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RKN e1 container
Operations Manual
This manual is valid for:
RKN container,
P/N 120007R-()
Doc No. MO-RKN-3009
Version 2.3: 2019-01-10
www.envirotainer.com

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Summary of Contents for Envirotainer RKN e1

  • Page 1 RKN e1 container Operations Manual This manual is valid for: RKN container, P/N 120007R-() Doc No. MO-RKN-3009 Version 2.3: 2019-01-10 www.envirotainer.com...
  • Page 2 • 9.2 Loading space: Updated Fig. 27 . • 10.2 Batteries do not charge: Updated Fig. 29 . • 11. RKN e1 container check list: Information clarified. • Revised document title and front page image, updated illustrations for more clarity and made...
  • Page 3: Table Of Contents

    TABLE OF CONTENTS Operations Manual RKN e1 container TABLE OF CONTENTS INTRODUCTION.......................... 1 Scope of the manual .........................1 Symbols ..........................1 Safety instructions ........................1 The container ...........................2 Control unit ..........................2 Charging unit ...........................3 LIMITS, AMBIENT CONDITIONS..................... 4 Pre-conditioning of cargo ......................4 Minimum operating time - fully charged container................4...
  • Page 4 TABLE OF CONTENTS Operations Manual RKN e1 container After cargo loading .........................14 GENERAL CONTAINER HANDLING GUIDELINES............15 Forklift requirements .......................15 Roller beds ..........................15 Ambient conditions .........................15 Shipment duration ........................15 Wrapping ..........................15 Ground transport precautions ....................15 Aircraft transport precautions....................16 Unloading ..........................16 6.8.1...
  • Page 5 10.2 Batteries do not charge ......................32 10.3 Alert ............................33 10.3.1 “Temperature Too Warm” ...................33 10.3.2 “Temperature Too Cold” .....................34 10.3.3 “Ambient Temperature Out Of Specification”..............35 10.3.4 If an adapter is lost ....................35 11. RKN E1 CONTAINER CHECK LIST ..................36...
  • Page 7: Introduction

    SCOPE OF THE MANUAL This manual provides information for personnel involved in the handling and transport of Envirotainer container series RKN e1 and is published by Envirotainer AB without warranty. If there are questions regarding this manual or the container, contact Envirotainer: customercare@envirotainer.com...
  • Page 8: The Container

    1. INTRODUCTION Operations Manual RKN e1 container THE CONTAINER • The container is a temperature-controlled air cargo container used to transport temperature sensitive cargo in the refrigerated and controlled room temperature ranges. • The container consists of two primary parts: the cargo space and the refrigeration system unit (refer to Fig.
  • Page 9: Charging Unit

    1. INTRODUCTION Operations Manual RKN e1 container The alert indicator (yellow light) flashes to indicate that the container needs attention. If the alert indicator is flashing, measures can be taken to continue with the shipment. The alarm indicator (red light) flashes to indicate that a technical part of the refrigeration system is out of order.
  • Page 10: Limits, Ambient Conditions

    2. LIMITS, AMBIENT CONDITIONS Operations Manual RKN e1 container LIMITS, AMBIENT CONDITIONS The container is designed to maintain the temperature of the cargo shipped by cooling or heating the air inside the container. The following conditions must apply for the container to work properly: PRE-CONDITIONING OF CARGO •...
  • Page 11 2. LIMITS, AMBIENT CONDITIONS Operations Manual RKN e1 container The container can maintain the temperature in the loading area down to an ambient temperature that is 35°C (63°F) below the set temperature. For example, if the set temperature is +20°C (+68°F) the container can maintain the temperature down to an ambient temperature of -15°C (+5°F).
  • Page 12: Charging

    3. CHARGING Operations Manual RKN e1 container CHARGING WARNING! • Charging must not take place inside an airplane. • Do not charge the container outdoors or in damp, moist environments because of risk for electric shocks. • Take caution when the container is moved and the electrical cable is fully extended. In addition, visually inspect the electrical cable for any abnormalities before connecting it to a power source.
  • Page 13: Charging Procedure

    • By using one of the adapters. Continue with step 4–5. Fig. 2 Select the applicable adapter (Fig. 2 ) from the adapter case. More adapters can be ordered separately from Envirotainer. Refer to 3.2 Additional charging adapters. (PROCEED ON NEXT PAGE!) Doc No. MO-RKN-3009 Version 2.3: 2019-01-10...
  • Page 14: Additional Charging Adapters

    Make sure all five adapters and the cable for recharging is properly stored in the charging unit. ADDITIONAL CHARGING ADAPTERS The following adapters can be ordered separately from Envirotainer: 15A, 3 pins P/N 807W British Standard 546 15A, 250V...
  • Page 15: Charging Cable

    3. CHARGING Operations Manual RKN e1 container NEMA L15-30P 30A, 250V P/N 807Y P/N 807Z Danish SRAF 1962/DB 16/87 10A, 250V, K-plug Fig. 4 CHARGING CABLE Avoid the use of an additional extension cable. If necessary, use an extension cable as short as possible.
  • Page 16 3. CHARGING Operations Manual RKN e1 container Remove the thumbscrews and pull out the adapter case (Fig. 5 ). Fig. 5 Disconnect the charging cable and connect the appropriate type of adapter (Fig. 6 ). Fig. 6 Connect an extension cable to the adapter.
  • Page 17: Pre-Conditioning

    The cargo must be pre-conditioned to the set temperature that is to be maintained during transport. Cargo temperature recording • If records must be kept of product temperature, Envirotainer recommends that temperature recorders are placed as close to the product as possible, preferably in the packing material, otherwise between the packing material.
  • Page 18: Pre-Condition In A Temperature-Controlled Room

    4. PRE-CONDITIONING Operations Manual RKN e1 container For more information on display messages, refer to 8.2 Infos and 8.3 Alerts. 4.2.2 PRE-CONDITION IN A TEMPERATURE-CONTROLLED ROOM Place the container in a temperature-controlled room that is set to the desired temperature.
  • Page 19: General Cargo Loading Guidelines

    5. GENERAL CARGO LOADING GUIDELINES Operations Manual RKN e1 container GENERAL CARGO LOADING GUIDELINES Fig. 7 CAUTION! • Use the door straps (right illustration in Fig. 7 ) to hold the doors open while loading. • Load the cargo on a pallet.
  • Page 20: Cargo Loading

    5. GENERAL CARGO LOADING GUIDELINES Operations Manual RKN e1 container CARGO LOADING Switch on the container (if pre-conditioned without container operating) and make sure the container set temperature is correct and the container is pre-conditioned to the required cargo temperature. Refer to 7. Control unit operation.
  • Page 21: General Container Handling Guidelines

    6. GENERAL CONTAINER HANDLING Operations Manual RKN e1 container GUIDELINES GENERAL CONTAINER HANDLING GUIDELINES FORKLIFT REQUIREMENTS The container is lifted using forklifts. CAUTION! • The container can only be forklifted from the door side and the rear side. • The container must not touch the ground when moved by forklift.
  • Page 22: Aircraft Transport Precautions

    6. GENERAL CONTAINER HANDLING Operations Manual RKN e1 container GUIDELINES AIRCRAFT TRANSPORT PRECAUTIONS Limit the time on the tarmac during aircraft loading (to avoid temperature extremes and direct sunlight). UNLOADING • Before unloading the container, check for damage. • Unload the container by unlocking and opening the doors.
  • Page 23 6. GENERAL CONTAINER HANDLING Operations Manual RKN e1 container GUIDELINES Remove the thumbscrews and pull out the adapter case (Fig. 10 ). Fig. 10 Turn the battery switch to "STOP" (Fig. 11 ). When switching on the main switch: turn the switch to "START".
  • Page 24: Control Unit Operation

    7. CONTROL UNIT OPERATION Operations Manual RKN e1 container CONTROL UNIT OPERATION START THE CONTROL UNIT Press During start-up, the four indicators are lit for approximately one second to check the function of the indicators. Fig. 12 Fig. 13 Check the following: •...
  • Page 25: Set The Temperature

    7. CONTROL UNIT OPERATION Operations Manual RKN e1 container SET THE TEMPERATURE To change between Celsius and Fahrenheit: • Press to enter the main menu. The display shows TEMP MENU. • Press to enter the TEMP MENU. The display shows SET TEMP.
  • Page 26: Check The Battery Level

    7. CONTROL UNIT OPERATION Operations Manual RKN e1 container CHECK THE BATTERY LEVEL The battery level is shown in the default mode. The battery percentage figure is continuously updated according to battery status: • 100% battery capacity is maximum and is achieved when charging starts from low battery voltage.
  • Page 27: Verification Of The Temperature Control System

    Example: if a container was verified in October 2017, it must be verified again before the start of October 2018. If verification is not performed as scheduled, contact Envirotainer: customercare@envirotainer. SEAL THE CONTROL UNIT AND USE THE INFO BUTTON Use the rectangular opening in the latch to seal the control unit (Fig. 17 ).
  • Page 28 7. CONTROL UNIT OPERATION Operations Manual RKN e1 container Press the Info button (Fig. 17 ) to scroll between default mode, alarm status and alert status. The backlight illuminates for 20 seconds when the button is pressed. NOTE! It is only possible to toggle through the menu. No changes can be made.
  • Page 29: Operation Modes, Infos, Alerts And Alarms

    8. OPERATION MODES, INFOS, ALERTS AND Operations Manual RKN e1 container ALARMS OPERATION MODES, INFOS, ALERTS AND ALARMS OPERATION MODES 8.1.1 COOLING POWERSTEP X • The container uses four different power steps for cooling, 1-4, depending on the required cooling performance. "Cool Pow 1" is the lowest power step for cooling and "Cool Pow 4" is the highest (i.e.
  • Page 30: Infos

    8. OPERATION MODES, INFOS, ALERTS AND Operations Manual RKN e1 container ALARMS INFOS 8.2.1 “INFO, PRECONDITIONING” Fig. 18 REASON: • At start up, or when the set temperature is changed, the display switches between showing CONTAINER INFO and Info Preconditioning until Set temp is reached.
  • Page 31: Alerts

    8. OPERATION MODES, INFOS, ALERTS AND Operations Manual RKN e1 container ALARMS ALERTS 8.3.1 "ALERT, BATTERIES AT 30% CHARGE LEVEL" REASON: • The battery capacity is below 30%. ACTION: • Check the battery level immediately to make sure that there is sufficient battery power for the remainder of the shipment.
  • Page 32: Alert, Inside Temp Out Of Spec

    8. OPERATION MODES, INFOS, ALERTS AND Operations Manual RKN e1 container ALARMS 8.3.4 "ALERT, INSIDE TEMP OUT OF SPEC" REASON: • The temperature of the air inside the cargo space is outside the following alert limits depending on container set temperature: •...
  • Page 33: Alarms

    8. OPERATION MODES, INFOS, ALERTS AND Operations Manual RKN e1 container ALARMS ALARMS • MRU-FAILURE 0 • MRU-FAILURE 1 • MRU-FAILURE 2 • MRU-FAILURE 3 • MRU-FAILURE 4 • MRU-FAILURE 5 Fig. 25 • MRU-FAILURE 6 • MRU-FAILURE 7 • MRU-FAILURE 8 •...
  • Page 34: Technical Specification

    9. TECHNICAL SPECIFICATION Operations Manual RKN e1 container TECHNICAL SPECIFICATION REFRIGERATION SYSTEM Thermostat-controlled air conditioning system with compressor cooling and electrical heating. Powered by rechargeable batteries. Recharging power supply 100-240 V AC, 50-60 Hz 1850 W Max power consumption during charging...
  • Page 35: External Dimensions

    9. TECHNICAL SPECIFICATION Operations Manual RKN e1 container ***The tare weight (and thereby the max net weight) may change due to repairs, see the manufacturer’s plate for correct weight. EXTERNAL DIMENSIONS Fig. 26 Doc No. MO-RKN-3009 Version 2.3: 2019-01-10 29 (38)
  • Page 36: Loading Space

    9. TECHNICAL SPECIFICATION Operations Manual RKN e1 container LOADING SPACE Fig. 27 Doc No. MO-RKN-3009 Version 2.3: 2019-01-10 30 (38)
  • Page 37: Troubleshooting

    10. TROUBLESHOOTING Operations Manual RKN e1 container TROUBLESHOOTING 10.1 NO DISPLAY Fig. 28 Doc No. MO-RKN-3009 Version 2.3: 2019-01-10 31 (38)
  • Page 38: Batteries Do Not Charge

    10. TROUBLESHOOTING Operations Manual RKN e1 container 10.2 BATTERIES DO NOT CHARGE Fig. 29 Doc No. MO-RKN-3009 Version 2.3: 2019-01-10 32 (38)
  • Page 39: Alert

    10. TROUBLESHOOTING Operations Manual RKN e1 container 10.3 ALERT 10.3.1 “TEMPERATURE TOO WARM” Fig. 30 Doc No. MO-RKN-3009 Version 2.3: 2019-01-10 33 (38)
  • Page 40: Temperature Too Cold

    10. TROUBLESHOOTING Operations Manual RKN e1 container 10.3.2 “TEMPERATURE TOO COLD” Fig. 31 Doc No. MO-RKN-3009 Version 2.3: 2019-01-10 34 (38)
  • Page 41: Ambient Temperature Out Of Specification

    10. TROUBLESHOOTING Operations Manual RKN e1 container 10.3.3 “AMBIENT TEMPERATURE OUT OF SPECIFICATION” Fig. 32 10.3.4 IF AN ADAPTER IS LOST Fig. 33 For more information on how to connect the power supply, refer to 3.1 Charging procedure. Doc No. MO-RKN-3009 Version 2.3: 2019-01-10...
  • Page 42: Rkn E1 Container Check List

    11. RKN E1 CONTAINER CHECK LIST Operations Manual RKN e1 container RKN E1 CONTAINER CHECK LIST For refrigerated and controlled room temperature products □ Start the container by pressing without the container being connected to the electrical outlet. The indicators on the control unit are lit to test the functionality. If the container does not start, ensure that the container battery switch is on.
  • Page 44 Envirotainer Engineering AB www.envirotainer.com...

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