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SEM 0101 Product Operation & Maintenance Procedure

Crusher 110 or 220 volt; serial numbers 2000-3179
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Security Engineered Machinery Co., Inc
PRODUCT OPERATION & MAINTENANCE PROCEDURE
For
SEM Model 0101 Crusher 110 or 220 Volt
(Serial Numbers 2000-3179)
POP-0011 Rev. 5
Revised: 10/19/18
Security Engineered Machinery Co., Inc. 
NATIONWIDE SERVICE
Phone: (800)225-9293
Email:
service@semshred.com
Fax: (508) 366-6814
Website:
www.semshred.com

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  • Page 1 Security Engineered Machinery Co., Inc PRODUCT OPERATION & MAINTENANCE PROCEDURE SEM Model 0101 Crusher 110 or 220 Volt (Serial Numbers 2000-3179) POP-0011 Rev. 5 Revised: 10/19/18 Security Engineered Machinery Co., Inc.  NATIONWIDE SERVICE Phone: (800)225-9293 Email: service@semshred.com Fax: (508) 366-6814 Website: www.semshred.com...

  • Page 2: Table Of Contents

    PRODUCT OPERATION & MAINTENANCE PROCEDURE Model 0101 Table of Contents IMPORTANT SAFETY PROCEDURES ......................3 INSTALLATION AND SET-UP ......................... 4 DETERMINING IF YOUR CRUSHER IS CAPABLE OF DESTROYING SSD MEDIA ......6 HDD - OPERATION ............................7 OVERLOADING ..............................9 SSD - OPERATION ............................

  • Page 3: Important Safety Procedures

    WARNING: The Model 0101 is designed for crushing rotating platter hard drives up to 1.85 inches thick and SSD Media if the unit was purchased with the SSD Kit Option. Trying to crush other objects or material other than rotating platter hard drives or SSD Media for units with the SSD Kit Option will void the warranty.

  • Page 4: Installation And Set-Up

    PRODUCT OPERATION & MAINTENANCE PROCEDURE Model 0101 INSTALLATION AND SET-UP 1. After removing the crusher from its packaging, place the system on a strong and sturdy surface. (Please note: All packaging should be retained by the customer for (30) days from the time of receipt. In the event that this unit needs to be returned for replacement or repair this packaging will be required to do so.
  • Page 5 PRODUCT OPERATION & MAINTENANCE PROCEDURE Model 0101 Back Panel Remove Shipping Plug (RED) and replace with the Breather Plug (BLACK) which is supplied Remove Back Panel by in the bag located in crushing un-screwing the six chamber. Phillips Head Screws Removed Back Panel –...

  • Page 6: Determining If Your Crusher Is Capable Of Destroying Ssd Media

    SSD destruction with the Model 0101 is only possible with units that were originally purchased with the SSD Kit Option. SSD Kits cannot be purchased separately and added to the Model 0101 later on; they must be purchased with the Model 0101 at the time of ordering the unit.

  • Page 7: Hdd - Operation

    PRODUCT OPERATION & MAINTENANCE PROCEDURE Model 0101 HDD - OPERATION 1. To begin crushing rotational platter hard drives up to 1.85" in thickness ensure that correct anvil is installed within the crushing chamber. Open the access door and look inside of the crushing chamber, the proper anvil for HDD crushing is shown below.
  • Page 8 PRODUCT OPERATION & MAINTENANCE PROCEDURE Model 0101 Typical Desktop PC 1” Thick Drive Typical Notebook / Laptop Drive Typical Drive Mounted in “Caddy” POP-0011– Rev. 5...

  • Page 9: Overloading

    The debris that falls into the "Collection Drawer" must be removed to ensure proper performance of the system. SEM recommends that the drawer be emptied after the crushing of each hard drive or as needed. If the drawer does not get emptied, it could cause the hydraulic ram to fail and will void the warranty.

  • Page 10: Ssd - Operation

    PRODUCT OPERATION & MAINTENANCE PROCEDURE Model 0101 SSD – OPERATION Note: SSD destruction is only possible with units that were originally purchased with the SSD Kit Option. To determine if your Crusher was purchased with an SSD Kit see the section in this manual regarding Determining if your Crusher is Capable of Destroying SSD Media.
  • Page 11 PRODUCT OPERATION & MAINTENANCE PROCEDURE Model 0101 Channels in Crushing Chamber Wear Plate SSD Media Steel Press Plate SSD Media Placed in Chamber for crushing 4. Position the SSD Media onto the Wear Plate, if the SSD Media has any end-mounted connectors attached, allow them to hang over the edge of the Wear Plate so that the media can rest as flat as possible.
  • Page 12 PRODUCT OPERATION & MAINTENANCE PROCEDURE Model 0101 SSD Media with attached connector overhanging the Wear Plate to allow the Media to rest as flat as possible. 5. Close the access door, and press the button marked "RUN". The button will illuminate green. (Note: the unit will not function if the access door is open.) The motor will activate and the hydraulic ram...

  • Page 13: Ssd Manual Override Operation

    Model 0101 SSD MANUAL OVERRIDE OPERATION The automated crushing operation for the Model 0101 is designed to perform a complete cycle before coming to a stop after crushing materials. A manual override method is acceptable when crushing SSD materials; this method may save the user time;...

  • Page 14: Hdd Maintenance

    Washer Shaft HDD Anvil SEM recommends that the HDD Anvil be replaced as needed depending on the type and quantity of hard drives being destroyed. Warning: If the Anvil is not replaced, it could cause damage to the cylinder and void the warranty.
  • Page 15 PRODUCT OPERATION & MAINTENANCE PROCEDURE Model 0101 Removing the HDD Anvil The following is a list of tools required to complete this job:  7/8" Open-End Wrench  1-1/2" Open-End Wrench (Newer Anvils)  1-1/4" Open-End Wrench (Older Anvils) 1. Unplug the power cord from the electrical outlet.
  • Page 16 PRODUCT OPERATION & MAINTENANCE PROCEDURE Model 0101 2. Place the 7/8" and 1-1/4" or 1-1/2" Open-End Wrenches on the HDD Anvil and hydraulic ram shaft as shown below. Note: It may be necessary to turn the anvil with the 1-1/4" or 1-1/2" Open-End Wrench to align the 7/8"...

  • Page 17: Ssd Maintenance

    SSD MAINTENANCE Note: This section only pertains to Model 0101 units that were purchased with the SSD Kit Option. To determine if your Crusher was purchased with an SSD Kit see the section in this manual regarding Determining if your Crusher is Capable of Destroying SSD Media.
  • Page 18 PRODUCT OPERATION & MAINTENANCE PROCEDURE Model 0101 Removing the SSD Anvil The following is a list of tools required to complete this job:  7/8" Open-End Wrench  1-1/4" Open-End Wrench 1. Unplug the power cord from the electrical outlet.
  • Page 19 PRODUCT OPERATION & MAINTENANCE PROCEDURE Model 0101 Installing the SSD Anvil The SSD Anvil Kit consists of the following items and are pictured below: (1) SSD Anvil (1) SSD Anvil Shaft (1) Wedge Lock Washer (1) Steel Press Plate (1) Wear Plate...
  • Page 20 PRODUCT OPERATION & MAINTENANCE PROCEDURE Model 0101 4. Hold the SSD Anvil Assembly and Wear Plate in the crushing chamber and align the Anvil Shaft with the hydraulic ram shaft. See picture below. The SSD Anvil placed on Wear Plate and positioned for install 5.
  • Page 21 PRODUCT OPERATION & MAINTENANCE PROCEDURE Model 0101 7. With the Wear Plate on top of the Steel Press Plate, slide the Steel Press Plate into the bottom of the crusher chamber all the way to the back of the machine, this plate will only fit inside the chamber in one direction.

  • Page 22: Troubleshooting

    If it is in the off position, reset it by flipping the switch on the breaker. If the Crusher still will not turn on, contact the SEM Service Department. Issue: Anvil will not move down when pushing the "RUN"...

  • Page 23: Preventative Maintenance Options

    Automatic transmission fluid (Approx 2 Quarts) Fluid The Model 0101 Hard Drive Crusher has (2) quarts of hydraulic fluid in the reservoir. SEM recommends the hydraulic fluid be changed once a year to maintain optimal performance. Note: Fluid should be changed by an SEM Authorized Technician only. See Preventative Maintenance Options.

  • Page 24: Cabinet Exploded View

    PRODUCT OPERATION & MAINTENANCE PROCEDURE Model 0101 CABINET EXPLODED VIEW ITEM PART NUMBER DESCRIPTION 850HDCHOUSASSY-1 BOTTOM PLATE 850HDCHOUSASSY-2 FRONT ASSEMBLY 850HDCHOUSASSY-3 BACK COVER 850HDCHOUSASSY-4 TOP COVER 850HDCHANDLE HANDLE 850DRHANDLE DOOR HANDLE POP-0011– Rev. 5...

  • Page 25: Tower Exploded View

    PRODUCT OPERATION & MAINTENANCE PROCEDURE Model 0101 TOWER EXPLODED VIEW Not included in newer models ITEM PART NUMBER DESCRIPTION QTY. 850HDCTOWER-6 TOWER ASSEMBLY 850HDCTOEWR-7 DRAWER 850HDCTOWER-8 LIMIT SWITCH BRACKET 850HDCTOWER-4 E-MOUNT 850HCDTOWER-5 CATCH POP-0011– Rev. 5...

  • Page 26: Parts List

    PRODUCT OPERATION & MAINTENANCE PROCEDURE Model 0101 PARTS LIST PARTS ASSOCIATED PARTS PART NUMBER DESCRIPTION DESCRIPTION NUMBER 1638B-LH TUBE ASSY 1638B-LH TUBE ASSEMBLY 1638B-RH TUBE ASSY 1638B-RH TUBE ASSEMBLY 523-22-51S-7X2” CYLINDER CONSULT SEM PUMP K-12865 HYDRAUILIC BASE K-14183 HYDRAUILIC RESERVOIR...
  • Page 27 PRODUCT OPERATION & MAINTENANCE PROCEDURE Model 0101 PARTS ASSOCIATED PARTS PART NUMBER DESCRIPTION DESCRIPTION NUMBER 01-8304 PRESS PLATE 01-8304-10 WEAR PLATE MC91375A861 SSD ANVIL SHAFT Note: Items listed in italics are part of the SSD kit and are not compatible with older units...

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