gefran GT 25 Manual
gefran GT 25 Manual

gefran GT 25 Manual

Solid state relays with analog control

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Main applications
• Plastics extrusion lines
and injection moulding
machines
• Polymerization plant for
synthetic fibre production
• Rubber moulding
machinery
• Driers for ceramics and
components for the
building industries
• Chemical and
pharmaceutical industries
• Industrial electric furnaces
• Food processing plants
PROFILE
The GT family of solid-state relays has
been designed with the aim of providing
very accurate control of the load thanks
to an analog control input, in voltage at
0...5V; 0...10V or in current at
0...20/4...20mA or a potentiometer (from
1KΩ to 10 KΩ).
The electronic design ensures that the
cycle time for proportioning the power is
automatically optimized.
Il numero di periodi che il GT fornisce al
carico ("treni d' onda") per un certo
valore di segnale di ingresso, è calcolato
in modo da essere il minimo possibile,
pur mantenendo la precisione
necessaria.
The number of cycles that the GT
supplies to the load (wave trains) for a
given input signal is calculated to be the
minimum possible to maintain the
necessary accuracy.
The GT can be used in three phase
systems, using master-slave control
architecture in which the control signal
drives only one GT (master) and this unit
supplies the synchronized signals to the
other slaves. Two GS modules can also
be used as slaves (logic control).
A load interrupt control option (HB) is
available without having to use an
external current transformer; alarm limit
GT 25 / 40 / 50 / 60 / 75 / 90 / 120A
SOLID STATE RELAYS WITH ANALOG CONTROL
is settable with trimmer and yellow LED
signal, with voltage-free contact, normally
open.
The GT solid-state relay has a green
LED to indicate the presence of the
24Vac power supply and a red LED to
indicate the switching based on the
analog control input signal.
The LED signal will be continuous (off at
minimum, on at maximum) at the ends of
the scale, pulsing for intermediate
values.
The units offer optional accessoires for
panel mounting, fuses and fuseholders,
current transformer, isolation
transformers.
Use the relè with an opportune heatsink
(see section accessories).
Main features
• Command input from analogue voltage
or current signal or potentiometer.
• Switching at voltage zero crossing.
• Partialization of wave train power with
dynamically optimized time cycle.
• Antiparallel double SCR
• 2 led for supply indication, "ON" state,
1 optional LED for load interrupt alarm
• 4000V isolation between input circuit
and power output
• MOV (varistor)
• Optional monitoring of interrupted load
TECHNICAL DATA
General features
Category of use AC1
Nominal voltage
- 480Vac (max. range 24...530Vac)
Nominal frequency: 50/60Hz
Non-repetitive voltage: 1200Vp
Zero switching voltage: ≤ 20V
Voltage drop at nominal current ≤ 1.4Vrms
Power factor = 1
Control inputs
Voltage: 0...5Vdc, 0...10Vdc
(impedance ≥100KΩ)
Current: 0...20mA, 4...20mA
(impedance 125Ω)
Potentiometer: da1K a 10KΩ
(auto-fed by GT)
O
UTPUTS
GT 25 (SCR version)
Nominal currents of the device with
opportune heatsink in continuous work:
25A
Non-repetitive overcurrent t=20 ms: 400A
t for blowout: ≤ 645A
I
2
2
s
dV/dt critical with output deactivated:
1000V/µs
GT 40 (SCR version)
Nominal currents of the device with
opportune heatsink in continuous work:
40A

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Summary of Contents for gefran GT 25

  • Page 1 GT 25 / 40 / 50 / 60 / 75 / 90 / 120A SOLID STATE RELAYS WITH ANALOG CONTROL Main applications • Plastics extrusion lines Main features and injection moulding machines • Command input from analogue voltage • Polymerization plant for or current signal or potentiometer.
  • Page 2 Non-repetitive overcurrent t=20 ms: 600A Thermal features The module-heat sink contact surface t for blowout: ≤ 1010A must have a maximum planarity error of GT 25 dV/dt critical with output deactivated: 0.05mm. and maximum roughness of ≤ 125°C Junction temperature: 1000V/µs...
  • Page 3 WORKING TYPOOLOGY “Zero crossing” with variable cycle time Examples of the operation of the GT for different values of the input drive signal and the consequent different cycle times (100msec and 40msec respectively). Example of input at 20% = 2V (IN 0-10V) or 4mA (IN 0-20mA) V=Voltage across load Logic output control for GT Example of input at 50% = 5V (IN 0-10V) or 10mA (IN 0-20mA)
  • Page 4: Faceplate Description

    FACEPLATE DESCRIPTION - control signal Synchronism signal for Master/Slave connection + control signal Reference voltage for potentiometer power supply (+ 10V) Alarm output (solid state relay, HB option) 24 Vac 50/60 Hz power terminal Green LED (power on), Red LED (GT running) Red LED (thermal alarm), yellow LED (load interrupt alarm, HB option) Monorev trimmer for minimum...
  • Page 5 CALIBRATION PROCEDURE OF THE INTERRUPTED LOAD ALARM The interrupted load alarm function enables the GT to diagnose a variation of the load current (compared to a set limit), distinguishing it from one caused by a change in grid voltage. The solid state power unit must therefore be supplied with the voltage applied to the load terminals, i.e.: LOAD (L2): already connected internally;...
  • Page 6: Dimensions And Cut-Out

    DIMENSIONS AND CUT-OUT TEMPLATE DIMENSIONS GT 25 - 40 - 50 - 60 - 75 - 90 - 120A 60 mm 60 mm Load Line Line Line 480 V 230 V g Alarm Adj 0..10V f Input selection 0..5V e Max Adj 4..20mA...
  • Page 7 CONNECTION EXAMPLES Star or delta three-phase connection without neutral, with control of two phases. Phase R Phase S Phase T Ground Connections regarding the load interrupted option (see paragraph “Interrupted load alarm) Note: connect h or i according to the load tension.
  • Page 8 CONNECTION EXAMPLES Three-phase star connection with neutral. Phase R Phase S Phase T Neutral Ground Connections regarding the load interrupted option (see paragraph “Interrupted load alarm) Note: connect h or i Load Line Load Line Load Line Line Line Line Line Line Line...
  • Page 9 CONNECTION EXAMPLES Three-phase star connection with neutral using one GT in Master configuration and two GSs in Slave configuration. Phase R Phase S Phase T Neutral Ground Load Line Load Line Load Load Line Line Line 480 V 230 V g Alarm Adj 0..10V f Input selection...
  • Page 10 To clean external plastic parts, use a clean cloth wet with ethyl alcohol or water. Technical service : GEFRAN has a technical service department. Defects caused by use not conforming to the instructions are excluded from the warranty.

This manual is also suitable for:

Gt 40Gt 50Gt 90Gt 60Gt 75Gt 120a

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