CPS FA1000 SERIES Operation Manual
  1. Manuals
  2. Brands
  3. CPS Manuals
  4. Test Equipment
  5. FA1000 SERIES
  6. Operation manual

CPS FA1000 SERIES Operation Manual

Refrigerant recover / recycle / evacuation and recharge unit
Hide thumbs
Table of Contents

Advertisement

Quick Links

FA1000 SERIES REFRIGERANT RECOVER
/ RECYCLE / EVACUATION AND RECHARGE UNIT
Unit covered under US Patent
8,082,750 and other patents
pending.
Certified by ITS under SAE
J2911 to meet SAE J2788 for
R-134a.
Certified by ITS under SAE
J2911 to meet high voltage
compressor service per SAE
2788 for R-134a.
OPERATION MANUAL
Models: FA1000, FA1000A, FA1000B FA1000AB, FA1000E, FA1000J

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the FA1000 SERIES and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for CPS FA1000 SERIES

Summary of Contents for CPS FA1000 SERIES

  • Page 1 FA1000 SERIES REFRIGERANT RECOVER / RECYCLE / EVACUATION AND RECHARGE UNIT Unit covered under US Patent 8,082,750 and other patents pending. Certified by ITS under SAE J2911 to meet SAE J2788 for R-134a. Certified by ITS under SAE J2911 to meet high voltage compressor service per SAE 2788 for R-134a.

  • Page 2: Table Of Contents

    Unit Consists Of: • FA1000 Series Mach 7 Automotive Refrigerant Recover / Recycling / and Recharge Machine • 6 CFM 50 micron vacuum pump • Recovery Cylinder - FA1000 and FA1000J inclued a 50 lb DOT storage tank, FA1000B and FA1000AB include 92 lb storage tank FA1000E does not include storage tanks.

  • Page 3: Introduction

    INTRODUCTION Thank you for purchasing the CPS FA1000 series unit. The FA1000 has been designed to meet SAE J2788 and J2911 standards as required by the USEPA. In accomplishing this goal, CPS has integrated its latest patent pending technology and incorporated state of the art features while improving relaibility and performance.

  • Page 4: General Safety Instructions

    CAUTION- RISK OF INJURY, the equipment should only be operated by certified personnel. CAUTION- Use only CPS certified hose assemblies on this unit. The hose assemblies are made to proper length, contain shut offs where required and have direct affect on the proper operation of this equipment.

  • Page 5: Initial Equipment Preparation

    INITIAL EQUIPMENT PREPARATION Models FA1000, FA1000A and FA1000J FIGURE - 1 Shipping bracket Will come with a 50 lb DOT tank and filter assembly pre-mounted on the rear of the machine. Please follow the instructions for initial equipment preparation: 1. Carefully unpack the unit and its contents from its shipping pallet.

  • Page 6: Initial Set-Up

    FA1000 INITIAL SET-UP The following instructions will guide you through the initial set up fo the unit that allows changes to operational software, language and units of measure. Before we power up the unit, it will be necessary to check the vacuum pump oil sight glass for the correct level. The vacuum pump is pre-filled at the factory.

  • Page 7: Operating Instructions

    OPERATING INSTRUCTIONS FOR THE FA1000 IMPORTANT: BEFORE USING THIS START UP GUIDE IT IS HIGHLY RECOMMENDED THAT THE USER COMPLETELY READ AND UNDERSTAND THIS ENTIRE MANUAL. FAILURE TO OPERATE AS SPECIFIED COULD RESULT IN DAMAGE TO THE UNIT, WHICH COULD ALSO LEAD TO LOSS OF WARRANTY.
  • Page 8 OPERATING INSTRUCTIONS FOR THE FA1000 RECOVER MODE: The Recover/Recycle mode would be chosen to recovery refrigerant from an Auto A/C system that needs a refrigerant containing component replaced such as a compressor, evaporator, orifice tube, condenser, etc…. IMPORTANT: Before starting the recover of the refrigerant, a refrigerant identifier should be used to to determine the type and purity of the refrigerant.
  • Page 9 OPERATING INSTRUCTIONS FOR THE FA1000 EVACUATE MODE: The EVACUATE Mode would be chosen to remove air and moisture from an Automobile A/C system that has been open to the atmosphere. CAUTION: Air and moisture in an A/C system can cause premature failure of A/C system components. The LCD will now read: From the Main Menu screen, Push the + or –...
  • Page 10 OPERATING INSTRUCTIONS FOR THE FA1000 CHARGE MODE: The CHARGE mode would be chosen to recharge a mobile A/C system after it has been properly evacuated. This is also the time to inject oil back into the A/C system. See special instructions on page 23 for High Voltage Compressor A/C system charging.
  • Page 11 OPERATING INSTRUCTIONS FOR THE FA1000 The LCD will now read: The CHARGE DISPENSED reading will begin to increase. Note: If the unit does not completely dispense the charge Once the CHARGE DISPENSED equals the CHARGE. into the A/C system, the LCD will notify the user of options The LCD will read: Close HIGH SIDE COUPLER.
  • Page 12 OPERATING INSTRUCTIONS FOR THE FA1000 FULL CYCLE: The fully automatic mode is commonly used at quick car care service facilities where no leaks or repairs are required, but the A/C system seems to be undercharged. IMPORTANT: Before starting the recover of the refrigerant, a refrigerant identifier should be used to to determine the type and purity of the refrigerant.
  • Page 13 OPERATING INSTRUCTIONS FOR THE FA1000 The LCD will now read: If the CHANGE UNITS key is pushed, the LCD will read: Continue by pushing the + or - ARROW key until the Select units of measure. charge amount is programmed. Once desired amount is programmed, push the START key.
  • Page 14 OPERATING INSTRUCTIONS FOR THE FA1000 Once DRAINING OIL is complete, the unit will pro- The unit will proceed to a 2:00 minute leak check test. ceed to Evacuation. The vacuum pump will run The LCD will now read: until the TIME REMAINING reaches 00:00. Note: If leak check fails, check A/C system for leaks.
  • Page 15 OPERATING INSTRUCTIONS FOR THE FA1000 Start car A/C system, Push CONTINUE key. PLEASE WAIT... START CAR A/C SYSTEM CONTINUE > Once the charge amount has been met, The LCD will read: Record the data on the LCD. Push the QUIT key. FULL CYCLE is complete.

  • Page 16: Operating Instructions

    OPERATING INSTRUCTIONS FOR THE FA1000 REFILL MODE: The REFILL mode would be chosen to add refrigerant to the tank for the first time or add more refrigerant to the recovery tank. This operation can be run pushing the TANK REFILL key from the Main Menu or may be prompted when insufficient refrigerant exists when in CHARGE or FULL CYCLE modes.

  • Page 17: Maintenance

    150 lbs., the unit locks out (if in SAE mode) the recovery function in both RECOVERY and FULL CYCLE. It is necessary to purchase a Filter Drier under CPS p/n ARXF5. Each new Filter Drier comes with a unique code to unlock the recover/recycle function. The FA1000 has a lower tilt drawer design to hold 2 spare filters.
  • Page 18 To change the oil, first loosen the wing nut under the frame and then slide the vacuum pump out. The vacuum pump oil should be clear, use CPS vacuum pump oil p/n VPOP, VPOQ, VPOG. Make sure the oil level is up to the fill mark on the oil sight glass.
  • Page 19 MAINTENANCE MAINTENANCE VIA KEYPAD OPERATION To enter into the units MAINTENANCE mode, hold down Key 2 and then turn power switch on. The LCD will now read: FILTER CHANGE: Push the CHANGE FILTER key. Go to page 21 for detailed FILTER CHANGE instructions. CHANGE FILTER >...

  • Page 20: Maintenance

    MAINTENANCE The LCD will now read: Push the YES key if CURRENT SCALE WEIGHT is zero. The unit will re-boot and go to the MAIN MENU. The LCD will now read: Pushing the NO key will repeat Re-Zeroing process. Wait until the LCD screen changes. TARE OPERATION RE-ZEROING COMPLETE...
  • Page 21 The unit is now ready to charge a High Voltage A/C system. Following the CHARGING MODE instructions on page 12. NOTE: When injecting oil back into a high voltage A/C system, use the OEM recommended oil. Purchase CPS injecting kit (AR2788X23) for additional injectors for different OEM oils.

  • Page 22: Service Parts And Accessories

    SERVICE PARTS AND ACCESSORIES Item Description AR27XHB15 115 volt 300 watt heater blanket 39-020 115V 6˝ Fan AR27XHB230 230 volt 300 watt heater blanket 39-021 230V 6˝ Fan ARXF5 Coded 41 cu in filter 54-100 Spare oil bottle Item Description Item Description FA1234X2...

  • Page 23: Service Parts And Accessories

    WARRANTY & REPAIR POLICY CPS guarantees that the Mach 7 is free of manufacturing and material defects for one year. If a component should fail during the guarantee period, it will be repaired or replaced (at our option) at no charge. This guarantee does not apply to components that have been altered, misused, or returned solely in need of field service maintenance.
  • Page 24 www.cpsproducts.com 73-088 REV B...

This manual is also suitable for:

Fa1000aFa1000Fa1000bFa1000abFa1000eFa1000j

Table of Contents