CALEFFI 5213 Series Installation, Comissioning And Servicing Instructions

CALEFFI 5213 Series Installation, Comissioning And Servicing Instructions

Scald protection 3-way thermostatic mixing valve
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Scald Protection 3-Way Thermostatic Mixing Valve
© Copyright 2016 Caleffi
Installation, commissioning and servicing instructions
ASSE 1070
Technical specifications
Materials:
- valve body and regulating spindle:
- internal shutter:
- sealing elements:
- cover:
Temperature adjustment range:
Temperature set:
Temperature control:
Cold inlet temperature:
Hot inlet temperature:
Maximum working pressure:
Minimum working pressure (dynamic):
Maximum unbalanced dynamic supply (hot/cold or cold/hot):
Minimum temperature differential between hot water inlet
and mixed water outlet to ensure thermal shutoff function:
Minimum temperature differential between mixed water outlet
and cold water inlet to ensure stable operation:
Minimum flow rate for stable operation:
Certifications:
Function
Scald Protection Three-Way Thermostatic mixing valves are used in
applications where the user must be protected from the danger of
scalding caused by hot water.
The Caleffi 5213 series provides water at a safe and usable
temperature in situations where the control of the temperature
of the water discharging from a terminal fitting is of the utmost
importance, i.e. within hospitals, schools, nursing homes, etc.
The valve is designed to prevent the flow of water discharging from
the mixed water outlet in the event of the failure of hot or cold supply.
The Caleffi 5213 series is a high performance thermostatic mixing
valve and is ASSE 1070 listed.
The valve is complete with check valve at both hot and cold inlets.
Product range
5213 series scald protection three-way thermostatic mixing valve.
Union thread NPT male connections, sizes 1/2", 3/4",1";
Union sweat connection, size 1/2", 3/4", 1".
must be commissioned on site to achieve desired temperature
1. ASSE 1070/CSA B125.3-2012, certified by ICC-ES, file PMG-1358.
2. NSF/ANSI 372-2011, Drinking Water Systems Components-Lead
Content Reduction of Lead in Drinking Water, California Health and
Safety Code 116875 S.3874, Reduction of Lead in Drinking Water
Act, certified by ICC-ES, file PMG-1360.
1
www.caleffi.com
low-lead brass (<0.25% Lead content)
Minimum 39°F (4°C); Maximum 85°F (29°C)
Minimum 120°F (49°C); Maximum 185°F (85°C)
Static 150 psi (10 bar); Dynamic 70 psi (5 bar)
38531.06
5213 Series
PPO
EPDM
ABS
85–120°F (29–49°C)
±3°F (±2°C)
1.5 psi (0.1 bar)
6:1
18°F (10°C)
9°F (5°C)
0.5 gpm (2 l/min)

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Table of Contents
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Summary of Contents for CALEFFI 5213 Series

  • Page 1 The Caleffi 5213 series provides water at a safe and usable temperature in situations where the control of the temperature of the water discharging from a terminal fitting is of the utmost importance, i.e.
  • Page 2: Safety Instruction

    SAFETY INSTRUCTION This safety alert symbol will be used in this manual to draw attention to safety related instructions. When used, the safety alert symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN A SAFETY HAZARD.
  • Page 3: Operating Principle

    In the event of a failure of either the hot or cold supply, the piston will shut off, stopping water discharging from the mixed water outlet. The Caleffi valve requires a minimum temperature differential from hot inlet to mixed water outlet of 18°F (10°C) to ensure the correct operation of the thermal shutoff feature.
  • Page 4 1/2”, 3/4”, 1” • Cv= 2 • Kv=1.7 (m Flow rate-use The Caleffi 5213 series is a thermostatic mixing valve suitable for single or multiple point of use applications in accordance with installation rules and indications specified in ASSE 1070 standards.
  • Page 5: 'O' Ring Seal

    Exploded diagram PROTECTIVE CAP TEMPERATURE SPINDLE LOCKING NUT UPPER BODY 'O' RING SEAL 4a 'O' RING SEAL THERMOSTATIC ELEMENT FLOW CONVEYOR LOWER SPRING VALVE BODY UNION WASHER, Quantity 3 per valve UNION NUT, Quantity 3 per valve INLET PORT MALE TAILPIECE WITH INTEGRAL CHECK VALVE Quantity 2 per valve INLET PORT CONIC FILTER,...
  • Page 6: Installation

    The Caleffi 5213 series must be installed by a licensed plumber. Prior to the installation of the Caleffi 5213 series valve, the system must be checked to ensure that the system operating conditions fall within the recommended operating range of the valve, i.e.
  • Page 7: Installation Diagram

    Installation diagram MIXED OUTLET HOT SUPPLY COLD SUPPLY Temperature Pressure Isolating Strainer Strainer Isolating Pressure & check & check limiting valve reducing valve valve valve reducing valve valve valve (if required) (if required) (if required) Point of use Multiple use Multiple use with sensor faucet...
  • Page 8 Measure and record the temperature of the water discharging from the largest and smallest volume draw off points. d) Perform the thermal shut-off test. Isolate the cold water supply to the Caleffi valve and monitor the mixed water temperature. The outlet flow should quickly cease flowing.
  • Page 9 Temperature adjustment View of temperature adjustment Fitting temperature adjustment cap Temperature adjustment cap in place Locking adjustment spindle with locking nut...
  • Page 10 With reference to the exploded diagram on page 5: 1) On the Caleffi 5213 series valves, the inlet conic filters (12) on both the hot and cold water supplies can be removed for cleaning by unscrewing the inlet union nuts and carefully pulling apart the connecting pipework.
  • Page 11: Troubleshooting

    Troubleshooting Under normal operating conditions the Caleffi 5213 series thermostatic mixing valve will provide a very high level of performance. However, in some circumstances, when our maintenance plan is not followed, the following problems may arise. Corrective action Cause Symptom ·...
  • Page 12 CALEFFI Hydronic Components Caleffi North America, Inc. 3883 West Milwaukee Road Milwaukee, WI 53208 T: 414.238.2360 F: 414.238.2366 2-15-16...

Table of Contents