Related Manuals for Allen-Bradley 6181X-NPXPDC
Summary of Contents for Allen-Bradley 6181X-NPXPDC
- Page 1 User Manual Industrial Computers for Hazardous Locations Catalog Numbers 6181X-NPXPDC, 6181X-NPW7DC, 6181X-12TPXPDC, 6181X-12TPW7DC, 6189V-CFSSD16GB, 6189X-4GDDR2, 6189X-MCLPS...
- Page 2 Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE). Allen-Bradley, Rockwell Software, and Rockwell Automation are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies.
- Page 3 Summary of Changes This manual contains new and updated information. Changes throughout this revision are marked by change bars, as shown to the right of this paragraph. New and Updated This table contains the changes made to this revision. Information Topic Page Added ‘Preface Objectives’...
- Page 4 Summary of Changes Notes: Rockwell Automation Publication 6181X-UM001C-EN-P - July 2015...
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Page 5: Table Of Contents
Table of Contents Preface Preface Objectives..........9 Purpose of This Manual . - Page 6 Table of Contents Chapter 3 Operation Chapter Objectives ..........31 Operating Guidelines .
- Page 7 Table of Contents Chapter 6 Use a Touch Screen Chapter Objectives..........53 Touch Screen Controller .
- Page 8 Table of Contents Notes: Rockwell Automation Publication 6181X-UM001C-EN-P - July 2015...
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Page 9: Preface
Provides general guidelines for installing a Rockwell Automation Grounding Guidelines, publication industrial system. 1770-4.1 You can view or download publications at http://www.rockwellautomation.com/ literature. To order paper copies of technical documentation, contact your local Allen-Bradley distributor or Rockwell Automation sales representative. Rockwell Automation Publication 6181X-UM001C-EN-P - July 2015... -
Page 10: Abbreviations
Preface Abbreviations This publication can use the following abbreviations. Abbr Meaning Abbr Meaning ACPI Advanced configuration (and) power On-screen keyboard interface AHCI Advanced host controller interface PCAP Protective capacitive (touch screen) American Megatrends, Inc. Printed circuit board Active management technology PCDC Product Compatibility and Download Center BIOS... -
Page 11: Features
Chapter Features Chapter Objectives This chapter provides information on the following topics: • Computer Overview • Operating Systems • Computer Options • Before You Begin • Parts List • Computer Information • Hardware Features Computer Overview Integrated display industrial computers combine a TFT flat-panel display with industrial computing power to perform visual interface, maintenance, and basic information applications. -
Page 12: Operating Systems
This table summarizes the options available for the integrated display industrial computers for hazardous locations. A comparative summary of features for the computers is in Appendix A, Specifications on page Cat. No. Model Series Display Size (in.) Touch Screen Windows OS 6181X-NPXPDC XP Professional SP3 6181X-12TPXPDC 1200P 12.1 Resistive 6181X-NPW7DC... -
Page 13: Before You Begin
Features Chapter 1 Before You Begin Before you unpack the computer, inspect the shipping carton for damage. If damage is visible, immediately contact the shipper and request assistance. Otherwise, continue to unpack. Keep the original packing material in case you must return the computer for repair or transport it to another location. -
Page 14: Hardware Features
Chapter 1 Features Hardware Features The illustration in this section shows the hardware features of the industrial computers for hazardous locations. Figure 1 - Industrial Computer for Hazardous Locations Front, Side, and Back Views Bottom View Item Component Item Component Item Component LCD panel (only on display model) -
Page 15: Installation
Chapter Installation Chapter Objectives This chapter provides information on the following topics: • Installation Precautions • Environnements Dangereux • Installation Guidelines • Mounting Clearance Requirements • Computer Dimensions • Required Tools • Install the Computer • Connect Peripherals • Connect Power •... -
Page 16: Installation Precautions
Chapter 2 Installation Installation Precautions Read and follow these precautions before you install the computer. Environment and Enclosure Information ATTENTION: This equipment is intended for use in a Pollution Degree 2 industrial environment, in overvoltage Category II applications (as defined in IEC 60664-1), at altitudes up to 2000 m (6561 ft) without derating. -
Page 17: Hazardous Locations
This equipment is suitable for these location categories. Computer Model Cat. Nos. Region Rating Temperature Range Non-display 6181X-NPXPDC, United States Class I Division 2, Groups A, B, C, D T4 -20 °C < T < 70 °C 6181X-NPW7DC Class I Zone 2, IIC, T4 (-4 °F <... -
Page 18: Hot Surfaces
Chapter 2 Installation The following statement applies to when the computer is used in a hazardous location. WARNING: Explosion Hazard • Substitution of components can impair suitability for hazardous locations. • Do not disconnect equipment unless power has been switched off and the area is known to be nonhazardous. -
Page 19: Control Drawing For Usb Peripheral Devices
Installation Chapter 2 Control Drawing for USB Peripheral Devices For Class I, Division 2 and Zone 2 Required Circuit Parameters The following control drawing is provided in accordance with the National Electrical Code, Article 500 (Class I, Zone 2, Group IIB, and Class I, Division 2, Groups A, B, C, and D). -
Page 20: Environnements Dangereux
Chapter 2 Installation For the comparison of C , use the capacitance of each individual connected a(USB) USB peripheral device, C , and its associated cable, C i(peripheral) cable If cable capacitance and inductance are not known, use the following values: = 197 F/m (60 pF/ft) μ... -
Page 21: Installation Guidelines
Installation Chapter 2 Installation Guidelines Follow these guidelines to make sure that your computer provides service with excellent reliability: • The installation site must have sufficient power. • In dry environments, static charges can build up easily. Proper grounding of the computer helps to reduce static discharges, which can cause shock and damage electronic components. -
Page 22: Mounting Clearance Requirements
Chapter 2 Installation Mounting Clearance Because of self-heating, do not operate the computer in an enclosure by using IMPORTANT Requirements the minimum clearances unless adequate ventilation or other methods are used to lower the temperature within the enclosure. Allow enough clearance to install or remove peripheral components, such as internal drives. -
Page 23: Computer Dimensions
Installation Chapter 2 Computer Dimensions Review computer dimensions to estimate the clearance necessary for computer installation. Figure 3 - Non-display Computers 16.4 320.2 (12.61) 16.4 (0.65) (0.65) Dimensions are in mm (in.) (0.06) 87.1 87.1 87.1 83.4 (3.43) (3.43) (3.43) (3.28) 57.5 335.3 (13.2) -
Page 24: Required Tools
Chapter 2 Installation Required Tools These tools are required for computer installation: • #2 cross-head screwdriver • Panel cutout tools (for panel mounting) • Drill motor and drill bit (for wall mounting) • Antistatic wrist strap The computers support the following mounting options: Install the Computer •... -
Page 25: Mount The Display Computer In A Panel
Installation Chapter 2 Mount the Display Computer in a Panel Use the supplied clips to secure the display computer to the panel. Cat. Nos. Clips (qty.) Cat. No. Description 6181X-12TPXPDC, 6189X-MCLPS Replacement mounting clips (10) 6181X-12TPW7DC Follow these steps to mount the computer in a panel. 1. -
Page 26: Mount The Non-Display Computer On A Wall
Chapter 2 Installation 10. Repeat this process at least three times until the clips are properly torqued, making sure the gasket is compressed uniformly against the panel. ATTENTION: Tighten the clips to the specified torque to provide a proper seal and help prevent damage to the computer. Rockwell Automation assumes no responsibility for water or chemical damage to the computer or other equipment within the enclosure because of improper installation. -
Page 27: Connect Peripherals
Installation Chapter 2 Connect Peripherals The following illustration shows the I/O port panel of the computers. Peripheral components compatible with each port are shown in the boxes below. Observe the following guidelines when connecting peripherals to the computer. • Use screws to secure any device connected to the serial COM or DVI port. •... -
Page 28: Connect Power
Chapter 2 Installation Connect Power Display and non-display computers have a DC input terminal block for connection to an 18…32V DC power source. ATTENTION: When you connect power to the computer for the first time, the following actions occur: • The default BIOS setting automatically starts the computer after it is plugged into a power source. - Page 29 Installation Chapter 2 3. Secure the DC power wires to the terminal block screws. Tighten the terminal block screws to a torque of 1.36 N•m (12 lb•in). Display Computer Shown -V +V 4. Secure the ground wire to the functional ground screw by using a ring connector.
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Page 30: Connect To A Network
Chapter 2 Installation Connect to a Network The computers have two 1 GB LAN ports that connect to an Ethernet network by using CAT5 or CAT5E twisted-pair Ethernet cable with RJ45 connectors. Display Computer Non-display Computer WARNING: When you connect a LAN cable, verify that the cable is fully inserted in the LAN port and the latch is engaged. -
Page 31: Chapter Objectives
Chapter Operation Chapter Objectives This chapter provides information on the following topics: • Operating Guidelines • Touch Screen Precautions • Start the Computer • Restart the Computer • Shut Down the Computer • Adjust the Display Brightness Operating Guidelines Follow these operating guidelines for your computer: •... -
Page 32: Touch Screen Precautions
Chapter 3 Operation Touch Screen Precautions WARNING: If the LCD screen darkens or if the backlight is not functioning properly, the screen can be difficult to read and use of this screen could result in a potentially hazardous outcome. Do not use the LCD touch screen under these circumstances. -
Page 33: Restart The Computer
Operation Chapter 3 Restart the Computer Use either of the following methods to restart the computer: • From the Start menu, choose Restart. • Press CTRL+ALT+DEL on an attached keyboard and click Restart. During a restart, the computer does the following: •... - Page 34 Chapter 3 Operation Notes: Rockwell Automation Publication 6181X-UM001C-EN-P - July 2015...
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Page 35: Component Replacement
Review the specifications of a new component before you install it to verify that it is compatible with the computer. Record the model and serial number, and any other pertinent information of new components for future reference. We recommend that you use only Allen-Bradley approved accessories and IMPORTANT replacement parts. -
Page 36: Electrostatic Discharge Precautions
Chapter 4 Component Replacement Electrostatic Discharge ATTENTION: Electrostatic discharge (ESD) can damage static-sensitive devices Precautions or microcircuitry. • Disconnect all power before you work on the computer as detailed in Voltage Precautions on page • Observe proper packaging and grounding techniques to help prevent damage. Follow the precautions that are listed below: •... -
Page 37: Post-Configuration
Component Replacement Chapter 4 Post-configuration Follow these steps after you install or remove a hardware component. 1. Make sure all components are installed according to instructions. 2. Make sure that no tools or loose parts are left inside the computer. 3. -
Page 38: Reinstall The Cover
Chapter 4 Component Replacement Reinstall the Cover Follow these steps to reinstall the rear cover (the display computer is shown). 1. Follow steps 1…3 for Post-configuration on page 2. Reattach the rear cover to the chassis (A). 3. Close the cover (B). 4. -
Page 39: Compactflash Card
Component Replacement Chapter 4 CompactFlash Card The computers have two locations for loading CompactFlash (CF) Type II cards: • One solid-state drive bay is on the side of the computer. Cards that are installed in this bay are bootable and function as the main drive. •... - Page 40 Chapter 4 Component Replacement If necessary, remove the existing CF card by sliding it out of the slot (F). Display Computer Shown 7. Insert the new CF card into the slot (G) until it is firmly seated. ATTENTION: When properly seated, more than 80% of the CF card easily inserts into the slot before you encounter resistance.
- Page 41 Component Replacement Chapter 4 12. Tighten the screw that secures the slot cover of the drive bay (L). Display Computer Shown 13. Follow the steps for Post-configuration on page Rockwell Automation Publication 6181X-UM001C-EN-P - July 2015...
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Page 42: Install A Card In The Bottom Cf Card Slot
Chapter 4 Component Replacement Install a Card in the Bottom CF Card Slo Follow these steps to install a CF card in the bottom CF card slot. WARNING: The CF card slot on the bottom side of all computer models is hot-swappable but only in a nonhazardous location. -
Page 43: Install An Add-In Card
Component Replacement Chapter 4 Install an Add-in Card When used in hazardous locations, the computer supports peripheral cards rated IMPORTANT 4 W maximum, and Class I, Division 2, Groups A, B, C, D, T4. For ATEX and IECEx applications, operation in Group IIC Category 3 gas and dust environments is supported. -
Page 44: Replace Or Add Memory Modules
Chapter 4 Component Replacement Replace or Add Memory The computers have two dual channel DDR2 DIMM slots that support up to 4 GB maximum system memory. Modules Figure 5 - Memory Module Slots and Module Alignment Lock Lever Keyed Surface of DIMM Slot ATTENTION: Some older Microsoft Windows operating systems limit usable memory capacity to approximately 3 GB. - Page 45 Component Replacement Chapter 4 3. Remove the selected memory module. a. If necessary, use side cutters to cut the cable tie from the retaining latches that hold the selected memory module (A). b. Use your thumbs or two fingers to push open the lock levers, which release the memory module from its slot for easy removal.
- Page 46 Chapter 4 Component Replacement Notes: Rockwell Automation Publication 6181X-UM001C-EN-P - July 2015...
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Page 47: System Troubleshooting
Chapter System Troubleshooting Chapter Objectives This chapter provides information on the following topics: • Hardware Monitoring • Troubleshooting • Troubleshooting Checklists • Load the System Defaults • Clear the CMOS • Ship or Transport the Computer • Dispose of the Computer Hardware Monitoring The built-in hardware monitor of the computer tracks the operating threshold levels of the voltage and temperature sensors. -
Page 48: Troubleshooting
Chapter 5 System Troubleshooting Troubleshooting WARNING: Before performing any maintenance procedures, review the safety information in Hazardous Locations page 17 for equipment used in hazardous locations. Follow these steps to identify and isolate an issue with the computer. 1. Shut down the computer by using the appropriate method for the installed operating system. -
Page 49: Issues After Startup
System Troubleshooting Chapter 5 • Is the BIOS properly configured? You can restore the default BIOS settings by either of the following methods: – Load system defaults as detailed in Load the System Defaults on page – Use the CMOS header to reset the BIOS (only in nonhazardous applications) as detailed in Clear the CMOS on page Issues after Startup... -
Page 50: Issues With The Add-In Card
Chapter 5 System Troubleshooting Issues with the Add-in Card • Is the card installed and configured correctly? Verify the jumper and other configuration settings. • Are the card cables properly connected? • Is the add-in card recognized in Device Manager? •... -
Page 51: Issues With An External Display
System Troubleshooting Chapter 5 Issues with an External Display • Are the display contrast and brightness controls properly adjusted? See the operating system for set-up functions of the video driver. • Verify that the selected character color is not the same as the background color. -
Page 52: Ship Or Transport The Computer
Chapter 5 System Troubleshooting 5. Locate the clear CMOS header (CN5) on the motherboard. CMOS Header RTC Battery Memory Slots 6. Use a conductive tool (such as a screwdriver) to make contact between the two pins for 10 seconds. 7. Reinstall the rear cover as detailed in Reinstall the Cover on page 8. -
Page 53: Chapter Objectives
Chapter Use a Touch Screen Chapter Objectives This chapter provides information on how to do the following: • Touch Screen Controller • Driver Software • Resistive Touch Screen Technology • Calibrate the Touch Screen Touch Screen Controller Computers with a touch screen are shipped with the touch screen controller installed and connected. -
Page 54: Calibrate The Touch Screen
Chapter 6 Use a Touch Screen Calibrate the Touch Screen The touch screen that is supplied with the computer is installed and calibrated at the factory. Perform the following steps to recalibrate the touch screen. 1. Run the configuration utility for the touch screen. Access the utility through the Programs menu of the operating system. -
Page 55: Chapter Objectives
Chapter Maintenance Chapter Objectives This chapter provides information on how to do the following: • Clean the Computer • RTC Battery Clean the Computer It is important to maintain your computer. Periodically clean the display, heat sink and vent holes, and remove any grease or paint. Clean the Integrated Display Follow these steps to clean the display. -
Page 56: Remove Paint And Grease From The Bezel
Chapter 7 Maintenance Remove Paint and Grease from the Bezel Follow these steps to remove paint and grease from the bezel of computers that are properly mounted in NEMA Type 4/4X or IEC IP66 enclosures. 1. Remove paint splashes and grease by rubbing lightly with isopropyl alcohol. - Page 57 CF card from this bay. The CF card slot on the bottom side of all computer models is hot-swappable but only in a non-hazardous location. Table 2 - Display Specifications Attribute 6181X-NPXPDC, 6181X-NPW7DC, 6181X-12TPXPDC, 6181X-12TPW7DC Display type Active Matrix Color TFT Touch screen...
- Page 58 Appendix A Specifications Table 3 - Physical Specifications Attribute 6181X-NPXPDC, 6181X-NPW7DC, 6181X-12TPXPDC, 6181X-12TPW7DC Weight, approx Non-display 6.1 kg (13.45 lb) Display 8.4 kg (18.52 lb) Dimensions (HxWxD), approx Non-display 251 x 353 x 83.4 mm (7.5 x 13.20 x 3.28 in.) Display 279 x 349 x 101.2 mm (10.98 x 13.74 x 3.98 in.)
- Page 59 Specifications Appendix A Table 5 - Environmental Specifications Attribute 6181X-NPXPDC, 6181X-NPW7DC, 6181X-12TPXPDC, 6181X-12TPW7DC Temperature, operating Non-display models -20…70 °C (-4…158 °F) Display models -20…55 °C (-4…131 °F), display side -20…70 °C (-4…158 °F), back side Temperature, nonoperating -30…80 °C (-22…176 °F) Relative humidity 10…90% without condensation...
- Page 60 Appendix A Specifications Table 6 - Certifications (continued) Attribute 6181X-NPXPDC, 6181X-NPW7DC, 6181X-12TPXPDC, 6181X-12TPW7DC Class A emissions RoHS European RoHS 2011/65/EU China RoHS: Turkey RoHS (EEE Yönetmeliğine Uygundur. In Conformity with the EEE Regulation) Australian Radiocommunications Act, compliance with AS/NZS CISPR 22 (1) See http://www.rockwellautomation.com/rockwellautomation/certification/overview.page...
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Page 61: Bios Upgrade Procedure
Appendix Upgrade to a New BIOS BIOS Upgrade Procedure Sometimes a new BIOS is released to enhance the performance of your computer or to correct an anomaly. In such cases, you can download BIOS upgrades at the Rockwell Automation Product Compatibility and Download Center (PCDC) website at http://www.rockwellautomation.com/support/pcdc. - Page 62 Appendix B Upgrade to a New BIOS 7. After the download completes, click Open to access the folder where ZIP files were downloaded. 8. Open the downloaded file to locate and extract the ISO (*.iso) file. 9. Write the ISO file to a blank CD/CD-RW with the included CD Write utility (or one of your choice).
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Page 63: Upgrade The Bios From An External Floppy-Disk Drive
Upgrade to a New BIOS Appendix B Upgrade the BIOS from an Follow these steps to upgrade the BIOS in your computer from an external floppy-disk drive. External Floppy-disk Drive WARNING: Perform the BIOS upgrade only in a nonhazardous location. 1. - Page 64 Appendix B Upgrade to a New BIOS Notes: Rockwell Automation Publication 6181X-UM001C-EN-P - July 2015...
- Page 65 Index accessories 35 hardware add-in card 43 features 14 hardware diagnostics 47 troubleshooting 50 hardware monitor 47 hazardous locations 17 hot surfaces 18 BIOS upgrade 61 restricted access 18 safety guidelines 18 hot surfaces 18 calibrating touch screen 54 certifications 59 installation 15 cleaning the computer apply power 28...
- Page 66 Index power connection notices 28 specifications 57 Power On Self Test 32 system product defaults 51 catalog numbers 12 turn on 32 dimensions 23 front and side views 14 options 12 overview 11 touch screen product dimensions 23 calibrating 54 type 53 touchscreen driver software 53...
- Page 68 Rockwell Automation Support Rockwell Automation provides technical information on the Web to assist you in using its products. http://www.rockwellautomation.com/support you can find technical and application notes, sample code, and links to software service packs. You can also visit our Support Center at https://rockwellautomation.custhelp.com/ for software updates, support chats and forums, technical information, FAQs, and to sign up for product notification updates.