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Sima STAR-20 Manual

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1. GENERAL INFORMATION ................................................................................. 4
2. GENERAL DESCRIPTION OF THE MACHINE ................................................. 4
3. PARTS OF THE MACHINE. ........................................................................... 5
4. TRANSPORT ............................................................................................... 6
5. PICTOGRAMS. ............................................................................................ 6
6. SUPPLIED WITH MACHINE. ........................................................................ 7
6.1 ASSEMBLY ACCESORIES. .................................................................................................. 7
6.2 PARTS OF THE BENDING PLATE. ........................................................................................ 8
6.3 INVERSION PIN TO CONTROL THE BENDING ANGLE. ............................................................ 9
7. GETTING STARTED ................................................................................... 10
7.1 CONNECTING TO THE SUPPLY ......................................................................................... 10
7.2 CONNECTING TO ELECTRICITY SOURCE. ........................................................................... 11
7.3 CIRCUIT DIAGRAMS ....................................................................................................... 12
7.4 CHANGING PHASES TO ESTABLISH CORRECT BENDING DIRECTION. ................................... 15
8. MAKING A BEND ....................................................................................... 16
9. MAINTENANCE. ........................................................................................ 18
10. TROUBLE SHOOTING .............................................................................. 19
11. DATA SHEET ........................................................................................... 19
12. BENDING CAPACITY. .............................................................................. 19
13. SAFETY RECOMMENDATIONS ................................................................. 20
14. WARRANTY ............................................................................................ 21
15. SPARE PARTS ......................................................................................... 21
16. ENVIRONMENT PROTECTION ................................................................. 21
17. DECALARATIONS ON NOISE ................................................................... 21
18. DECLARATIONS ON MECHANIAL VIBRATIONS ....................................... 21
ÍNDICE
3
ENGLISH

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Summary of Contents for Sima STAR-20

  • Page 1: Table Of Contents

    ENGLISH ÍNDICE 1. GENERAL INFORMATION ................. 4 2. GENERAL DESCRIPTION OF THE MACHINE ..........4 3. PARTS OF THE MACHINE................5 4. TRANSPORT ....................6 5. PICTOGRAMS..................... 6 6. SUPPLIED WITH MACHINE................. 7 6.1 ASSEMBLY ACCESORIES....................7 6.2 PARTS OF THE BENDING PLATE.

  • Page 2: General Information

    1. GENERAL INFORMATION WARNING: Please read and understand perfectly the present instruction before using the machine. SIMA S.A. thanks you for your trust in our products and for purchasing the BENDING OR COMBINED ELECTRICAL CUTTING/BENDING MACHINE. This manual provides you with the necessary instructions to start, use, maintain and in your case, repair of the present machine.

  • Page 3: Parts Of The Machine

    ENGLISH 3. PARTS OF THE MACHINE. BAR SUPPORT. BENDING BLADE PROTECTION. BAR LENGTH MEASURER. PRECISION ANGLE ADJUST. CHASIS. BENDING SUPPORT. END OF BEND SENSOR. BENDING MANDRELS. BENDING PLATE. END OF BEND SENSOR. PEDAL. 1. BENDING DIRECTION INVERTER SWITCH. 2. OVERLOAD LIGHT. 3.

  • Page 4: Transport

    ENGLISH 4. TRANSPORT The machine has been packed on a pallet that makes its transport with trucks or manual pallets transporters easy. Its weight and other dimensions (See the table of technical characteristics on the present manual) make it possible to transport the machine in light vehicles. When it is needed to transport the machine for long distances by vehicles, cranes or other means of elevation, the latter should be safe.

  • Page 5: Supplied With Machine

    ENGLISH 6. SUPPLIED WITH MACHINE. 6.1 ASSEMBLY ACCESORIES. For transport reasons the machines is sent with the accessories uninstalled. Install the accessories as in the pictures. BENDING PLATE PROTECTION: This needs to be mounted for the machine to work. The protection presses a micro switch which needs to be pressed for the machine to work correctly.

  • Page 6: Parts Of The Bending Plate

    ENGLISH BEND LENGTH MEASURER: The bar length measurer can be mounted on the left or right of the machine. There are two measuring plates for adjusting length of bend. BENDING SUPPORT: The bending support is used for supporting multiple bars for the bend. The bending support can be mounted on the right or left side.

  • Page 7: Inversion Pin To Control The Bending Angle

    ENGLISH 6.3 INVERSION PIN TO CONTROL THE BENDING ANGLE. The inversion pin “P” is how we select the bending angle of the plate. Depending on if the plate is moving clockwise or counter clockwise, we have to put the pin on the left or the right of “S2”. Sensor S2, it to stop the plate turning when the inversion pin P touches it.

  • Page 8: Getting Started

    Any tool or accessory added or amended without written authorization from the manufacturer is considered inappropriate and dangerous. If any damage or injury is caused as a result thereof or by misuse of the machine, SIMA S.A. exempts all responsibility as manufacturer. The machine must be installed on a plane, firm and horizontal surface and the ground should not be soft.

  • Page 9: Connecting To Electricity Source

    ENGLISH Do not change any electrical configuration in the machine as this may result in irreparable damage VERY IMPORTANT, make sure earth is connected before connected 7.2 CONNECTING TO ELECTRICITY SOURCE. The machine has a display so that the user can see the voltaje supplied to the machine before the voltaje reached the electrical components and causes any damage.

  • Page 10: Circuit Diagrams

    ENGLISH 7.3 CIRCUIT DIAGRAMS...
  • Page 11 ENGLISH...
  • Page 12 ENGLISH...

  • Page 13: Changing Phases To Establish Correct Bending Direction

    ENGLISH MANUAL EMERGENCY RETURN OF BENDING PLATE If during the bend you want to stop the process press the RETURN button and use the pedal to return to a previous position or to the start. 7.4 CHANGING PHASES TO ESTABLISH CORRECT BENDING DIRECTION. To change the direction of the bend you will have to open the connecting socket and interchange the wires as shown in the image.

  • Page 14: Making A Bend

    ENGLISH 8. MAKING A BEND Before starting to bend a rebar make some bends without any acessories on the machine until you are comfortable with the movement. Divide the bending plate into 4 imaginary 90degree sections. Select bending direction with the control panel button. Insert the plate pin to the left of 0 degrees so achieve an angle of 90.
  • Page 15 ENGLISH...

  • Page 16: Maintenance

    ENGLISH 9. MAINTENANCE. First oil change after 1000 hours of use if mineral oil is used and then again after 3000/4000 hours if the oil used is synthetic or after 3 years of use if these hours aren´t reached. If synthetic oil is used change oil after 20,000 hours.

  • Page 17: Trouble Shooting

    Connection is correct at 230 or 400 Check supply, Unstable supply but the machine isn´t moving stabiliser 11. DATA SHEET 230v STAR-20 1,5Kw Single. 216 Kg. STAR-20 1,5KwThree. 400v 214 Kg. 12. BENDING CAPACITY.

  • Page 18: Safety Recommendations

    ATTENTION: You are to follow all safety recommendations mentioned in the present user manual and comply with all labour risks prevention norms in every location. SIMA, S.A. is not responsible for the consequences possibly generated but the inadequate use of the bending or the combined (bending/cutting) machine.

  • Page 19: Warranty

    Repairs under warranty made by SERVÍ-SIMA are subject to some strict condition to guaranty a high quality and service. SIMA S. A. guarantees all its products against any manufacturing defect; to take into account the conditions stated in the attached document “WARRANTY CONDITIONS”. The latter would cease in case of failure to comply with the established payment terms.
  • Page 20 ENGLISH...

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