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Parts of the user documentation The complete user documentation for the SONAPHONE consists of the following individual documents, taking into account the modular design. Please also observe the quick reference guides for the SONAPHONE and the LevelMeter and LeakExpert Apps. SONAPHONE ultrasonic testing device...
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Technical data V - I SONAPHONE V - II Airborne sound sensor BS10 V - III Structure-borne sound sensor BS20 V - IV Parabolic Sensor BS30 Certificates...
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Ultrasonic Testing Device for Preventive Maintenance User Documentation: Safety Information...
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It contains all the information needed to ensure proper and efficient use, along with all the instructions to ensure safe operation of the SONAPHONE. It must therefore be read prior to first use and before carrying out any further steps.
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Safety Information Notes on your safety The following safety instructions must be complied with when working with the SONAPHONE and its accessory parts. • The safety instructions in documents describing the sensors and other accessory parts must also be complied with.
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• Do not open the SONAPHONE or the sensors. They do not contain any parts that need to be cleaned, maintained or repaired by the user.
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Risk of falling Do not walk through the facility while reading the SONAPHONE screen or operating the device. • Risk of injury or damage to the device...
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Safety Information 2 Notes on your safety 2.4 Safety when using the airborne sound sensor BS10 Risk of injury to eyes The target laser (laser class 2) can cause serious eye damage. Never look into the laser beam. Never direct the laser at other people or vehicles. Please note that reflected laser light can cause eye injuries in the event of prolonged use.
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Safety Information 2 Notes on your safety 2.6 Notes on data security Risk of data loss or misuse Apps with unknown origin may be dangerous to your device, your personal data and your test data. • Regularly back up the test data onto other data carriers in order to prevent the risk of data loss in the rare event of device malfunctions.
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Safety Information 2 Notes on your safety (This page has been deliberately left empty) I - I - 9 Revision: 1.0; Date: 2017-11-06...
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MANUFACTURER Headquarters SONOTEC Ultraschallsensorik Halle GmbH Nauendorfer Str. 2 06112 Halle (Saale) Phone: +49 (0)345 133 17-0 Fax: +49 (0)345 133 17-99 Email: sonotec@sonotec.de Internet: www.sonotec.de USA contact details SONOTEC US Inc. 190 Blydenburgh rd Suite 8 2nd floor Phone:...
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Ultrasonic Testing Device for Preventive Maintenance User Documentation: Device Equipment, Sets and Accessories...
Device sets ............................14 Device equipment layout in the transportation case ..............14 SONAPHONE basic set (without sensors) .................. 15 SONAPHONE sensor set - airborne sound ................. 15 LeakExpert application set ......................15 Sensor set - structure-borne sound and temperature ..............16 I - II - 3 Revision: 1.1;...
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Device Equipment, Sets and Accessories (This page has been deliberately left empty) I - II - 4 Revision: 1.1; Datum: 2018-02-16...
Device Equipment, Sets and Accessories Overview of device equipment and accessories For the typical application of the SONAPHONE, device sets are available that have been specially adapted to the testing work. These sets vary in terms of their sensors, software equipment and accessories.
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Device Equipment, Sets and Accessories 1 Overview of device equipment and accessories Capsule ear protection headphones Audio output: stereo Insulation value (SNR) 26 dB 2x AAA batteries included Exchangeable audio cable Manufacturer's operating manual Audio cable ...
1.2 Sensors and accessories - airborne sound Broadband - airborne sound sensor BS10 Bandwidth 20 to 100 kHz Function buttons for the remote control of the SONAPHONE Integrated target laser and LED light User documentation included Applications (depending on the app): ...
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Parabolic sensor BS30 to pinpoint leakages over long distances up to 25 m Bandwidth 20 to 100 kHz Function button for the remote control of the SONAPHONE Integrated target laser and red/green dot sight User documentation Carrying bag Applications (depending on the app): ...
Broadband - structure-borne sound and temperature sensor BS20 Bandwidth 20 to 100 kHz Function buttons for the remote control of the SONAPHONE Integrated LED light Infrared thermometer for an object temperature of -70 to +380°C User documentation included Applications: ...
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Device Equipment, Sets and Accessories 1 Overview of device equipment and accessories Short waveguide BS20-1 Standard accessory for structure-borne sound and temperature sensor BS20 Applications: Standard tests without any special requirements Long waveguide BS20-2 Waveguide for structure-borne sound and temperature sensor BS20 Applications: Tests on hard-to-access points and high-temperature...
Device Equipment, Sets and Accessories 1 Overview of device equipment and accessories 1.4 Additional optional accessories Protection set for the SONAPHONE Protective housing cover Protective display film Carry strap to protect the device against falling Retaining eyelet for the carry strap with...
Software applications for the SONAPHONE 2.1 SONAPHONE apps LevelMeter app For various airborne and structure-borne sound applications (standard application on the SONAPHONE) Determination of sound levels Recording and logging of ultrasonic signals Graphic representation of levels, level curves and spectrogram ...
Device Equipment, Sets and Accessories 2 Software applications for the SONAPHONE 2.2 Software for evaluating the data on the computer SONAPHONE DataViewer for the LevelMeter app Display of the LevelMeter recordings on the computer (Windows 7 and higher) Note! Exported data from the LeakExpert app cannot be viewed using the DataViewer.
3.1 Device equipment layout in the transportation case Box for storing accessories (behind the cover) Space for documents Sensors and accessories SONAPHONE Capsule ear protection headphones Cable routing, space for connected sensors with fitted accessories (without large acoustic horn) I - II - 14...
Capsule ear protection headphones User documentation (English) Audio cable for headphones in PDF format on the device 3.3 SONAPHONE sensor set - airborne sound Broadband - airborne sound sensor BS10 Sensor attachment Small acoustic horn BS10-2 ...
Device Equipment, Sets and Accessories 3 Device sets 3.5 Sensor set - structure-borne sound and temperature Broadband - structure-borne sound and temperature sensor BS20 Short waveguide 22 mm BS20-1 Long Waveguide 150 mm BS20-2 Magnetic waveguide BS20-3 ...
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Device Equipment, Sets and Accessories (This page has been deliberately left empty) I - II - 17 Revision: 1.1; Datum: 2018-02-16...
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MANUFACTURER Headquarters SONOTEC Ultraschallsensorik Halle GmbH Nauendorfer Str. 2 06112 Halle (Saale) Phone: +49 (0)345 133 17-0 Fax: +49 (0)345 133 17-99 Email: sonotec@sonotec.de Internet: www.sonotec.de USA contact details SONOTEC US Inc. 190 Blydenburgh rd Suite 8 2nd floor Phone:...
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Ultrasonic Testing Device for Preventive Maintenance User Documentation: Device Description...
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Headphone description ........................14 Function of the operating buttons....................14 Device applications (apps) ......................... 15 Notes on the operating system and valid licenses ............... 15 Software applications on the SONAPHONE ................15 Overview of device applications ....................15 5.3.1 Apps ..........................15 5.3.2...
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Device Description (This page has been deliberately left empty) I - III - 4 Revision: 1.0; Date: 2017-11-06...
Please note that the user documentation for the SONAPHONE is made up of different sections due to the device's modular construction. The scope of supply will vary depending on the device and accessory options that have been ordered.
Device Description 1 Notes on the user documentation 1.2 Symbols used Hazards or special information are indicated in the following ways: Warns of possible imminent dangers which, if ignored, may lead to lasting adverse health effects and/or serious material damage. Warns of dangers which, if ignored, may lead to injury and/or material damage - including financial losses due to operational interruptions.
Device functions 2.1 Designated use The SONAPHONE is a testing device for the verification, recording and evaluation of ultrasonic signals. (See section 2.3 for information on the device functionality). Ultrasound can be created during a wide range of processes, including: ...
For a variety of different processes, ultrasonic signals are created in different frequency ranges, which the SONAPHONE makes visible and audible: For tests carried out with the SONAPHONE, a distinction is made between two types of ultrasound with regard to the use of sensors: Airborne sound –...
Device Description Device construction 3.1 Connections, interfaces and additional device elements Function of the connections, interfaces and device elements 4-pin LEMO connection for airborne and structure-borne sound sensors Speaker Headphone slot Micro USB connection (for charger/power supply/data transfer) Micro SD card slot Microphone Camera and flash Battery compartment cover...
When device is switched on: mute mode on/off When the camera app is active: take photo When the SONOTEC app is active: activate camera app When the LevelMeter app is locked: unlock the device Brief press: testing device "Home" button...
Device Description 3 Device construction 3.3 Start screen and apps for quick access (on delivery) Functions/meaning of the display elements Time and date (digital clock widget) Apps available via quick access (see page 15 for additional apps) Overview of all installed apps and widgets Apps activated by the user "Home"...
Device Description 3 Device construction 3.4 Displays and functions via the status bar Icon Meaning Current device time Charge state: full/empty Charge state – device is being charged Device volume state: mute I - III - 12 Revision: 1.0; Date: 2017-11-06...
Device Description 3 Device construction Apps and widgets for quick access (swipe the start screen to the side) Settings (for a list of parameters see page 17) Camera Gallery (overview of photos and screenshots) 3.5 Device identification/type label The type label is located on the back of the device, and should be to hand in the event of a service call.
Device Description Headphone description Risk of damage to hearing Always observe the manufacturer's original operating manual and the applicable instructions for safe working with ear protection in noisy areas. 4.1 Function of the operating buttons Button functions Switching the headphones on/off: Press the button on the right-hand capsule for approx.
(contact: www.sonotec.de). Licenses that are valid for the applications on the SONAPHONE are stored on the device (once the app has been started up, the licenses can be found under the "Settings" menu item).
Device Description 5 Device applications (apps) 5.6 Overview of device settings The device settings are available from the "Settings" menu item as possible: Note! To make changes: Tap on a menu item, tap in a checkbox and/or actuate a slide control. Additional settings can be adjusted for some parameters by tapping on the icon.
Display of charge state and remaining battery life Apps Overview of all applications on the device (with information on storage space) Downloaded: Installed apps (SONAPHONE apps or additionally installed apps) Running: active apps All: all apps 5.6.2 Personal Security Screen lock:...
Set time: (entry via keyboard or selection of stored values) Select time zone Use 24-hour format: Yes/no Choose date format: Selection between various display versions About the SONAPHONE Status: Battery state and other information Legal information Model Serial number Android version...
Device Description Disposal Electrical and electronic devices may pose a risk to health and the environment if disposed of incorrectly. They cannot therefore be disposed of as domestic waste according to WEEE directive 2012/19/EU (Waste Electrical and Electronic Equipment Directive). Instead they must be taken to designated collecting points or returned to the manufacturer.
The recording of valid test results, the interpretation of these results and any measures that are derived as a result are exclusively the responsibility of the user. SONOTEC does not assume any guarantee for the correctness of the recorded test values or test results. SONOTEC accepts no liability for any errors or damages that arise as a result of the further use of the recorded test and measurement values.
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MANUFACTURER Headquarters SONOTEC Ultraschallsensorik Halle GmbH Nauendorfer Str. 2 06112 Halle (Saale) Phone: +49 (0)345 133 17-0 Fax: +49 (0)345 133 17-99 Email: sonotec@sonotec.de Internet: www.sonotec.de USA contact details SONOTEC US Inc. 190 Blydenburgh rd Suite 8 2nd floor Phone:...
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Ultrasonic Testing Device for Preventive Maintenance User Documentation: Device Operation...
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Starting up apps ........................... 13 Hiding or shutting down apps ....................... 13 Commissioning ............................ 15 Charging the rechargeable battery ....................15 Attaching the carry strap to the SONAPHONE ................15 3.2.1 Fitting the carry strap bracket ..................15 3.2.2 Attaching the carry strap ....................16 Connecting sensors ........................
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Device application ........................25 Creating photos and screenshots ..................... 27 Taking photographs with the camera app ..................27 Additional camera functions with the active SONAPHONE app ..........29 Recording videos or taking panoramic images ................30 Taking screenshots ........................30 Data management..........................
Please note that the user documentation for the SONAPHONE is made up of different sections due to the device's modular construction. The scope of supply will vary depending on the device and accessory options that have been ordered.
Device Operation 1 0BNotes on the user documentation 1.2 Symbols used Hazards or special information are indicated in the following ways: Warns of possible imminent dangers which, if ignored, may lead to lasting adverse health effects and/or serious material damage. Warns of dangers which, if ignored, may lead to injury and/or material damage - including financial losses due to operational interruptions.
Device Operation Basic device operation This section describes the operating functions provided by the operating system (Android). Operation from within individual apps or menu items may vary from the operation described here. 2.1 Operation via touchscreen in the Android operating system A large proportion of the device operation is performed using the touchscreen.
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Device Operation 2 Basic device operation Vertical or horizontal Shows additional content or deletes content from the swiping: display Sideways: to the start screen Shows additional apps for quick access or additional widgets Sideways: Notifications in the status bar Deletes the message from the display Vertically: in the menu overview Scrolling in the display I - IV - 8...
Device Operation 2 Basic device operation 2.2 General icons and control elements Control elements and their functions in the Android environment: Element Operation Display locked/ Unlock display: Swipe to the side with your finger Additional content/settings: Tap on the icon Continuously variable slide control: Select between minimum and maximum by holding down and moving the control Slide control for selecting between two values:...
Device Operation 2 Basic device operation 2.3 Functions in the status bar As well as status displays (see device description: Displays and functions via the status bar), the status bar also includes functions for quick access: Swipe down from the status bar to manage notifications. ...
Device Operation 2 Basic device operation 2.4 Entering text using the touchscreen Input screen Meaning and operation Highlighted text – text field will be overwritten when text is entered Cursor in position: Text will be entered from the indicated point Positioning the cursor: Tap at the appropriate place within the text field Highlighting text:...
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Device Operation 2 Basic device operation To enter characters: tap on the corresponding letters. To change the character set: tap on the icon (see table below for options). The character set is changed according to the selected option.
System stability is improved as the app processes will not be impacting on one another Note! Always shut down a SONAPHONE app before starting another app. I - IV - 13 Revision: 1.0; Date: 2017-11-06...
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To shut down apps that are active in the background: Press and hold the SONAPHONE "Home" button The device shows the name of any apps that are active in the background, together with a preview image.
Connect the SONAPHONE to the power supply using the charger. The status LED on the right-hand side will light up orange to indicate that the device is charging, which will take around 4 hours when the battery is fully discharged and the device is switched off.
Connect the sensors to the SONAPHONE in accordance with the red dots, making sure to only ever use the supplied cable. The sensors are powered via the cable, and the test data is transferred to the SONAPHONE automatically.
Always observe the manufacturer's original operating manual and the applicable instructions for safe working with ear protection in noisy areas. 1. Connect the headphones to the SONAPHONE using the appropriate cable. 2. Switch on the headphones by pressing the button on the right-hand capsule by pressing and holding the button for approx.
Preparing Tests 4.1 Learning about device equipment and apps In order to achieve optimal testing results with the SONAPHONE, it is important to be familiar with the device equipment and the ways in which it can be used. It is also useful to be aware of the basic properties and the propagation of ultrasound: ...
The device equipment is ready for operation and is not damaged The device battery is charged (see Section 3.1 Charging the rechargeable battery) There is sufficient storage on the SONAPHONE The necessary accessories (sensor attachments) for testing work are present in the case ...
Important device settings prior to testing 5.1 Switching on the SONAPHONE 1. Switch on the SONAPHONE by pressing the On/Off button on the left-hand side of the device: Hold down the button for a few moments. The start screen appears and the status LED (green) on the left-hand side lights up, indicating that the SONAPHONE is starting up.
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Device Operation 5 Important device settings prior to testing The sub-menu will close and the menu for initial commissioning will be displayed again in order to check the entries. 6. Confirm the entries by tapping on the icon. The menu will close, and will not be displayed again when the device is switched on on subsequent occasions.
Device Operation 5 Important device settings prior to testing 5.2 Changing the language The SONAPHONE device language is set to "English" on delivery. Note! Shut down all apps before changing the language settings. To change the device language, proceed as follows: Overview ...
5 Important device settings prior to testing 5.4 Adjusting the volume When assessing machine or system states using the SONAPHONE, the interpretation of the converted audible ultrasonic signals play a vital role (as well as the observation of the level indicators and the spectrogram).
Device Operation 5 Important device settings prior to testing 5.5 Adjusting the display brightness Note! A reduced display brightness can significantly reduce the power consumption, thereby increasing the device's running time. To adjust the display brightness: Overview "Settings" "Display"...
Tests with the SONAPHONE 6.1 Device application In order to carry out tests using the SONAPHONE, there are a variety of apps with functionalities and tools that have been optimized for different applications. A description of these apps can be found in the corresponding documents. The basic procedure for carrying out testing is described below.
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9. Use the export function to combine the test values or to create a report. When carrying out tests, make sure to also observe the information in the SONOTEC app descriptions. I - IV - 26...
Device Operation Creating photos and screenshots The SONAPHONE has a camera for documenting test points. Photos can be allocated to specific jobs (folders) or individual test data (measurements) in the SONAPHONE apps, and damage areas can be highlighted in the images.
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All photos and videos taken using the camera app can be found in the gallery or in the "Sonaphone/Internal memory/DCIM/Camera" folder. I - IV - 28...
7 Creating photos and screenshots 7.2 Additional camera functions with the active SONAPHONE app When the SONAPHONE app is active, additional documentation functions are available for use: 1. Once test data has been recorded, tap on the icon to add images to a recording.
Press the Power ON button (left-hand side of the device) and the "Quiet" button (on the right) on the SONAPHONE at the same time to take a screenshot of the current display. The image will be briefly displayed as a thumbnail image, and the icon and "Saving...
In order to manage the test results, test values can be combined for export (as a .zip file) or output as reports (.pdf) together with photos, comments and voice messages. 8.1 Data structure on the SONAPHONE SONAPHONE Portable media player: Internal memory ...
System messages relating to the USB connection and device driver software have no influence on functionality and can be ignored. 2. Select and copy the data to be transferred from within the SONAPHONE structure. The data can be added to a folder on the end device.
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Device Operation 8 Data management To remove the SD card from the SONAPHONE correctly: 3. Wait until data transfer is complete. This is indicated by means of a status report specifying the data type and the storage location. 4. In the overview , tap on "Settings"...
"Internal memory" folder. The following folder structure will be displayed: 4. Open the "Sonaphone" folder and place the files (.apk, .lic) to be installed inside this folder. The SONAPHONE can now be removed from your computer. I - IV - 34...
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Device Operation 9 Managing software applications (apps) 5. Unlock the SONAPHONE by swiping the symbol to the side, and open the device's Software Manager by tapping on the corresponding icon. All available software applications are displayed in the Software Manager.
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Device Operation 9 Managing software applications (apps) 6. Tap on the corresponding icon to start the Installation / Update The following window will then open: 7. Confirm the installation by tapping on "Continue". I - IV - 36 Revision: 1.0; Date: 2017-11-06...
Device Operation 9 Managing software applications (apps) The installation process is indicated by the following messages: "Installing LeakExpert…" "App has been installed". 8. Complete installation by tapping on "Done", or open the installed app by tapping on "Open". 9.2 Adjusting the start screen and quick access for apps All apps, including updated apps, can be found by tapping on the icon.
Possible cause and remedy Software can Restart required: Press and hold the Power ON button until the no longer be SONAPHONE starts up again operated The app does App installation has failed: Delete the app via the Software Manager not start up after...
Incorrect use of the SONAPHONE and its accessories may pose a risk to the user. • Do not open the SONAPHONE or the sensors. They do not contain any parts that need to be cleaned, maintained or repaired by the user.
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Airborne Sound Sensor BS10 Content Information on this document ......................5 General ............................5 Symbols used ..........................6 Description of the airborne sound sensor BS10 ................7 Applications and designated use ....................7 Functioning ............................. 7 Connections, operating and display elements ................8 Airborne sound sensor BS10 accessories ...................
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Airborne Sound Sensor BS10 (This page has been deliberately left empty) II - I - 4 Revision: 1.0; Date: 2017-11-06...
Please note that the user documentation for the SONAPHONE is made up of different sections due to the device's modular construction. The scope of supply will vary depending on the device and accessory options that have been ordered.
Airborne Sound Sensor BS10 1 Information on this document 1.2 Symbols used Hazards or special information are indicated in the following ways: Warns of possible imminent dangers which, if ignored, may lead to lasting adverse health effects and/or serious material damage. Warns of dangers which, if ignored, may lead to injury and/or material damage - including financial losses due to operational interruptions.
Detection and evaluation of leaks in compressed air, gas and vacuum systems (depending on the app) Tightness Testing of windows, doors, vehicles or containers (in combination with the SONAPHONE T ultrasonic transmitter) Detection of electrical partial discharges and insulation damage 2.2 Functioning The sensor attachments guide the ultrasound to the ultrasonic microphone.
Airborne Sound Sensor BS10 2 Description of the airborne sound sensor BS10 2.3 Connections, operating and display elements Operating and display elements Sensor accessory: Small acoustic horn (standard) Adjusting the volume Starting/stopping the measurement recording Target laser on (press and hold) LED light (torch) on/off Status LED II - I - 8...
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Airborne Sound Sensor BS10 2 Description of the airborne sound sensor BS10 Sensor elements Target laser (do not look into the beam! Laser class 2) Ultrasonic microphone LED light (torch) Connections USB connection (for service work only) Socket for sensor cable with marked plug-in position II - I - 9 Revision: 1.0;...
The funnel pools the ultrasonic signals over large distances, allowing for verification with the SONAPHONE. Areas where ultrasonic signals can be verified in this way can then undergo precise location using the precise locator BS10-1.
Airborne Sound Sensor BS10 2 Description of the airborne sound sensor BS10 Precise locator BS10-1 (optional) Attachment for airborne sound sensor BS10 Application: Precise location of damaged areas at close range The precise locator BS10-1 is used in close range applications for the accurate verification of ultrasonic signals.
Connect the sensor to the SONAPHONE in accordance with the red dots, making sure to use the designated cable. The sensor is powered via the cable, and the test data is transferred to the SONAPHONE automatically. The sensor is ready for operation when the operating display LED lights up green.
Airborne Sound Sensor BS10 3 Operation of the airborne sound sensor 3.2 Operation via the buttons on the sensor Measurements can be controlled via the touchscreen on the device or via the buttons on the sensor itself. The acoustic playback volume can be adjusted using the function buttons. Testing can also be started and stopped.
Airborne Sound Sensor BS10 Disposal Electrical and electronic equipment can pose serious health and environmental risks if it is not properly disposed of. For this reason it must not be disposed of in domestic waste according to WEEE directive 2012/19/EU (Waste Electrical and Electronic Equipment Directive) but separately at designated collection points or has to be sent back to the manufacturer.
The recording of valid test results, the interpretation of these results and any measures that are derived as a result are exclusively the responsibility of the user. SONOTEC does not assume any guarantee for the correctness of the recorded test values or test results. SONOTEC accepts no liability for any errors or damages that arise as a result of the further use of the recorded test and measurement values.
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MANUFACTURER Headquarters SONOTEC Ultraschallsensorik Halle GmbH Nauendorfer Str. 2 06112 Halle (Saale) Phone: +49 (0)345 133 17-0 Fax: +49 (0)345 133 17-99 Email: sonotec@sonotec.de Internet: www.sonotec.de USA contact details SONOTEC US Inc. 190 Blydenburgh rd Suite 8 2nd floor Phone:...
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Ultrasonic Testing Device for Preventive Maintenance User Documentation: Structure-Borne Sound Sensor BS20...
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Structure-Borne Sound Sensor BS20 Content Information on this document ......................5 General ............................5 Symbols used ..........................6 Sensor description ..........................7 Applications and designated use ....................7 Functioning ............................. 7 Connections, operating and display elements ................8 Accessories for the structure-borne sound & temperature sensor BS20 ........10 Device identification/type label .....................
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Structure-Borne Sound Sensor BS20 (This page has been deliberately left empty) II - II - 4 Revision: 1.0; Date: 2017-11-06...
SONAPHONE, as well as all the information needed to ensure proper and efficient use. It must therefore be read prior to first use and before carrying out any further steps.
Structure-Borne Sound Sensor BS20 1 Information on this document 1.2 Symbols used Hazards or special information are indicated in the following ways: Warns of possible imminent dangers which, if ignored, may lead to lasting adverse health effects and/or serious material damage. Warns of dangers which, if ignored, may lead to injury and/or material damage - including financial losses due to operational interruptions.
Structure-Borne Sound Sensor BS20 Sensor description 2.1 Applications and designated use The structure-borne sound sensor with exchangeable waveguides is used for applications including: Status monitoring of machines, systems and plant components Function checking of steam traps and valves ...
Structure-Borne Sound Sensor BS20 2 Sensor description 2.3 Connections, operating and display elements Operating and display elements Sensor accessory: Short waveguide (standard) Adjusting the volume Starting/stopping the measurement recording LED lights (torch) on/off Status LED II - II - 8 Revision: 1.0;...
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Structure-Borne Sound Sensor BS20 2 Sensor description Sensor elements and connections LED lights (torches) Ultrasonic transducer – coupling surface (internal thread M5) Infrared temperature sensor Connections USB connection (for service work only) Socket for sensor cable with marked plug-in position II - II - 9 Revision: 1.0;...
Structure-Borne Sound Sensor BS20 2 Sensor description 2.4 Accessories for the structure-borne sound & temperature sensor BS20 The intensity and behavior of ultrasonic signals depend on factors such as the process during which they are generated. Options for verifying and recording the signals and for providing these to the user in high-quality format so that useful statements can be made with regard to system conditions are also dependent upon a number of different factors.
Structure-Borne Sound Sensor BS20 2 Sensor description Magnetic waveguide BS20-3 (optional) Accessory for structure-borne sound and temperature sensor BS20 Application: For connection at the test point for long-term testing and for ensuring even contact pressure Fig. 3: Magnetic waveguide BS20-3 In order to ensure usable test results with long-term testing or comparative tests, even contact pressure is required.
Connect the sensor to the SONAPHONE in accordance with the red dots, making sure to use the designated cable. The sensor is powered via the cable, and the test data is transferred to the SONAPHONE automatically. The sensor is ready for operation when the operating display LED lights up green.
Structure-Borne Sound Sensor BS20 3 Sensor operation 3.2 Assembling and disassembling waveguides Risk of device damage and incorrect test values! • Risk of destruction of the waveguide holder as a result of incorrect assembly and disassembly. Always use the two elements of wrench set BS20 (see image below) to assemble and disassemble the waveguides.
The LED lights (torches) also help with the precise location of damage areas. The internal thread on the sensor and the magnetic waveguide BS20-3 make it possible to carry out quasi-stationary tests using the SONAPHONE. II - II - 14 Revision: 1.0; Date: 2017-11-06...
Painted or oxidized surfaces usually have an emissivity value of 0.9. This setting is suitable for many measurement tasks. Additional values for frequently used materials can be found in emissivity value tables. The emissivity value can be set at the SONAPHONE as follows: In the LevelMeter app, under the ...
Structure-Borne Sound Sensor BS20 Disposal Electrical and electronic equipment can pose serious health and environmental risks if it is not properly disposed of. For this reason it must not be disposed of in domestic waste according to WEEE directive 2012/19/EU (Waste Electrical and Electronic Equipment Directive) but separately at designated collection points or has to be sent back to the manufacturer.
The recording of valid test results, the interpretation of these results and any measures that are derived as a result are exclusively the responsibility of the user. SONOTEC does not assume any guarantee for the correctness of the recorded test values or test results. SONOTEC accepts no liability for any errors or damages that arise as a result of the further use of the recorded test and measurement values.
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MANUFACTURER Headquarters SONOTEC Ultraschallsensorik Halle GmbH Nauendorfer Str. 2 06112 Halle (Saale) Phone: +49 (0)345 133 17-0 Fax: +49 (0)345 133 17-99 Email: sonotec@sonotec.de Internet: www.sonotec.de USA contact details SONOTEC US Inc. 190 Blydenburgh rd Suite 8 2nd floor Phone:...
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Ultrasonic Testing Device for Preventive Maintenance User Documentation: Parabolic Sensor BS30...
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Operation of the parabolic sensor ..................... 11 Assembling and disassembling the parabolic reflector ..............11 Connecting thesensor to SONAPHONE ..................12 Using the laser and the red/green dot sight ................. 12 Operation via the buttons on the sensor ..................13 Cleaning and maintenance ......................
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Parabolic Sensor BS30 (This page has been deliberately left empty) II - III - 4 Revision: 1.2; Datum: 2018-02-16...
It contains all the instructions to ensure safe operation of the parabolic sensor with the SONAPHONE , as well as all the information needed to ensure proper and efficient use. It must therefore be read prior to commissioning and before carrying out any further steps.
Parabolic Sensor BS30 1 Information on this document 1.2 Symbols used Hazards or special information are indicated in the following ways: Warns of possible imminent danger which, if ignored, may lead to lasting adverse health effects and/or serious material damage. Warns of dangers which, if ignored, may lead to injury and/or material damage –...
The parabolic sensor is used for the accurate detection of ultrasonic waves over distances of up to 25 m. The following testing work can be carried out in combination with the SONAPHONE: Detection of leaks in compressed air, gas and vacuum systems ...
Parabolic Sensor BS30 2 Sensor description 2.3 Sensor elements Sensor elements Parabolic reflector Red / green dot sight (changes may occur over the course of device development; see manufacturer's operating manual) Parabolic reflector holder with locking screw (on the rear) Handle with control and display elements Status LED: Sensor on/off Target laser on/off (press and hold)
Parabolic Sensor BS30 2 Sensor description 2.4 Sensor connections Connections Socket for sensor cable with marked plug-in position USB connection (for service work only) II - III - 9 Revision: 1.2; Datum: 2018-02-16...
Parabolic Sensor BS30 2 Sensor description 2.5 Device identification/type label Laser class 2 identification: The type label is located on the back of the device, and should be to hand in the event of a service call. As well as the sensor designation, the following information can also be found on the housing: II - III - 10 Revision: 1.2;...
Parabolic Sensor BS30 Operation of the parabolic sensor Risk of injury to eyes The target laser (laser class 2) can cause serious eye damage. Never look into the laser beam. Never direct the laser at other people or vehicles. Please note that reflected laser light can cause eye injuries in the event of prolonged use.
Connect the sensor to the device using a SONAPHONE sensor cable in accordance with the dots. The sensor is powered via the cable, and the test data is transferred to the SONAPHONE automatically. The sensor is ready for operation when the operating display LED lights up green.
Parabolic Sensor BS30 3 Operation of the parabolic sensor 3.4 Operation via the buttons on the sensor Measurements can be controlled via the touchscreen on the device or via the button on the sensor itself. Testing can be started or stopped via the "Start/stop recording" function key. The integrated target laser and the red/green dot sight also help with the precise location of damage areas.
Parabolic Sensor BS30 4 Disposal Disposal Electrical and electronic equipment can pose serious health and environmental risks if it is not properly disposed of. For this reason it must not be disposed of in domestic waste according to WEEE directive 2012/19/EU (Waste Electrical and Electronic Equipment Directive) but separately at designated collection points or has to be sent back to the manufacturer.
The recording of valid test results, the interpretation of these results and any measures that are derived as a result are exclusively the responsibility of the user. SONOTEC does not assume any guarantee for the correctness of the recorded test values or test results. SONOTEC accepts no liability for any errors or damage that arise as a result of the further use of the recorded test and measurement values.
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MANUFACTURER Headquarters SONOTEC Ultraschallsensorik Halle GmbH Nauendorfer Str. 2 06112 Halle (Saale) Phone: +49 (0)345 133 17-0 Fax: +49 (0)345 133 17-99 Email: sonotec@sonotec.de Internet: www.sonotec.de USA contact details SONOTEC US Inc. 190 Blydenburgh rd Suite 8 2nd floor Phone:...
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Ultrasonic Testing Device for Preventive Maintenance User Documentation: Description of the LevelMeter App...
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Description of the LevelMeter App Content Notes on the user documentation ....................... 5 General ............................5 Symbols used ..........................6 User interface and functions of the LevelMeter app ................7 Designated use ..........................7 Meaning of the status displays ....................... 8 Test value display and on the display ....................
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Description of the LevelMeter App Managing test data in the LevelMeter app ..................28 Prepare test data for export ......................28 Combining test data onto an external memory card ..............30 PDF report of test data – contents and structure for evaluation ..........31 ZIP file of test data –...
Please note that the user documentation for the SONAPHONE is made up of different sections due to the device's modular construction. The scope of supply will vary depending on the device and accessory options that have been ordered.
Description of the LevelMeter App 1 Notes on the user documentation 1.2 Symbols used Hazards or special information are indicated in the following ways: Warns of possible imminent dangers which, if ignored, may lead to lasting adverse health effects and/or serious material damage. Warns of dangers which, if ignored, may lead to injury and/or material damage - including financial losses due to operational interruptions.
User interface and functions of the LevelMeter app 2.1 Designated use The LevelMeter app for the SONAPHONE ultrasonic testing device allows for the performance and documentation of various different maintenance tasks: Leak detection in compressed air, vacuum and gas systems ...
2 User interface and functions of the LevelMeter app 2.2 Meaning of the status displays Status displays in the LevelMeter app Folder where the current test is being saved (e.g.: "SONAPHONE Test") Test meta data Airborne sound sensor BS10: Sensor identification (automatic detection)
Description of the LevelMeter App 2 User interface and functions of the LevelMeter app 2.3 Test value display and on the display Test values on the display Graphical output: Display from level graph/spectrogram Spectrogram: Frequency range between 20 to 100 kHz over time Level graph: Selected ultrasonic level over time (not shown;...
Description of the LevelMeter App 2 User interface and functions of the LevelMeter app 2.4 Control elements and operating modes Playback mode Live mode Control elements in the two operating modes Rotate the display: Tilt the display 90° clockwise and show a magnified level or spectrogram Open the folder overview: Create/delete folders;...
Description of the LevelMeter App 2 User interface and functions of the LevelMeter app 2.5 Displays and control elements in the folder overview The folder overview contains a list of all folders, with the name, creation date and number of saved recordings (measurements).
Description of the LevelMeter App 2 User interface and functions of the LevelMeter app 2.6 Overview of measurements in a folder The overview contains a list of all recordings, with the folder name, tester, recording date and measurement duration. The most recent measurement is displayed first. Available functions are shown below.
Description of the LevelMeter App 2 User interface and functions of the LevelMeter app 2.7 Functions in the detailed overview The detailed overview shows all additional information saved with a measurement. Meta data that is automatically recorded by the device or that is stored in the settings and cannot be changed: Name of measurement, creation date, measurement duration Settings that have been made by the user, some of which can be changed: Audio settings, tester, application...
Description of the LevelMeter App 2 User interface and functions of the LevelMeter app Functions in the detailed overview Add additional details to a measurement: Photos, comments or voice memos Subsequently change the application (select a value from the list) Subsequently delete photos: Tap to activate the function Subsequently edit a text note: Tap to activate text entry for changes...
Description of the LevelMeter App Preparing tests 3.1 Important device settings Please observe the information on preparing for testing and on the device settings in the "Device operation" section of the user documentation, and make sure that the device equipment is ready for testing in accordance with the specifications.
Description of the LevelMeter App 3 Preparing tests 3.3 Adjusting the test value output on the display Different display formats and values can be derived from the sound signals recorded at the ultrasonic microphone. The output on the display can be adjusted to meet individual requirements and the requirements of the testing work.
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Description of the LevelMeter App 3 Preparing tests The following values can be assigned to the fields: No value assigned Instantaneous level [standard] Equivalent continuous sound level Instantaneous level with time weighting Peak level Minimum value of instantaneous level [standard] Maximum value of instantaneous level [standard] Temperature (only active when the structure-borne sound sensor is connected) Displaying the level graph or spectrogram:...
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Description of the LevelMeter App 3 Preparing tests Adjusting the level graph: The level graph always shows the level stored in the field highlighted in green in the test value output. This changes depending on the active grid. This is set to the current level as the default setting (see image). The output can be adjusted in both Live and Playback mode.
Description of the LevelMeter App 3 Preparing tests 3.4 Selecting the method of making signals audible The ultrasonic signals are transferred by the device into the frequency range that can be heard by the user. The signals can be output either via the headphones or the integrated speaker. Note! The method that is used to make the signals audible has an impact on whether the signals are output via the headphones or the speaker,...
Description of the LevelMeter App 3 Preparing tests Adjusting the audio setting: 1. Tap on the icon (settings) and select the "Audio" menu item. 2. Tap on the required method to activate it. 3. If you have decided to use the "Heterodyne" audio method, tap in the entry field for the carrier frequency to change the value, and then tap on "Done"...
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Description of the LevelMeter App 3 Preparing tests The following naming system is one possibility: Name of system, hall or factory area: (it may be sensible to use abbreviations due to the restriction to 40 characters) Name of test object (compressed air system, steam trap) Each time the app is started up, *No active folder* will be displayed above the spectrogram.
Description of the LevelMeter App 3 Preparing tests 3.6 Specifying an application For documentation and evaluation purposes, all test data should be allocated a specific application. Standard maintenance applications are available to choose from in the device, and additional applications can be defined by the user. No specific application is activated as a default setting.
Description of the LevelMeter App 3 Preparing tests 3.7 Measurement settings: Defining the measurement interval 1. Go to the Settings menu and select the "Measurement settings" menu item. 2. Tap in the text field where the measurement value is defined. 3.
When carrying out tests, please observe all information in the safety document. Risk of falling! Do not walk through the system while reading the SONAPHONE screen or operating the device. Risk of injury or damage to the device! When locating ultrasonic signals in areas that are not easily visible or that are not visible at all, there is a risk of personal injury or of damage to the sensors.
Description of the LevelMeter App 4 Carrying out tests with the LevelMeter app 4.2 Adding photos, comments or voice memos Additional information about the measurement can be added by tapping on the corresponding icons: Photos of the damage area Text comments Voice memo: Audio recording Note! Before the start of testing, it may be necessary to define standards...
Description of the LevelMeter App Tests with the structure-borne sound sensor When the BS20 sensor is connected, additional display and settings options will be available for structure-borne sound applications. 5.1 Temperature display Displaying the temperature in the area of the test value output: 1.
Description of the LevelMeter App 5 Tests with the structure-borne sound sensor 5.2 Changing the settings for the temperature measurements In order to ensure correct temperature measurements, the correct surface emissivity will need to be set (see also the description of the structure-borne sound sensor in the "Temperature measurements"...
Description of the LevelMeter App Managing test data in the LevelMeter app All recorded data in the device can be combined for export for the purpose of evaluation and further processing. 6.1 Prepare test data for export In order to evaluate the test results, the recordings can be combined for data export (as a .zip file) or output as reports (.pdf) together with photos, comments and voice memos.
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Description of the LevelMeter App 6 Managing test data in the LevelMeter app Storage location (folder in which the PDF or ZIP is to be saved). The "External SD card" option is only active if there is an SD card in the device (see following section).
The message "Preparing SD card" indicates that the card has been recognized by the SONAPHONE. The status of the card can be retrieved from within the SONAPHONE settings.
Description of the LevelMeter App 6 Managing test data in the LevelMeter app 6.3 PDF report of test data – contents and structure for evaluation The PDF report will be saved in the defined folder with a time stamp: YYYY-MM-DD_hh:mm:ss - LM-Report-[folder name].pdf Title page with the following information: ...
Description of the LevelMeter App 6 Managing test data in the LevelMeter app 6.4 ZIP file of test data – contents and structure for further processing Note! In order for the test data to be processed on different platforms, it is also all provided in the following format.
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Diagram for level graph and temperature ..................9 Spectrogram and spectrum ......................10 First steps ............................11 Preparing test data on the SONAPHONE for export ..............11 Providing the test data on the target device ................. 11 Starting up the SONAPHONE DataViewer .................. 11 General functions ..........................
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Description DataViewer Detailed view functions (overview of measurements)..............14 Selecting a measurement ......................14 Editing diagram axes ........................14 Resetting diagram axes ....................... 15 Displaying and hiding columns and rows ..................15 Displaying and hiding different level types ................... 16 Starting audio playback ........................
Description DataViewer Notes on the software 1.1 Brief description The SONAPHONE DataViewer software can be used to evaluate test data recorded with the LevelMeter app on a Windows PC or tablet. Note! Please note that only test data from the LevelMeter app can be loaded onto the software.
System requirements PC or Tablet, Windows 7 upwards You receive the SONAPHONE DataViewer on a USB flash drive. For the installation an activation key is required. You will find the key on the delivered plastic card or you will receive it via email from the SONOTEC support.
Description DataViewer Structure of the user interface SONAPHONE DataViewer has two selectable main displays. One display has a compact list view (following chapter) for the selection of folders and measurements and the display of associated photos, voice memos and text comments. The other has a detailed view (see Chapter 3.2) for the audiovisual evaluation of measurements using suitable diagrams (Chapters...
Description DataViewer 3 Structure of the user interface 3.2 Detailed view Measurements in the active folder (active measurement: red bar) Menu bar Level graph and temperature curve (Chapter 3.3) Spectrogram and spectrum (Chapter 3.4) Status bar for the display of error messages; Notes on open-source software (Section 5.3) IV - I - 8 Revision: 1.1;...
Description DataViewer 3 Structure of the user interface 3.3 Diagram for level graph and temperature Level axis [dB], (to adjust: click on the value and change/use the mouse wheel) Legend with time and level values (selection/display of the different levels: Settings) Time cursor (to change position: click and drag) Main area with curve progressions (color-coded, see legend)
(see chapter 7.2). Note! Depending on the app version, dB values cannot be displayed for older SONAPHONE measurement data. The spectrally resolved data is shown without the specification of a dB value. IV - I - 10...
DataViewer. 4.1 Preparing test data on the SONAPHONE for export In order to evaluate test results using the SONAPHONE DataViewer, the results will firstly need to be exported as a ZIP file onto your SONAPHONE using the LevelMeter app. More information on this can be found in the description of the LevelMeter app.
To hide error message, tap or click anywhere on the user interface. 5.4 Displaying information on open-source software Tap or click on the control element “About SONAPHONE DataViewer” on the right-hand edge of the status bar to open a window with all relevant information.
Description DataViewer List view functions (overview of loaded folders) 6.1 Selecting folders and measurements, displaying the attachments If you have loaded test data (as per Chapter 5.2), the contained folders will be displayed in the left-hand column of the list view (Folders) (position 1 in Chapter 3.1). ...
Description DataViewer Detailed view functions (overview of measurements) 7.1 Selecting a measurement In the same way as the folder view, available measurements for the active folder will be displayed in the left-hand column (position 1 in Chapter 3.2). You may need to firstly show the left-hand column (see next chapter). ...
Description DataViewer 7 Detailed view functions (overview of measurements) 7.3 Resetting diagram axes Tap or click on the control element “Display 100 %” in the menu bar to reset all axis limits at the same time. 7.4 Displaying and hiding columns and rows To maximize the display of the level curve and in particular the spectrogram on the screen, individual areas can be hidden from the detailed view.
Description DataViewer 7 Detailed view functions (overview of measurements) 7.5 Displaying and hiding different level types 1. Tap or click on the Settings icon in the legend for the diagram for level graph and temperature 2. Tap or click on a value to display it in the diagram or to hide it: Colored element = active: Tap or click to hide the associated level graph Gray element = inactive: Tap or click to display the level graph 3.
Description DataViewer 7 Detailed view functions (overview of measurements) 7.7 Exporting data in CSV format Measurement data can be exported via the software for further processing as a CSV file as follows: 1. Display a level on the screen that you want to be taken into account for the data export (see Chapter 7.5 Displaying and hiding different level types).
Description DataViewer Error rectification and error messages Note! In very rare cases (if the application or computer crashes), there may be irregularities in the saving process when writing large amounts of data to the cache. In this case, inconsistent/incorrect data will be stored in the cache.
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Description DataViewer (This page has been deliberately left empty) IV - I - 19 Revision: 1.1; Datum: 2018-06-29...
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MANUFACTURER Headquarters SONOTEC Ultraschallsensorik Halle GmbH Nauendorfer Str. 2 06112 Halle (Saale) Phone: +49 (0)345 133 17-0 Fax: +49 (0)345 133 17-99 Email: sonotec@sonotec.de Internet: www.sonotec.de USA contact details SONOTEC US Inc. 190 Blydenburgh Rd Suite 8, 2nd Floor Phone:...
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Technical Data Sheet SONAPHONE ultrasonic testing device The SONAPHONE digital ultrasonic testing device and the associated sensors are used to carry out a wide range of preventive maintenance tasks. • Detection and evaluation of leaks in compressed air, gas and vacuum systems •...
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Technical Data Sheet Ultrasonic testing device for preventive maintenance Weight 370 g (incl. battery) Materials Polycarbonate, ABS, chemically hardened glass ELECTRICAL DATA Battery Type: Lithium polymer battery; 3.7 V; 4.05 Ah (7.75 Wh) Power supply Charger with micro-USB connection (5 V, 2 A) Running time 8 …...
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Technical Data Sheet Ultrasonic testing device for preventive maintenance Level graph (only the "main" level – highlighted in green, freely selectable) Displays Level wheel and level bars (instantaneous level only) Level table, configurable in terms of layout, number (max. 5) and type of displayed levels The following sound pressure levels can be displayed, as well as the temperature (T, only active with structure-borne sound sensor BS20):...
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Ear protection headphones, device case, charger, protective cover, protective film, carry strap Subject to technical modifications! MANUFACTURER USA CONTACT DETAILS SONOTEC SONOTEC US Inc. Ultraschallsensorik Halle GmbH Tel.: +49 (0)345/133 17- 0 190 Blydenburgh rd Tel.: +1 631/415 4758 Nauendorfer Straße 2 sonotec@sonotec.de...
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Frequency range 20 … 100 kHz Measurement resolution 1 dB Power supply and Cable connection with the SONAPHONE (160 cm): LEMO connection communication Dimensions (W x H x D) 30 x 155 x 30 mm Weight 80 g (without accessories) Materials Sensor housing: plastic (polycarbonate: ABS), gray;...
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Precise locator BS10-1 for the precise location of damage areas Subject to technical modifications! MANUFACTURER USA CONTACT DETAILS SONOTEC SONOTEC US Inc. Ultraschallsensorik Halle GmbH Tel.: +49 (0)345/133 17- 0 190 Blydenburgh rd Tel.: +1 631/415 4758 Nauendorfer Straße 2 sonotec@sonotec.de...
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-70 … +380 °C object temperature measurement range Measurement resolution Ultrasound: 1 dB, temperature: 1 K Power supply and Cable connection with the SONAPHONE (160 cm): LEMO connection communication Dimensions (W x H x D) 30 x 155 x 30 mm Weight...
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Magnetic holder BS20-3 Wrench set for assembling and disassembling waveguides Subject to technical modifications! MANUFACTURER USA CONTACT DETAILS SONOTEC SONOTEC US Inc. Ultraschallsensorik Halle GmbH Tel.: +49 (0)345/133 17- 0 190 Blydenburgh rd Tel.: +1 631/415 4758 Nauendorfer Straße 2 sonotec@sonotec.de...
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Frequency range 20 … 100 kHz Measurement resolution 1 dB Power supply and Cable connection with the SONAPHONE (160 cm): LEMO connection communication Dimensions (W x H x D) 270 x 440 x 390 mm (when assembled) Reflector diameter 270 mm...
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(The technical specifications for the laser target device can be found in the corresponding document). Subject to technical modifications! MANUFACTURER USA CONTACT DETAILS SONOTEC SONOTEC US Inc. Ultraschallsensorik Halle GmbH Tel.: +49 (0)345/133 17- 0 190 Blydenburgh rd Tel.: +1 631/415 4758 Nauendorfer Straße 2 sonotec@sonotec.de...
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MANUFACTURER Headquarters SONOTEC Ultraschallsensorik Halle GmbH Nauendorfer Str. 2 06112 Halle (Saale) Phone: +49 (0)345 133 17-0 Fax: +49 (0)345 133 17-99 Email: sonotec@sonotec.de Internet: www.sonotec.de USA contact details SONOTEC US Inc. 190 Blydenburgh Rd Suite 8, 2nd Floor Phone:...
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