Table of Contents
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ELECTRIC ACTUATOR
E024, EO25, E026, EO29 & E030
Installation Operation and Maintenance Instructions
TABLE OF CONTENTS
Electric Actuator Specifications...................................... 2
Overview ................................................................................ 3
Actuator Wiring Diagrams ................................................ 4
VMS-35 Specifications and Wiring Diagram .............. 5
VMS -35 Installation and Testing .................................... 6
VMS -35 Battery Replacement ........................................ 7
Removal of E024 & E025 ................................................... 8
Removal of E026, E029 & E030......................................10
Installation of E026, E029 & E030 .................................11
Set-up ....................................................................................12
Control Action ....................................................................13
Power Failure Direction E025 & E026 .........................14
Indicator Lights ..................................................................15
Installation Drawings ................................................ 16-17
Addendum A ................................................................ 18-20
Addendum B ................................................................ 21-25
92500115 RevD
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Summary of Contents for Warren Controls E024
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Page 1: Table Of Contents
VMS-35 Specifications and Wiring Diagram ....5 VMS -35 Installation and Testing ........6 VMS -35 Battery Replacement ........7 Removal of E024 & E025 ........... 8 Installation of E024 &E025 ..........9 Removal of E026, E029 & E030........10 Installation of E026, E029 & E030 .........11 Set-up ..................12... -
Page 2: Electric Actuator Specifications
______________________________________________________________________________________________ Capacitor: E025, E026 Capacitor charge time 5 to 20 seconds ______________________________________________________________________________________________ Manual Override: Yes, with supplied Allen Key (4mm E024, E025 / 5mm, E026, E029, E030) ______________________________________________________________________________________________ Construction: Aluminum die cast Yoke, plastic Housing ______________________________________________________________________________________________ Connections: 3 foot long 4 Conductor 18 gauge wire, pigtail (may include fifth pink colored conductor only used for factory programming. -
Page 3: Overview
Actuator 2. A single wire brings a 2-10 Vdc Feedback Signal. The Feedback Signal is not available using 4-20 mAdc. (E024, E029, E030) (E025, E026) DANGER PRESS THE MANUAL OVERRIDE BUTTON IN FIRMLY WHILE Manual Override is possible by turning off the power, pressing the Manual Override button OPERATING THE MANUAL and rotating the supplied Allen key in the Hex Override Socket. -
Page 4: Actuator Wiring Diagrams
ACTUATOR WIRING DIAGRAMS - PROPORTIONAL CONTROL 2-10 VDC ACTUATOR Common BK #1 ( ) Line RD #2 ( ) Volts 24 VAC CLASS 2 TRANSFORMER 2-10 VDC CONTROL Input, 2 to 10 VDC WH #3 (Y) SIGNAL 2-10 VDC FEED- OR #5 (U) Output, 2 to 10 VDC BACK... -
Page 5: Vms-35 Specifications And Wiring Diagram
VMS-35 BCM SPECIFICATIONS (BACK-UP CONTROL MODULE) Actuator Usage: E030 (E030 includes a VMS-35 BCM), E029, E024 Power supply: 24 VAC ± 20% 50/60 Hz Power Requirement: 40 VA MAX Power Output: 24 VAC 25VA 25W Total Number Actuators: One or Two... -
Page 6: Vms -35 Installation And Testing
INSTALLATION - PROPORTIONAL CONTROL 1. Disengage the 24 VAC building power circuit before wiring. Verify that the battery inside the VMS-35 has its wires disconnected and leave them that way for now. Disconnect them if they are connected. 2. Connect the VMS-35 to the actuator(s) as shown on wiring diagram. The VMS-35 can power one or two actuators. Actuator A: Connect terminal N01 to white wire from actuator to drive the valve stem to the rotation switch position. -
Page 7: Vms -35 Battery Replacement
VMS-35 (UB1213) BATTERY REPLACEMENT PROCEDURE: NOTE Normal valve operation under 24 VAC power need not be interrupted during battery replacement; however, the fail-safe function will not be avail- able until the new battery is in place, connected and sufficiently charged (typi- cally 2-4 hours). -
Page 8: Removal Of E024 & E025
READ ALL INSTRUCTIONS CAREFULLY BEFORE BEGINNING. REMOVAL OF E024 & E025 ACTUATORS FROM VALVE SEE DRAWING D3400024 on page 16 5) Use actuator manual override to raise the stem connector until the stem adapter is disengaged (See manual override on THESE INSTRUCTIONS TREAT THE ACTUATOR (ITEM 1) AND LINKAGE BASE page 3). -
Page 9: Installation Of E024 &E025
READ ALL INSTRUCTIONS CAREFULLY BEFORE BEGINNING. INSTALLATION OF E024 & E025 ACTUATORS ON THE VALVE 6) Rotate actuator to desired orientation. For the factory default SEE DRAWING D3400024 on page 16 actuator position the motor electrical wire end of the actuator THESE INSTRUCTIONS TREAT THE ACTUATOR (ITEM 1) AND LINKAGE BASE faces the outlet side of a 2-way valve, common “C”... -
Page 10: Removal Of E026 & E029/E030
READ ALL INSTRUCTIONS CAREFULLY BEFORE BEGINNING. REMOVAL OF E026 & E029/E030 ACTUATORS FROM VALVE 6) Loosen yoke locknut (Item 4) until it is free of bonnet. SEE DRAWING D3400025 on page 17 7) Remove spacer ring (Item 3). 1) Remove line pressure and isolate valve in piping. 8) Remove actuator from valve. -
Page 11: Installation Of E026, E029 & E030
READ ALL INSTRUCTIONS CAREFULLY BEFORE BEGINNING. INSTALLATION OF E026 & E029/ E030 ACTUATORS ON THE VALVE SEE DRAWING D3400025 on page 17 6) Rotate actuator to desired orientation. For the factory default actuator position the motor electrical wire end of the actuator THE SILVER SPACER RING THAT COMES WITH THE ACTUATOR MUST BE faces the outlet side of a 2-way valve, common “C”... -
Page 12: Set-Up
SET-UP Prior to enabling the power perform the following check: Verify the Control Signal. The default Control Signal is 2-10 Vdc (see the wiring diagram for 4-20 mAdc). Review the Control Action by inspecting the Rotation Switch position. Confirm the Power Failure mode by inspecting the Fail-Safe switch. Verify that the actuator is correctly installed on the valve body Enable the Power Source. -
Page 13: Control Action
E024, E025, E026, E029 & E030 Actuators - Rotation Switch position. How the valve and actuator react to the Control Signal. The Fail-Safe position during Loss of Power and Loss of Signal are identical for an E024 and E029/E030 with VMS-35. For on-off control see Addendum B on pages 21-25. -
Page 14: Power Failure Direction E025 & E026
POWER FAILURE E025 & E026 Actuators - Fail-Safe Switch position: Valve and actuator Power Failure Direction. DESCRIPTION FACING Up Arrow Power Failure Direction is Fail Open (FO) 2-way valves and Upper Port (E025 & E026) Closed for 3-way valves. Down Arrow Power Failure Direction is Fail Closed (FC) for 2-way valves and Lower (E025 &... -
Page 15: Indicator Lights
INDICATOR LIGHTS STATUS ADAPTION/ POWER DESCRIPTION (yellow LED) (green LED) ILLUMINATED Normal (no faults) BLINKING Power Failure is active ( E025 & E026 only) ILLUMINATED Fault is detected No Power or Capacitors charging ILLUMINATED ILLUMINATED Auto-Calibration is running NOTE: 1) Verify Control and Feedback Wiring and Signals if a Fault is detected. -
Page 16: Installation Drawings
D3400024 2600 Emrick Blvd • Bethlehem, PA 18020 • USA • 800-922-0085 • www.warrencontrols.com... - Page 17 D3400025 HVAC_BAC_ELECTRIC_IOM_RevCa_0219...
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Page 18: Addendum A
ADDENDUM A READ ALL INSTRUCTIONS CAREFULLY BEFORE BEGINNING. REMOVAL OF E024 & E025 ACTUATOR AND LINKAGE BASE FROM VALVE SEE DRAWING D3400024 on page 16 6) Adjust the socket head cap screws (Item 13) so the teeth of the front linkage lock nuts (Item 14) will not interfere with the THESE INSTRUCTIONS SHOULD ONLY BE USED IF THE SOCKET HEAD teeth of linkage base tracks (Item 17). - Page 19 ADDENDUM A READ ALL INSTRUCTIONS CAREFULLY BEFORE BEGINNING. INSTALLATION OF E024 & E025 ACTUATOR AND LINKAGE BASE ON A VALVE SEE DRAWING D3400024 on page 16 7) Press the manual override button then use the actuator manual override to lower the stem connector until a slight resistance is felt.
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Page 20: Addendum A
ADDENDUM A READ ALL INSTRUCTIONS CAREFULLY BEFORE BEGINNING. INSTALLATION OF E024 & E025 ACTUATOR AND LINKAGE BASE ON A VALVE CONTINUED 10) Press the first threaded linkage nut into the socket on the actuator rail and hold. The dovetail on the threaded linkage 13) Lock stem connector clamp, use fingers on the front and nut must fully engage the groove on the linkage base track. -
Page 21: Addendum B
ADDENDUM B ACTUATOR WIRING DIAGRAM ON-OFF CONTROL On - Off ACTUATOR Common BK #1 ( ) Line RD #2 ( ) Volts 24 VAC CLASS 2 TRANSFORMER WH #3 (Y) 2-10 VDC FEED- OR #5 (U) Output, 2 to 10 VDC BACK HVAC_BAC_ELECTRIC_IOM_RevCa_0219... - Page 22 ADDENDUM B VMS-35 WIRING DIAGRAM ON-OFF CONTROL OUTPUT TO VMS-35 OUTPUT TO ACTUATOR B ACTUATOR A (IF USED) C1 NO1 C2 NO2 Existing Jumper OR#5(U) WH#3(Y) RD#2(+) BK#1(-) OR#5(U) WH#3(Y) RD#2(+) BK#1(-) Power Actuator A Actuator B 24 VAC (RECOMMENDED) (RECOMMENDED) 1.
- Page 23 ADDENDUM B INSTALLATION ON-OFF CONTROL 1. Disengage the 24 VAC building power circuit before wiring. Verify that the battery inside the VMS-35 has its wires disconnected and leave them that way. Disconnect them if they are connected. 2. Connect the VMS-35 to the actuators as shown. The VMS-35 can power one or two actuators. Actuator A: Connect terminal AC to red wire from actuator to provide power.
- Page 24 On-Off Control Action Facing Up Arrow WH#3(Y) connected to RD#2(+) Closes 2-way valves and Closes Lower (E024 & E029 without VMS-35) port 3-way valves. WH#3(Y) not connected to RD#2(+) Opens 2-way valves and Closes Upper port 3-way valves. Facing Up Arrow...
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Page 25: Addendum B
ADDENDUM B CONTROL ACTION ON-OFF CONTROL (E024 and E029, E030) HVAC_BAC_ELECTRIC_IOM_RevCa_0219... - Page 26 NOTES 2600 Emrick Blvd • Bethlehem, PA 18020 • USA • 800-922-0085 • www.warrencontrols.com...
- Page 27 NOTES HVAC_BAC_ELECTRIC_IOM_RevCa_0219...
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Page 28: Hvac_Bac_Electric_Iom_Revca_0219
HVAC_BAC_ELECTRIC_IOM_RevCa_0219 2600 EMRICK BLVD • BETHLEHEM, PA 18020 • USA •800-922-0085 • WWW.WARRENCONTROLS.COM DEPENDABLE, RUGGED, PRECISION CONTROL VALVES AND ACCESSORIES...
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