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BKI HSS Series Service Manual

Multi - shelf merchandiser
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Multi - Shelf
Merchandiser Series
Series: HSS
Service Manual

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Summary of Contents for BKI HSS Series

  • Page 1 Multi - Shelf Merchandiser Series Series: HSS Service Manual...
  • Page 2 Warranty is in lieu of all other warranties, expressed or implied, and all other obligations or liabilities on the manufacturer’s part. BKI shall in no event be liable for any special, indirect or consequential damages, or in any event for damages in excess of the purchase price of the unit.

  • Page 3: Table Of Contents

    Table of Contents Table of Contents ................................. 1 Introduction ................................... 2 Shipping Damage ................................2 Safety Precautions ................................3 Safety Signs and Messages ............................3 Specific Precautions ..............................3 Safe Work Practices ..............................4 Health And Sanitation Practices ............................ 6 Food Handling ................................

  • Page 4: Introduction

    The BKI name and trademark on this unit assures you of the finest in design and engineering -- that it has been built with care and dedication -- using the best materials available. Attention to the operating instructions regarding proper installation, operation, and maintenance will result in long lasting dependability to ensure the highest profitable return on your investment.

  • Page 5: Safety Precautions

    HSS Hot Food Merchandiser Introduction Safety Precautions Always follow recommended safety precautions listed in this manual. Below is the safety alert symbol. When you see this symbol on your equipment, be alert to the potential for personal injury or property damage. Safety Signs and Messages The following Safety signs and messages are placed in this manual to provide instructions and identify specific areas where potential hazards exist and special precautions should be taken.

  • Page 6: Safe Work Practices

    Keep this manual with the Equipment This manual is an important part of your equipment. Always keep it near for easy access. If you need to replace this manual, phone the applicable BKI Technical Services Department: BKI North America: (864) 963-3471 BKI Europe: (44) 0870 9904242 CS-TM-003.01...
  • Page 7 Safety Labels section for illustration and location of safety labels on this unit. If you need a new safety label, obtain the number of the specific label illustrated on page 5, then phone the applicable BKI Technical Services Department: BKI North America: (864) 963-3471...

  • Page 8: Health And Sanitation Practices

    Health and Sanitation Practices BKI hot food merchandisers are manufactured to comply with health regulations and are tested and certified to NSF and FSA standards. You must operate the equipment properly, using only quality products and use meat thermometers to insure meats are thoroughly cooked.

  • Page 9: Installation

    Serious injury, equipment damage or death could result if attempting to install this unit yourself. Ensure that an authorized BKI service agent install the unit. Move the unit as close as possible to its permanent location before moving it off of the shipping pallet. Make certain there are no separately packed accessories before discarding packaging material.

  • Page 10: Counter Model

    National Electrical Code, ANSI NFPA 70-20XX. This unit, when installed by an authorized BKI service agent, must be wired for use in accordance with all applicable local, state, and federal codes. For specific electrical requirements and connections refer to the wiring diagram attached to the unit or provided in the Service Manual.
  • Page 11 HSS Hot Food Merchandiser Installation Supply Cable Connection It is recommended that the power supply cable shall be an oil resistance sheathed flexible cable to BS 6007 (code • designation HO7 RN-F). It is required that the power supply cable connection to the appliance terminal block, the earth conductor is to be •...

  • Page 12: Operation

    HSS Hot Food Merchandiser Operation Operation Figure 2. Main Power & Light Switches Controls and Indicators Item # Description Function Main Power Switch Turns power to the entire unit on or off. When placed in the on position, the unit heats to the preset temperature. When placed in the off position, power is removed from the entire unit.

  • Page 13: Operational Guidelines

    HSS Hot Food Merchandiser Operation Operational Guidelines Unit is intended for pre-package food products only. All food products should be preheated to 70°C (160°F ) minimum before being placed in the unit. Only use product packaging suitable for the application. Do not stack product packages on the shelf.

  • Page 14: Temperature Adjustment

    HSS Hot Food Merchandiser Operation Temperature Adjustment The temperature of each shelf’s surface is individually controlled via an adjustable thermostat. All of the thermostats are preset at the factory. It may be necessary to adjust the controls due to the food product type or store ambient conditions. Remove power from the unit before adjusting the thermostats.

  • Page 15: Maintenance

    HSS Hot Food Merchandiser Maintenance Maintenance Cleaning (Daily) Cleaning is not only necessary for sanitary reasons, but will increase sales appeal and maximize operating efficiency of the unit. Failure to remove power from this unit may cause severe electrical shock. This unit may have more than one disconnect switch.

  • Page 16: Troubleshooting

    Problem with building power Check circuit breaker at building power panel. supply If problem persists, contact BKI service agent for corrective action. Fuse in power cord plug is blown Contact BKI service agent for corrective (British units only).

  • Page 17: Parts Lists

    Parts Lists Parts Lists Use the information in the section to identify parts. To order parts, call your local BKI sales and service representative. Before calling, please note the model and serial numbers on the rating tag affixed to the unit.
  • Page 18 HSS Hot Food Merchandiser Parts Lists Table 1. Exterior Parts ITEM# MODEL# PART # DESCRIPTION HSS-2T GL0425G LH End Glass, Gray, HSS-2T GL0424G RH End Glass, Gray, HSS-2T HSS-3T & 4S GL0422M LH End Glass, Black, HSS-3T & 4S GL0422G LH End Glass, Gray, HSS-3T &...

  • Page 19: Shelves

    HSS Hot Food Merchandiser Parts Lists Shelves THERMOSTAT ACCESS TABS ON GUARD INSERT INTO SLOTS IN SHELF WIREWAY Table 2. Shelf Parts ITEM# MODEL# PART # DESCRIPTION HSS2 C0157 Heating Element, 300W, 208V C0158 Heating Element, 300W, 230V HSS3 C0763 Heating Element, 450W, 208V C0762 Heating Element, 450W, 230V...

  • Page 20: Blower / Heater Assembly

    HSS Hot Food Merchandiser Parts Lists Blower / Heater Assembly Table 3. Blower / Heater Assembly Parts ITEM# MODEL# PART # DESCRIPTION HSS2-3T, 4S, 4T &5T EN7003680S Fan, 368 mm, 230V, Capacitor Type HSS3-3T, 4S, 4T &5T EN7003690S Fan, 306 mm, 230V, Capacitor Type HSS4-3T, 4S, 4T &5T EN7003680S Fan, 368 mm, 230V, Capacitor Type...

  • Page 21: Control Parts

    HSS Hot Food Merchandiser Parts Lists Control Parts Table 4. Control Parts ITEM# MODEL# PART # DESCRIPTION T0106 Thermostat. 85-230F K0049 Knob, Thermostat TP0040 6” Foil Tape, 3” Wide R0180 Relay, SPST, N.O., 240V SCR004 Screw, #8 x 3/8” Philips Head ALL USA (UL) B0090 1 or 2...

  • Page 22: Wiring Diagrams

    HSS Hot Food Merchandiser Wiring Diagrams Wiring Diagrams COMPONENT LEGEND Part No. DESCRIPTION B0090 BALLAST, T5 x 2 LAMPS FU004UK FUSE HOLDER FU019UK FUSE, 2 A FN0045 (HSS3) FAN, 306 mm, 230V FN0042 (HSS4) FAN, 368 mm, 230V C0761 (HSS3) ELEMENT, 230V, 1500W C0159 (HSS4) ELEMENT, 230V, 1850W...
  • Page 23 HSS Hot Food Merchandiser Wiring Diagrams Part No. DESCRIPTION B0090 BALLAST, T5 x 2 LAMPS FU004UK FUSE HOLDER FU019UK FUSE, 2 A FN0045 (HSS3) FAN, 306 mm, 230V FN0044 (HSS4) FAN, 368 mm, 230V C0761 (HSS3) ELEMENT, 230V, 1500W C0159 (HSS4) ELEMENT, 230V, 1850W C0763 (HSS3) ELEMENT, 208V, 450W...
  • Page 24 HSS Hot Food Merchandiser Wiring Diagrams COMPONENT LEGEND Part No. DESCRIPTION B0090 BALLAST, T5 x 2 LAMPS FU004UK FUSE HOLDER FU019UK FUSE, 2 A FN0045 (HSS3) FAN, 306 mm, 230V FN0044 (HSS4) FAN, 368 mm, 230V C0761 (HSS3) ELEMENT, 230V, 1500W C0159 (HSS4) ELEMENT, 230V, 1850W C0763 (HSS3)
  • Page 25 HSS Hot Food Merchandiser Wiring Diagrams COMPONENT LEGEND Part No. DESCRIPTION B0090 BALLAST, T5 x 2 LAMPS FU004UK FUSE HOLDER FU019UK FUSE, 2 A FN0045 (HSS3) FAN, 306 mm, 230V FN0044 (HSS4) FAN, 368 mm, 230V C0761 (HSS3) ELEMENT, 230V, 1500W C0159 (HSS4) ELEMENT, 230V, 1850W C0763 (HSS3)
  • Page 26 HSS Hot Food Merchandiser Wiring Diagrams COMPONENT LEGEND Part No. DESCRIPTION B0090 BALLAST, T5 x 2 LAMPS FU004UK FUSE HOLDER FU019UK FUSE, 2 A FN0042 FAN, 368 mm, 230V C0159 ELEMENT, 230V, 1850W C0157 ELEMENT, 208V, 300W C0158 ELEMENT, 230V, 300W LI010UK PILOT LIGHT, CLEAR, 250 V FL0047...
  • Page 27 HSS Hot Food Merchandiser Wiring Diagrams COMPONENT LEGEND Part No. DESCRIPTION B0090 BALLAST, T5 x 2 LAMPS FU004UK FUSE HOLDER FU019UK FUSE, 2 A FN0044 FAN, 368 mm, 230V C0159 ELEMENT, 230V, 1850W C0157 ELEMENT, 208V, 300W C0158 ELEMENT, 230V, 300W LI010UK PILOT LIGHT, CLEAR, 250 V FL0047...
  • Page 28 HSS Hot Food Merchandiser Wiring Diagrams COMPONENT LEGEND Part No. DESCRIPTION B0090 BALLAST, T5 x 2 LAMPS FU004UK FUSE HOLDER FU019UK FUSE, 2 A FN0044 FAN, 368 mm, 230V C0159 ELEMENT, 230V, 1850W C0157 ELEMENT, 208V, 300W C0158 ELEMENT, 230V, 300W LI010UK PILOT LIGHT, CLEAR, 250 V FL0047...
  • Page 29 HSS Hot Food Merchandiser Wiring Diagrams COMPONENT LEGEND Part No. DESCRIPTION B0090 BALLAST, T5 x 2 LAMPS B0094 FILTER, RFI FU004UK FUSE HOLDER FU019UK FUSE, 2 A FN0045 FAN, 306 mm, 230V FN0042 FAN, 368 mm, 230V C0761 (HSS3) ELEMENT, 230V, 1500W C0159 (HSS4) ELEMENT, 230V, 1850W C0762 (HSS3)
  • Page 30 HSS Hot Food Merchandiser Wiring Diagrams COMPONENT LEGEND Part No. DESCRIPTION B0090 BALLAST, T5 x 2 LAMPS B0094 FILTER, RFI FU004UK FUSE HOLDER FU019UK FUSE, 2 A FN0045 FAN, 306 mm, 230V FN0044 FAN, 368 mm, 230V C0761 (HSS3) ELEMENT, 230V, 1500W C0159 (HSS4) ELEMENT, 230V, 1850W C0762 (HSS3)
  • Page 31 HSS Hot Food Merchandiser Wiring Diagrams COMPONENT LEGEND Part No. DESCRIPTION B0090 BALLAST, T5 x 2 LAMPS B0094 FILTER, RFI FU004UK FUSE HOLDER FU019UK FUSE, 2 A FN0045 FAN, 306 mm, 230V FN0044 FAN, 368 mm, 230V C0761 (HSS3) ELEMENT, 230V, 1500W C0159 (HSS4) ELEMENT, 230V, 1850W C0762 (HSS3)
  • Page 32 HSS Hot Food Merchandiser Wiring Diagrams COMPONENT LEGEND Part No. DESCRIPTION B0090 BALLAST, T5 x 2 LAMPS B0094 FILTER, RFI FU004UK FUSE HOLDER FU019UK FUSE, 2 A FN0045 FAN, 306 mm, 230V FN0044 FAN, 368 mm, 230V C0761 (HSS3) ELEMENT, 230V, 1500W C0159 (HSS4) ELEMENT, 230V, 1850W C0762 (HSS3)
  • Page 33 HSS Hot Food Merchandiser Wiring Diagrams COMPONENT LEGEND Part No. DESCRIPTION B0091 BALLAST, T5 x 2 LAMPS B0094 FILTER, RFI FU004UK FUSE HOLDER FU019UK FUSE, 2 A FN0042 FAN, 368 mm, 230V C0159 ELEMENT, 230V, 1850W C0158 ELEMENT, 230V, 300W LI010UK PILOT LIGHT, CLEAR, 250 V FL0047...
  • Page 34 HSS Hot Food Merchandiser Wiring Diagrams COMPONENT LEGEND Part No. DESCRIPTION B0091 BALLAST, T5 x 2 LAMPS B0093 BALLAST, T5 x 1 LAMP B0094 FILTER, RFI FU004UK FUSE HOLDER FU019UK FUSE, 2 A FN0044 FAN, 368 mm, 230V C0159 ELEMENT, 230V, 1850W C0158 ELEMENT, 230V, 300W LI010UK...
  • Page 35 HSS Hot Food Merchandiser Wiring Diagrams COMPONENT LEGEND Part No. DESCRIPTION B0091 BALLAST, T5 x 2 LAMPS B0094 FILTER, RFI FU004UK FUSE HOLDER FU019UK FUSE, 2 A FN0044 FAN, 368 mm, 230V C0159 ELEMENT, 230V, 1850W C0158 ELEMENT, 230V, 300W LI010UK PILOT LIGHT, CLEAR, 250 V FL0047...

  • Page 36: Notes

    HSS Hot Food Merchandiser Notes Notes 2812 Grandview Drive, Simpsonville, S.C. 29680, USA http://www.bkideas.com Made and printed in the U.S.A CS-TM-003.01 Revised 10/01/18...
  • Page 37 HSS Hot Food Merchandiser Notes REVISION HISTORY REVISION DATE INITIATOR DESCRIPTION 10/01/2018 Kathy Wilkerson Added P65 Warning and note that BKI is a subsidiary of Standex Int’l Corp. CS-TM-003.01 Revised 10/01/18...

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