 In 1/2...
  • Page 36 Operating Instructions Dcontrol – model series PKDM6..80 Enclosure 11.2.1 Connection suggestion for several motors with motor protection units type STDT • “TB” Full motor protection by switch-off when activating the attached thermostat switches . Reset after malfunction by key press. •...
  • Page 37: Dimensions [Mm]

    Operating Instructions Dcontrol – model series PKDM6..80 Enclosure 11.3 Dimensions [mm] PKDM6/10 (PKDM12/15) PKDM20 (PKDM25/35) L-BAL-E143-GB 1914 Index 009 Part.-No. 37/40...
  • Page 38: L-Bal-E143-Gb 1914 Index 009 Part.-No

    Operating Instructions Dcontrol – model series PKDM6..80 Enclosure PKDM25/35E (PKDM50/80E) PKDM50/80 L-BAL-E143-GB 1914 Index 009 Part.-No. 38/40...
  • Page 39: Index

    Operating Instructions Dcontrol – model series PKDM6..80 11.4 Index basic speed Speed controller bypass circuit speed limiter control cable Technical data 3, 29 control function two steps CosPhi adjustment two-wire-technology current-operated circuit- breakers Ex zones external potentiometer voltage regulation external signal heat dissipation 29-30 Input resistance...
  • Page 40: Manufacturer Reference

    Manufacturer reference Our products are manufactured in accordance with the relevant international regulations. If you have any questions concerning the use of our products or plan special uses, please contact: ZIEHL-ABEGG SE Heinz-Ziehl-Straße 74653 Künzelsau Telephone: +49 (0) 7940 16-0 Telefax: +49 (0) 7940 16-504 info@ziehl-abegg.de...

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