Insta 256 Series Operation And Maintenance Manual
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Insta 256 Series Operation And Maintenance Manual

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MNL90256 Rev. E 12.08.17
MODEL 256
OPERATION AND MAINTENANCE MANUAL

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Summary of Contents for Insta 256 Series

  • Page 1 MNL90256 Rev. E 12.08.17 MODEL 256 OPERATION AND MAINTENANCE MANUAL...

  • Page 2: Safety Summary

    FOR USE BY QUALIFIED PERSONNEL ONLY Safety Summary WARNING In case of power cord damage, do not International Symbols attempt to repair or replace the power cord. Contact the manufacturer or the Power Off local distributor. Power On WARNING Hot surface. Avoid contact. Hot Surface CAUTION The machine is to be operated by one...

  • Page 3: General Description

    Read this manual. Keep it with your been damaged accidentally or intentionally. machine; it’s your key to proper operation and Insta shall not be liable for the injury, loss, or lasting service. damage, directly or indirectly, arising from the use or the inability to use the product.

  • Page 4: Installation

    FOR USE BY QUALIFIED PERSONNEL ONLY Installation Degree of Protection The IP (Ingress Protection) rating of this machine 256-S MODEL, 120 VOLT according to IEC 60529 is: Use a separate 15 Amp AC circuit. IP54 = IP Only industrial extension cords with proper wire size should be used: size Digit = 5 (Dust Protected) 16/3 wire for distances up to 25...

  • Page 5: Operating Environment

    FOR USE BY QUALIFIED PERSONNEL ONLY Safety and Danger Zone Diagram Always place handle in the full back position when Do not disable safety machine is not in operation lock during normal operation Do not handle the machinery with This is a hot surface. wet hands Avoid contact with upper platen shroud...

  • Page 6: Configuring Your Machine

    FOR USE BY QUALIFIED PERSONNEL ONLY FOR USE BY QUALIFIED PERSONNEL ONLY Configuring Your Machine Once you have correctly installed your machine your machine, you will want to configure the settings of your machine will want to configure the settings of your machine to match your needs.
  • Page 7 FOR USE BY QUALIFIED PERSONNEL ONLY FOR USE BY QUALIFIED PERSONNEL ONLY Set the desired Pressure Adjust the pressure crank handle crank handle located behind the top housing. a. Turn the crank CLOCKWISE to to DECREASE the pressure. b. Turn the crank COUNTER-CLOCKWISE CLOCKWISE to INCREASE the pressure.

  • Page 8: Basic Operation

    FOR USE BY QUALIFIED PERSONNEL ONLY Basic Operation WARNING: When replacing the lower platen, raise Swing the upper platen to the right using up and keep the upper platen close to the stainless steel handle. the center position. Do not lean on Place the substrate on the lower platen.

  • Page 9: Automatic Shut Off

    The automatic shut off function is designed to that the temperature offset adjustment that the temperature offset adjustment reduce electrical usage when the Insta heat seal when the Insta heat seal be done in the Fahrenheit scale. be done in the Fahrenheit scale.

  • Page 10: General Maintenance

    FOR USE BY QUALIFIED PERSONNEL ONLY WARNING: Preventive Maintenance Suggestions Insta heat seal machines are relatively maintenance Do not attempt to remove the upper free. For a long, trouble-free life, the following platen alone. preventive maintenance should be followed: Replacing the Silicone Pad 1.
  • Page 11 FOR USE BY QUALIFIED PERSONNEL ONLY Suggested Points of Lubrication Caution: Use high temperature grease only! Lubricate these two gaps with grease from the top and allow grease to reach the center pin. Recommend once a month for normal use. Lubricate these four gaps with small amount of grease.
  • Page 12 FOR USE BY QUALIFIED PERSONNEL ONLY...
  • Page 13 FOR USE BY QUALIFIED PERSONNEL ONLY...
  • Page 14 FOR USE BY QUALIFIED PERSONNEL ONLY FOR USE BY QUALIFIED PERSONNEL ONLY MODEL 256 EXPLODED VIEW A2 – Top Frame Assembly A1 – Platen Assembly...
  • Page 15 FOR USE BY QUALIFIED PERSONNEL ONLY FOR USE BY QUALIFIED PERSONNEL ONLY A3 – Base Frame Assembly Base Frame Assembly MODEL MODEL 256 SUB ASSEMBLIES ITEM NO. ASSEMBLY NO. DESCRIPTION DESCRIPTION PAGE NO. PAGE NO. MB256-001 PLATEN ASSEMBLY PLATEN ASSEMBLY 13 –...
  • Page 16 FOR USE BY QUALIFIED PERSONNEL ONLY FOR USE BY QUALIFIED PERSONNEL ONLY A1 – 16 x 20 PLATEN ASSEMBLY 16 x 20 PLATEN ASSEMBLY...
  • Page 17 FOR USE BY QUALIFIED PERSONNEL ONLY ITEM NO. PART/ASSY NO. DESCRIPTION MP256-001 HEAT SHROUD MH001-M04-009 SCREW, PAN HEAD, M4 x 15 MH007-030 SILICONE RUBBER FOOT MP256-002 FIBERGLASS INSULATION MT256-001-120/230 UPPER PLATEN, 16 x 20 (120V or 230V) with wiring MH001-M04-004 SCREW, PAN HEAD, M4 x 6 MP256-003 PLASTIC STANDOFF...
  • Page 18 FOR USE BY QUALIFIED PERSONNEL ONLY FOR USE BY QUALIFIED PERSONNEL ONLY A2 – TOP FRAME ASSEMBLY...
  • Page 19 FOR USE BY QUALIFIED PERSONNEL ONLY ITEM NO. PART/ASSY NO. DESCRIPTION MP256-010 HOUSING MH001-M04-005 THUMB SCREW, HOUSING MH006-003 256 DIGITAL CONTROLLER MH004-004 ELECTRICAL POWER ROCKER MP256-012 CONTROLLER OVERLAY MP256-013 CONTROLLER BRACKET MH001-M03-004 SCREW, PAN HEAD, M3 x 6 MH002-M03-001 NUT, HEX, M3 MH001-M08-014 SCREW, SOCKET HEAD, M8 x 10 MP256-013...
  • Page 20 FOR USE BY QUALIFIED PERSONNEL ONLY FOR USE BY QUALIFIED PERSONNEL ONLY A3 – BASE FRAME ASSEMBLY...
  • Page 21 FOR USE BY QUALIFIED PERSONNEL ONLY ITEM NO. PART/ASSY NO. DESCRIPTION MH001-M04-004 SCREW, PAN HEAD, M4 x 6 MH001-M08-010 SCREW, HEX HEAD, M8 x 25 MH001-M08-002 SCREW, SOCKET HEAD, M8 x 10 MH007-025 CABLE CLAMP MP256-016 PRESSURE CRANK HANDLE MP256-017 PRESSURE TURN KNOB MH001-M06-011 SCREW, SOCKET HEAD, M6 x 20...
  • Page 22 FOR USE BY QUALIFIED PERSONNEL ONLY ITEM NO. PART/ASSY NO. DESCRIPTION MB256-007-003 POWER BOX (230V ONLY) MH256-001-003 SCREW, STD P FLAT M3X6 (230V ONLY) MPP90251 POWER CORD, DETACHABLE, 230V – D MPP90291 POWER CORD, DETACHABLE, 230V – T MH256-007-002 BRACKET, ARM MH001-M05-001 SCREW, PAN HEAD M5X10...
  • Page 23 FOR USE BY QUALIFIED PERSONNEL ONLY Notes:...
  • Page 24 FOR USE BY QUALIFIED PERSONNEL ONLY Notes:...
  • Page 25 FOR USE BY QUALIFIED PERSONNEL ONLY Notes:...
  • Page 26 What Insta will ask you to do? After contacting Insta you may be asked to deliver (by hand if you prefer) or send The Product properly packaged, freight prepaid, to Insta or Insta’s service center together with your bill of...
  • Page 27 This Limited Warranty (and Insta’s obligation to you) may not be changed in any way unless you and Insta sign the same piece of paper in which we (1) refer to The Product and your bill of sale date, (2) describe the change to this warranty and (3) agree to make that change.
  • Page 28 13925 E. 166 St. ● Cerritos, CA USA 90702 ● (800) 421-6971 ● Fax (562) 404-3010 Parts Orders ● (800) 426-3609 ● (562) 404-3000 Ext. 215 Technical Support ● (800) 426-3609 ● (562) 404-3000 Ext. 208 In-House Repair ● (800) 426-3609...

This manual is also suitable for:

256-s256-n

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