Allen-Bradley 6182 User Manual

Allen-Bradley 6182 User Manual

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6182 Windows CE
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Summary of Contents for Allen-Bradley 6182

  • Page 1 6182 Windows CE User Industrial Computer Manual...
  • Page 2 Throughout this manual, we use notes to make you aware of safety considerations. ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Important: Identifies information that is especially important for successful application and understanding of the product. Publication 6182-UM001B-EN-P...
  • Page 3: Table Of Contents

    Computer Features Chapter 1 Chapter Objectives ..............1-1 6182 Computer Versions............1-1 6182 Computer Packing List ...........1-1 6182 Hardware................1-2 6182 Software .................1-2 Features of the 6182 Computer ..........1-4 LED Indicators................1-8 Installation Chapter 2 Chapter Objectives ..............2-1 European Union Compliance...........2-1 Environmental Considerations..........2-1 Mounting Hardware ..............2-1 Tools Required ................2-2...
  • Page 4 Chapter 6 Computer Chassis Items Chapter Objectives ..............6-1 Safety Precautions ..............6-1 Replacing the Computer Chassis ..........6-1 Replacing Computer Power Supply .........6-2 Initial Operation and Setup Chapter 7 Chapter Objectives ..............7-1 Operating Recommendations...........7-1 Operator Access ..............7-1 System Checkout..............7-1 System Reset................7-2 Publication 6182-UM001B-EN-P...
  • Page 5 Table of Contents toc-iii Windows CE Operating Chapter 8 System Chapter Objectives ..............8-1 Windows CE Architecture ............8-1 6182 Standard Windows CE Programs ........8-2 Using Windows CE ..............8-3 Control Panel Applications ............8-6 6182 Memory Usage ...............8-6 Keypad Operation Chapter 9 Chapter Objectives ..............9-1 Keypad Operation ..............9-1...
  • Page 6 Chapter Objectives ..............15-1 Installing and Using Microsoft ActiveSync......15-1 Installing/Removing Applications on the 6182 Computer..15-3 Transferring Files To and from the 6182 Computer ....15-4 Upgrading the 6182 Windows CE Operating System ..... 15-4 System Troubleshooting Chapter 16 Chapter Objectives ..............
  • Page 7 Table of Contents toc-v 6182 Compatible Devices Appendix C Parallel Port Printers............... C-1 PC Cards................C-1 6182 Point-to-Point Appendix D Communications COM2 RS232 Communications ..........D-1 Index Publication 6182-UM001B-EN-P...
  • Page 8 Table of Contents Publication 6182-UM001B-EN-P...
  • Page 9: Who Should Use This Manual

    Computer, along with a complete library of 6182 interfaces and development tools on CDROM. This manual is a user guide for the 6182 Windows CE Industrial Purpose of this Manual Computer. It gives an overview of the system and describes procedures you use to: •...
  • Page 10 Computer Features Shows the different versions and features of the 6182 Computer. Installation Describes how to install the 6182 Computer in a panel or enclosure. Also how to connect power, network, and relay output. Connecting External Devices Tells how to connect external devices to the various 6182 ports.
  • Page 11 • warranty support • support service agreements Technical Product Assistance If you need to contact Allen-Bradley for technical assistance, please review the information in the System Troubleshooting chapter first. Then call your local Allen-Bradley representative or contact Allen- Bradley technical support at (440) 646-5800.
  • Page 12 Publication 6182-UM001B-EN-P...
  • Page 13: Chapter Objectives

    • available versions • software • additional catalog items The 6182 computer is comprised of a front bezel assembly and computer 6182 Computer Versions chassis. The computer chassis is common to all 6182 versions, and contains the processor board, power supply, and add-in cards. It is attached to the front bezel assembly with a hinge, so it can be easily opened for internal access.
  • Page 14: 6182 Hardware

    • Hardware voltage/temperature monitoring • Software-based watchdog timer • Diagnostic Relay Output. The 6182 Computer is shipped with a product-specific version of the 6182 Software Microsoft Window CE operating system already installed in the product. This is a full installation of Windows CE, complete with the graphical Desktop, file management features, and Internet Explorer application.
  • Page 15 Chapter 15, Managing User Applications, describes how to install and use ActiveSync on a desktop PC. The ActiveSync program is used to manage user applications and data files on the 6182 Windows CE Computer. The connection between 6182 and PC can be either an RS232 null modem cable (6189-2NMCBL) or through the Ethernet port.
  • Page 16: Features Of The 6182 Computer

    1–4 Computer Features The following illustrations show the major features and controls of the Features of the 6182 display versions of the 6182 Computer. Computer 6182 Computer – 7.7 in. Version with Keypad Publication 6182-UM001B-EN-P...
  • Page 17 Computer Features 1–5 6182 Computer – 12.1 in. Version with Keypad 6182 Computer – 12.1 in. Version with Touchscreen Publication 6182-UM001B-EN-P...
  • Page 18 1–6 Computer Features 6182 Computer Common Chassis Publication 6182-UM001B-EN-P...
  • Page 19 Computer Features 1–7 6182 Computer Connectors WARNING: EXPLOSION HAZARD! Substitution of components may impair suitability for Class I, Div 2 hazardous locations. Publication 6182-UM001B-EN-P...
  • Page 20: Led Indicators

    1–8 Computer Features The following table shows the LED indicators on the 6182 Computer. LED Indicators Table A LED Indicators (Display Versions Only) Indicator Position Color Indicates Right Diagnostics. Indicates that one of the following conditions exists when lit: •...
  • Page 21: Chapter Objectives

    CE mark. A copy of the Declaration of Conformity is available at the Rockwell Automation/Allen-Bradley Internet site: www.ab.com Mount the 6182 Computer in a panel or enclosure to protect the internal Environmental circuitry. Versions with a gasketed bezel meet NEMA Type 1, 12, 13 and...
  • Page 22: Tools Required

    Mounting Clearances figure below shows recommended minimum clearances to other components within the rack or enclosure. ATTENTION: The 6182 Computer should not be operated within a confined space of the dimensions shown below unless adequate ventilation or other cooling methods are used to lower the air temperature within the enclosure.
  • Page 23: Mounting Dimensions

    Installation 2–3 The following figures show the mounting dimensions for the 6182 Mounting Dimensions Computer. Note: Measurements in these figures are expressed in millimeters [inches]. 7.7 in. Version with Keypad 12.1 in. Version with Keypad Publication 6182-UM001B-EN-P...
  • Page 24 2–4 Installation 12.1 in. Version with Touchscreen Non-Display Version Publication 6182-UM001B-EN-P...
  • Page 25: Mounting Cutouts

    1. Cut an opening in the panel using the panel cutout dimensions provided on Page 2-5. 2. Make sure the 6182 Computer sealing gasket is properly positioned on the terminal. This gasket forms a compression type seal, do not use sealing compounds.
  • Page 26 Installation 4. Install the mounting clips. The mounting clips slide into the slots on the top and bottom of the 6182 Computer. 5. Gradually tighten the clips one at a time around the bezel using the specified sequence. Repeat this process at least three times until the clips are hand-tight and the gasket is compressed uniformly against the panel.
  • Page 27: Power Connections

    A three-contact removable terminal block is used to connect power to the Power Connections 6182 Computer. The 6182 Computer AC version accepts 120/240V AC. The AC power supply is autoranging. The DC version accepts 18-32V DC. The removable terminal blocks are different on the AC and DC versions and cannot be interchanged.
  • Page 28: Relay Output

    120/240VAC Unit terminal block (qty 1) 6189-2DCCONN 24VDC Unit terminal block (qty 1) The 6182 Computer has a relay output. This output is a normally-open Relay Output hard contact relay rated for 24VDC, 500mA. A two-contact removable terminal block is used to connect to the relay output.
  • Page 29: Chapter Objectives

    • Parallel devices • External video monitors • Diagnostic relay output Make sure you disconnect all power to the 6182 Computer before Safety Precautions performing any of the operations described in this chapter. ATTENTION: Disconnect all power from the 6182 Computer and external devices before making any connections.
  • Page 30: Connecting Usb Devices

    3–2 Connecting External Devices The 6182 Computer has two USB ports. The Windows CE operating Connecting USB Devices system currently only supports standard USB keyboard and mouse devices with its native device drivers. A vendor-specific Windows CE driver will be required for all other USB devices.
  • Page 31: Connecting Ps/2 Keyboard And Mouse

    Both devices must be connected before power-up to be recognized by the Windows CE operating system. Table E PS/2 Port Connector Pin-Out Signal KBDATA Not connected KBCLK Not connected MSDATA Not connected MSCLK Not connected Shield Ground Shield Ground Shield Ground Shield Ground Shield Ground Publication 6182-UM001B-EN-P...
  • Page 32: Connecting To An Ethernet Network

    Network transfer rates. Shielded cabling is required to maintain EMI compliance. Note: For information on connecting the 6182 Computer to a host PC using the Ethernet connection, refer to Chapter 14, Communications Configuration. Important: Performance degradation of your Ethernet communications is likely to result if the unit or cables are subjected to extreme radiated or conducted high-frequency noise.
  • Page 33: Connecting Serial Devices

    Connecting External Devices 3–5 The 6182 Computer has two serial ports – COM1 and COM2, both with Connecting Serial DB9 male connectors. Devices The COM1 port supports RS232, RS422, and RS485 physical signals. The COM1 physical signals are software-selectable. The COM2 port supports only RS232 physical signals. The COM2 port is used to connect to a host PC using ActiveSync.
  • Page 34: Connecting Parallel Devices

    3–6 Connecting External Devices The 6182 Computer has an ECP/EPP compatible parallel printer port Connecting Parallel with a DB25 female connector. This port can be connected to any Devices standard parallel printer. However, the 6182 Windows CE operating system only contains a Hewlett-Packard compatible printer driver. If other printers are to be used, you must provide the associated Windows CE printer driver if available.
  • Page 35: Connecting An External Video Monitor

    Connecting External Devices 3–7 The 6182 Computer has an external HD15 video connector. It can drive Connecting an External any external monitor that accepts VGA analog video signals. Video Monitor Note: For information on setting the video resolution and refresh rate for an external monitor, refer to Chapter 10, Display Settings.
  • Page 36: Connecting To Diagnostic Relay Output

    3–8 Connecting External Devices The 6182 Computer has a relay output. This output is a normally-open Connecting to Diagnostic hard contact relay rated for 24VDC, 500mA. A two-contact removable Relay Output terminal block is used to connect to the relay output.
  • Page 37 R YLQJ , YLQJ ,Q Q WH WHU U QDO 425430398 425430398 This chapter describes how to open the chassis of the 6182 Computer Chapter Objectives and remove or install: • PC add-in cards (PCMCIA) • PCI add-in card • RAM •...
  • Page 38: Safety Precautions

    1.0A 3.3V 0.1A 0.1A -12V -0.05A This section shows how to open and close the 6182 chassis to access Opening or Removing the internal components. Chassis ATTENTION: Review safety precautions on Page 4-1 before proceeding. Failure to follow proper safety procedures could result in severe electrical shock or damage to the 6182 Computer.
  • Page 39 2. To close the chassis, slowly hinge the chassis back against the front bezel. Be careful not to pinch the internal cables. 3. Reinstall the 3 screws to secure the chassis to the front bezel. Tighten the screws to a torque of 6 - 8 in–lbs (0.7 - 0.9 N•m). Publication 6182-UM001B-EN-P...
  • Page 40: Adding/Removing Pc Cards (Pcmcia)

    6182 computer. While the 6182 PCMCIA slots are Cards (PCMCIA) electrically compatible with any standard PC card, special Windows CE drivers are required to make the PC card function on the 6182 computer. Refer to the application program to make sure it supports the desired PC card.
  • Page 41 Adding/Removing Internal Components 4–5 To install a PC card: 1. Locate the PC card slots on the side of the 6182. 2. Loosen the screw on the PC card retainer bracket covering the PC card slot, if necessary. 3. Insert the PC card into the desired slot. Make sure the PC card is fully seated and the slot ejector is out.
  • Page 42: Adding/Removing A Pci Card

    4–6 Adding/Removing Internal Components One PCI card can be installed in the 6182 computer. While the 6182 Adding/Removing a expansion slot is electrically compatible with any standard half-length PCI Card PCI card, special Windows CE drivers are required to make a PCI card function on the 6182 computer.
  • Page 43 8. Follow the PCI card user manual instructions when attaching any required external cables to the card. ATTENTION: Some 1784 communication cards have a connector like the one used for the 6182 power connector. Do not plug power into connectors on these cards. To remove a PCI card: 1.
  • Page 44: Adding/Removing Ram Memory

    8. Reinstall the screws to secure the top cover to the chassis. Tighten the screws to a torque of 6 - 8 in–lbs (0.7 - 0.9 N•m). The 6182 processor board contains one standard DIMM socket. The Adding/Removing RAM DIMM memory can be upgraded or replaced.
  • Page 45: Adding/Removing

    An IC chip-puller tool is required to remove the DOC device. The 6182 Windows CE operating system and any loaded software applications are stored in the DOC memory. Replacing the DOC will require you to re-install the operating system and re-load all software applications and data.
  • Page 46 – do not touch the pins. After removing the DOC, place the device in an anti-static wrapper. To access the Disk-On-Chip socket: 1. Disconnect power to the 6182. 2. Follow the procedures on Page 4-2 to open the chassis. 3. Locate the DOC socket on the processor board.
  • Page 47: Chapter Objectives

    $VVHPE $VVHPEO O \ ,WHPV \ ,WHPV This chapter describes how to replace items in the 6182 front bezel Chapter Objectives assembly. The 6182 front bezel assembly consists of a plastic bezel with overlay (keypad and/or touchscreen), and a metal frame assembly that holds the LCD panel and associated interconnection circuit boards.
  • Page 48: Replacing Bezel Cables

    6. Follow the procedures on Page 4-2 to reassemble the new front bezel assembly to the computer chassis. The following cables that connect the 6182 front bezel assembly and the 6182 computer chassis can be ordered from Rockwell Automation: Part Number...
  • Page 49: Disassembling The Front Bezel

    • Replace the vertical legend strips To prepare the front bezel for disassembly (all models): 1. Remove the 6182 from the panel or enclosure. 2. Follow the procedures on Page 4-2 to remove the computer chassis. 3. Place the front bezel assembly on a flat surface, with the overlay side down.
  • Page 50 2. Remove the 6 screws securing the metal cover to the frame. 3. If you are replacing the plastic bezel overlay or vertical legend strips, remove the 10 screws securing the metal frame and lift the metal frame away from the plastic bezel. Publication 6182-UM001B-EN-P...
  • Page 51 3. Disconnect the touchscreen cable and remove the cover. 4. If you are replacing the plastic bezel overlay or vertical legend strips, remove the 10 screws securing the metal frame and lift the metal frame away from the plastic bezel. Publication 6182-UM001B-EN-P...
  • Page 52: Replacing The Front Bezel Plastic Overlay

    10. Follow the procedures on Page 4-2 to reassemble the front bezel assembly to the computer chassis. The plastic overlay on the 6182 Computer is field replaceable. You may Replacing the Front Bezel need to replace the bezel if the bezel or a portion of a keypad is Plastic Overlay damaged.
  • Page 53: Replacing Lcd Backlight Tubes

    7. Remove outside display window protective film and reinstall 6182 computer into panel or enclosure. The following are catalog numbers for the 6182 front bezel overlay assemblies. These assemblies include the plastic bezel, overlay, and legend strips only. They do not include the LCD panel or...
  • Page 54: Installing Keypad Legend Strips

    Part Number Description 6189-BL12B 12.1 in. backlight tubes (qty 2) The 6182 keypad versions contain three legend strips – one strip for the Installing Keypad Legend horizontal function keys located below the display and two strips for the Strips vertical function keys located on either side of the display. Each of these legend strips can be removed and replaced with custom printed versions.
  • Page 55 12.1 in. bezel legend strip kit (3 pcs) To replace the horizontal legend strip (7.7 in. & 12.1 in. versions): 1. Locate the exposed legend strip tab on the lower left side of the 6182 unit. 2. Carefully pull on the tab to remove the installed legend strip.
  • Page 56 5. Verify the alignment of the legend strip text on the front overlay keys. Adjust as needed by pushing or pulling slightly on the legend strip tab. 6. Follow the procedures in this chapter to reassemble the front bezel, routing and connecting cables as required. Publication 6182-UM001B-EN-P...
  • Page 57: Chapter Objectives

    This chapter describes how to replace items on the 6182 computer Chapter Objectives chassis. The 6182 computer chassis is common to all the 6182 product display and non-display versions. It contains the processor board, power supply, and add-in PC and PCI cards. This chapter’s topics include: •...
  • Page 58: Replacing Computer Power Supply

    6–2 Installing/Removing Computer Chassis Items 5. The 6182 firmware automatically detects the front bezel assembly type and configures itself to drive the appropriate bezel and display version. 6. Follow procedures in Chapter 15, Managing User Applications, to reload any operating system upgrades and the software applications.
  • Page 59 5. Remove the 4 screws that hold the power supply to the computer chassis. Remove the power supply from the chassis. 6. Install the new power supply into the chassis. Reinstall the 4 screws. Tighten the screws to a torque of 6 - 8 in–lbs (0.7 - 0.9 N•m). Publication 6182-UM001B-EN-P...
  • Page 60 The following power supplies can be ordered from Rockwell Automation. These catalog numbers include the power supply assembly and power input board (AC versions), and do not include the terminal block or any cables. Part Number Description 6189-2ACPS 120/240VAC autoranging power supply 6189-2DCPS 24VDC power supply Publication 6182-UM001B-EN-P...
  • Page 61: Chapter Objectives

    All covers are required to maintain EMI compliance. Operator access is limited to the front panel of the 6182 Computer. This Operator Access includes the display, keypad, and touchscreen. Access to components behind the rack or panel in which the 6182 Computer is installed is restricted to authorized and properly trained personnel.
  • Page 62: System Reset

    5. If your system does not boot up, or if you notice other problems, refer to Chapter 16, System Troubleshooting. To reset the 6182 Computer, cycle external power to the unit. System Reset After resetting, the 6182 Computer begins the Power On Self Test (POST).
  • Page 63: Chapter Objectives

    • Windows CE architecture • Windows CE programs • Using Windows CE • Control Panel applications • 6182 Computer memory usage The Windows CE operating system from Microsoft is designed to Windows CE Architecture provide a portable, scalable, real-time operating system for embedded devices.
  • Page 64: 6182 Standard Windows Ce Programs

    HPC products. There are no hardware standards for embedded industrial devices. The 6182 Computer was designed as a slight superset of the HPC standard, so third-party HPC applications that have been compiled for the MIPS RISC processor may run on the 6182.
  • Page 65: Using Windows Ce

    If the application program literature does not specifically identify the 6182 Computer as a compatible hardware platform, take caution if trying to install and run it on the 6182 platform. While the program may operate on the MIPS processor, there could be conflicts on the 6182 Computer.
  • Page 66 A single-click on the Show Desktop button (far right side of taskbar) minimizes all open windows and displays the 6182 Computer Desktop. You can close an application by clicking with the right mouse button on its taskbar button and choosing Close.
  • Page 67 Computer. You can alternately double-click the My Computer icon on the Desktop to open the Windows Explorer program. Windows Explorer allows you to browse and manipulate the 6182 files and folders. The Edit menu allows you to move files from one location to another using the Copy or Cut and Paste commands.
  • Page 68: Control Panel Applications

    LED, and viewing the event log. Watchdog Timer Starting or stopping the software watchdog timer. The 6182 Computer has four internal memory areas. These are: 6182 Memory Usage • Boot flash ROM • Disk-On-Chip flash ROM (32MB typical)
  • Page 69 Disk-On-Chip Flash ROM The 6182 Disk-On-Chip (DOC) flash ROM is the main storage memory on the 6182 Computer. The Windows CE operating system is stored in a protected segment of the DOC flash ROM. User applications are also stored on the DOC. Upon power-up, the operating system and any auto- start applications are transferred from the DOC to dynamic RAM, where they are executed.
  • Page 70 RAM using a specialized API. Flash Memory PC Cards The 6182 memory can be expanded using a non-volatile flash memory PC card. When a flash memory card is installed, a new StorageCard2 or StorageCard3 icon is displayed under My Computer, and files in the memory card can be manipulated using the Windows Explorer program.
  • Page 71: Chapter Objectives

    • Keypad operation • Keypad layout • Configuring the Keypad application The 7.7 in. and 12.1 in. display versions of the 6182 Computer are Keypad Operation available with a front bezel keypad. This keypad provides an operator interface to the 6182 Computer. The 6182 keypad operates like an external PC keyboard, sending key press and key release information to the Windows CE operating system.
  • Page 72 Enter key CTRL Control key Alternate key Escape key |← →| (tab) Tab key |← (back tab) →| Windows key ← Backspace key Delete key SHIFT Shift key SPACE Space key Left-arrow key Up-arrow key Right-arrow key Down-arrow key Publication 6182-UM001B-EN-P...
  • Page 73 The default key configurations are listed below. The key identifier represents the factory-shipped legend strip characters. Table O Function Key (F-Key) Keypad Functions 7.7 in. Key Default 12.1 in. Key Default left Shift + F1 left Shift + F2 Publication 6182-UM001B-EN-P...
  • Page 74 Shift + F8 Specialized Keypad Functionality The 6182 keypad has unique user-configurable functionality to enhance its use in industrial control applications. Configuring the 6182 keypad functionality is done using the Keypad application in the Windows CE Control Panel. Repeat Mode Repeat mode is selected using the Repeat tab on the Control Panel Keypad application.
  • Page 75 Note: Rockwell Automation is developing a Keypad Configuration Utility (KCU) for the 6182 Computer to generate keypad configuration files that can be downloaded to the 6182. Contact your Allen-Bradley distributor or Rockwell Automation for information on availability.
  • Page 76: Setting Up The Keypad

    9–6 Keypad Operation You configure the 6182 Computer keypad using the Keypad application Setting Up the Keypad in the Windows CE Control Panel. To change the keypad operation: 1. To start the Keypad application, select Start-Settings-Control Panel. Select or double-click on the Keypad icon.
  • Page 77 Multi-Key Lockout Enable checkbox. • To enable multi-key lockout with abort for all programmable (blue) keys, select the Multi-Key Lockout Enable with Abort checkbox. 4. Press Enter or click the OK button to save the settings and exit. Publication 6182-UM001B-EN-P...
  • Page 78 9–8 Keypad Operation Publication 6182-UM001B-EN-P...
  • Page 79: Chapter Objectives

    SWHU 'LVSOD\ 6H 'LVSOD\ 6HW W WLQJV WLQJV This chapter describes how to use the 6182 Display application to Chapter Objectives control the appearance of the Desktop and application windows in Windows CE, and to adjust the display. You configure the 6182 Computer display using the Display application Setting Up the Display in the Windows CE Control Panel.
  • Page 80 Windows CE Desktop. 3. On the Appearance tab, change the color scheme used for Windows CE. 4. On the Backlight tab, specify the length of time after which the 6182 Computer turns off the backlight when it is not needed. Publication 6182-UM001B-EN-P...
  • Page 81 5. On the CRT Video Mode tab, specify the video resolution and refresh rate for an external monitor connected to the 6182 Computer. For versions of the 6182 with an integral display, the external video is fixed to the resolution on the internal LCD panel.
  • Page 82 10–4 Display Settings Publication 6182-UM001B-EN-P...
  • Page 83: Chapter Objectives

    7 7 RX RXF F KVF KVFU U HHQ &DOLE HHQ &DOLEU U DWLRQ DWLRQ This chapter describes how to use the 6182 Touchscreen application to Chapter Objectives calibrate the 6182 Computer touchscreen. The 6182 touchscreen is factory-calibrated. However, it may be...
  • Page 84 1. On the Double-Tap tab, tap twice quickly on the grid pattern on the window to perform a double-tap. 2. Double-tap the second icon to test the double-tap speed and accuracy. 3. Press Enter or click the OK button to save the settings and Exit. Publication 6182-UM001B-EN-P...
  • Page 85 1. On the Cursor tab, clear the Enable Cursor checkbox to disable the mouse and remove the mouse cursor. 2. Press Enter or click the OK button to save the settings and Exit. You must turn off power to the 6182 Computer for this setting to take effect. Publication 6182-UM001B-EN-P...
  • Page 86 11–4 Touchscreen Calibration Publication 6182-UM001B-EN-P...
  • Page 87: Chapter Objective

    &K &KD D SWHU SWHU +D +DU U G G Z Z D D UH UH 0RQLWRU 0RQLWRU This chapter describes how to use the 6182 Hardware Monitor Chapter Objective application to do the following: • Monitor the internal bus voltages and temperature •...
  • Page 88: Using The Hardware Monitor

    Panel. Select or double-click on the Hardware Monitor icon. 2. Select the Voltage and Temp tab to view the 6182 internal bus voltages, internal battery voltage (battery is for the clock/calendar and 128KB battery-backed SRAM), and the internal temperature.
  • Page 89 3. Select the Hardware Monitor tab to enable or disable the 6182 Hardware Monitor system software. Start the Hardware Monitor system software by clicking on the box to Enable, and clicking OK.
  • Page 90 12–4 Hardware Monitor Publication 6182-UM001B-EN-P...
  • Page 91: Chapter Objective

    This chapter describes how to use the 6182 watchdog timer to Chapter Objective automatically reset the 6182 Computer in case of system lockup. The 6182 Computer has a built-in hardware timer that can be used to Watchdog Functionality detect if the computer's processor locks up. To accomplish this, a software application is setup to restart the watchdog timer at regular intervals.
  • Page 92: Using The Watchdog Timer System Software

    13–2 Watchdog Timer The 6182 watchdog feature consists of a system software application and Using the Watchdog a Control Panel user interface. Timer System Software Setting the Watchdog Interval The watchdog application allows you to specify the amount of time that can elapse before the system is reset.
  • Page 93 1. To disable the watchdog timer, select Start-Settings-Control Panel. Select or double-click on the Watchdog icon. 2. On the Watchdog Properties dialog box, clear the Enable check box. 3. Restart the 6182 Computer, and the watchdog timer application is disabled. Publication 6182-UM001B-EN-P...
  • Page 94 13–4 Watchdog Timer Publication 6182-UM001B-EN-P...
  • Page 95: Chapter Objectives

    Ethernet connection or the serial connection. This chapter’s topics include: • Setting up Ethernet communications • Setting up serial communications Setting up the 6182 Computer to communicate over an Ethernet network Setting Up Ethernet consists of two steps: Communications •...
  • Page 96 Exit. Communications Configuration for Ethernet Once you have configured the Ethernet settings for your network, you must set the communications option for the 6182 to use the Ethernet connection and you must identify the host PC. Note: To complete this process, you must know the IP address and host name that identifies the host PC on the network.
  • Page 97 1. To set up 6182 host communications, select Start-Settings-Control Panel. Select or double-click on the Communications icon. 2. On the Device Name tab, enter the Device Name for the 6182 Computer. Optionally enter a description in the Device Description field. This information is used to identify the 6182 Computer to the host PC.
  • Page 98: Setting Up Serial Communications

    Properties dialog to save the settings and Exit. For information on connecting to the host PC, refer to Chapter 15, Managing User Applications. Setting up the 6182 Computer to communicate over a serial port consists Setting Up Serial of two steps: Communications •...
  • Page 99 14–5 Remote Networking Connection If you need to connect the 6182 Computer directly to a host PC using the serial port, you must first set up a remote networking connection. To set up a remote networking connection for serial communications: 1.
  • Page 100 14–6 Communications Configuration field. This information is used to identify the 6182 Computer to the host PC. 3. On the PC Connection tab, select the Change button. 4. Select the name of the remote networking connection you created previously in the Connection Method field. You do not need to specify a name or IP address on this tab.
  • Page 101: Chapter Objectives

    For detailed information on ActiveSync features, read the ActiveSync Help information once the program is installed. To install Microsoft ActiveSync on a desktop PC: 1. Connect the 6182 Computer to a desktop PC serial port using a null modem cable (6189-2NMCBL). Note:...
  • Page 102 2. Check that the COM2 port is available. Select Next to try another search for a mobile device on a serial port. 3. Ensure that the serial cable is connected between the 6182 COM2 port and the desktop PC serial port.
  • Page 103: Installing/Removing Applications On The 6182 Computer

    • ActiveSync can be used to transfer a software application file from the desktop PC to the 6182 Computer. Once loaded, the application file can then be run on the 6182 Computer to install and register it with the 6182 Windows CE operating system.
  • Page 104: Transferring Files To And From The 6182 Computer

    6182. Failure to properly uninstall an application program may affect the Windows CE registry and cause unstable operation. There are at least three methods to transfer files to and from the 6182 Transferring Files To and Computer.
  • Page 105 3. Install the PC card into either 6182 PC card slot. 4. Power up the 6182 Computer with the memory card installed. At start-up, if the 6182 boot loader detects a flash memory card in either PC card slot, it checks that memory card for a FAT-formatted file named RAC6182.bin.
  • Page 106 4. Execute the LocalOSUpdate program using Run command on the Start Menu on the 6182 Computer. You must type in the entire line below in the Run command box. Syntax is important. Enter the actual operating system file name in place of <filename.bin>, and press the OK button to start the update routine.
  • Page 107 Managing User Applications 15–7 6182 Storage Card Files The 6182 Computer stores all its persistent system and user files under the \Storage Card folder on My Computer. Care should be taken not to delete important system files. The following shows the factory-default file structure for the \Storage Card folder.
  • Page 108 The 6182 Applications and Accessories CDROM contains copies of the following 6182 files: • kh.dll • RAC6182.cpl • HWMonitor.exe • Watchdog.exe • operating system files <name.bin> If you need to reload these files onto the 6182 Computer, store the files in the appropriate folders listed above. Publication 6182-UM001B-EN-P...
  • Page 109: Chapter Objectives

    • power on self test (POST) error messages • general error and information messages • resetting the Windows CE registry The 6182 Computer monitors internal system voltages and the internal Hardware Diagnostics product temperature. If either of these diagnostic parameters fall out of...
  • Page 110: Troubleshooting Check Lists

    Check all connections including any add-in cards. Check that the memory module (DIMM) is fully installed. √ Although the 6182 Computer has a regulated and protected power supply, a transient voltage in the power line or peripheral cable may cause a flickering display, unexpected reboots, or a locked up system.
  • Page 111 6182 Computer LCD display is 640x480 (VGA) resolution. The 12.1-in. display is 800x600 (SVGA) resolution. √ If using the integrated display, open the 6182 chassis and check the cable connections between the computer chassis and front bezel assembly. If characters are not displayed on an external monitor: √...
  • Page 112: Resetting The Windows Ce Registry

    This may be required if an application damages the registry CE Registry information and the 6182 will no longer boot. Jumper J2 on the 6182 CPU board is used to boot the 6182 Computer into debug mode, which will load the factory-default Windows CE registry.
  • Page 113 8. Follow the procedures on Page 4-2 to close the computer chassis. 9. On the next power-up, the 6182 Computer boots in normal mode and uses the factory default registry information, stored in the boot block flash memory.
  • Page 114 16–6 System Troubleshooting Publication 6182-UM001B-EN-P...
  • Page 115: Chapter Objectives

    ATTENTION: Use of abrasive cleansers or solvents may damage the display window. Do not scrub or use brushes. 1. Disconnect power from the 6182 Computer at the power source. 2. Using a clean sponge or a soft cloth, clean the display with a mild soap or detergent.
  • Page 116: Replacing The Battery

    RAM and clock for a minimum of 4 hours, up to a maximum of 8 hours based on battery age and 6182 operation. It also maintains the RAM and clock setting while the battery is removed and replaced. Power down the 6182 Computer before changing the battery.
  • Page 117: Replacement Parts

    Maintenance 17–3 5. Power cycle the 6182 and verify that all 6182-specific Control Panel applications are loaded. 6. Reload any application programs using the vendor-supplied backup files. Make sure that these programs are compatible with the 6182 operating system version, especially if you have reloaded the Windows CE operating system.
  • Page 118 7.7 in. bezel legend strip kit (1 set of 3 strips) 6189-2KEYKIT8 12.1 in. bezel legend strip kit (1 set of 3 strips) 6189-2KEYKIT12 7.7 in. bezel cables (1 set) 6189-2CBL8 12.1 in. bezel cables (1 set) 6189-2CBL12 Publication 6182-UM001B-EN-P...
  • Page 119 $ $ SSHQGL[ SSHQGL[ 6SHFLILF 6SHFLILFD D WLRQV WLRQV 7.7 in. Display Type Dual Scan Color Super Twisted Numatic (STN) LCD Nominal Display Area Horizontal 6.2 in (157 mm) Vertical 4.6 in (118 mm) Viewing Angle Horizontal (typical) +/- 50 degrees Vertical (typical) +50/-30 degrees Resolution...
  • Page 120 Electrical (AC Option) Line Voltage 85 to 132VAC, 170 to 264VAC autoranging Line Frequency 47-63Hz Ground Leakage 1.0 uA max at 1.5KVDC Power Consumption 45/55VA (0.4A @ 120Vrms, 0.25A @ 240Vrms) Power Dissipation 16W typical (no add-in cards) 24W maximum Publication 6182-UM001B-EN-P...
  • Page 121 UL 1604 Listed UL/C-UL Industrial Flat Panel Monitor UL 1950 Recognized Component, C-UL 950 Recognized Component LVD (73/23/EEC) EN 60950 EMC (89/336/EEC) EN 50081-2: 1993 EN 50082-2: 1995 EN 55022: 1998 Class A EN 55024: 1998 EN 61326: 1998 EN 61000-3-2: 1995 EN 61000-3-3: 1995 Publication 6182-UM001B-EN-P...
  • Page 122 A–4 Specifications Publication 6182-UM001B-EN-P...
  • Page 123: Processor Board Specifications

    The 6182 Computer contains a boot ROM that contains the basic Boot Code Information routines required to start up the 6182 computer and load the Windows CE operating system from the DOC flash ROM into the computer DRAM. The boot code can be field upgraded coincident with an...
  • Page 124 B–2 Processor Board Specifications Publication 6182-UM001B-EN-P...
  • Page 125: Parallel Port Printers

    The following printers have been tested and are known to work satisfactorily with the 6182 Computer: • HP LaserJet 5 • HP LaserJet 2100 • HP DeskJet 1600CN The following PC cards are compatible with the 6182 Computer: PC Cards • M-Systems ATA Flash PC Card 2000 •...
  • Page 126 C–2 6182 Compatible Devices Publication 6182-UM001B-EN-P...
  • Page 127: Com2 Rs232 Communications

    $ $ SSHQGL[ SSHQGL[   3 3 RLQW RLQW  WR WR3 3 RL RLQ Q W W &RPPXQLF &RPPXQLFD D WLRQV WLRQV The following table defines the wiring needed to the serial COM2 RS232 communication (COM2) cable. This cable is needed to transfer debug Communications output to a host computer or perform data exchange via Microsoft ActiveSync.
  • Page 128 D–2 6182 Point-to-Point Communications Publication 6182-UM001B-EN-P...
  • Page 129 12.1 in. version with keypad, dimensions, 2-4 Backlight tubes, installing or removing, 5-1 12.1 in. version with touchscreen, dimensions, 2-5 Backlight tubes,installing or removing, 5-8 6182 Computer Battery, replacing, 17-2 communications settings, 14-1 compatible devices, C-1 connecting external devices, 3-1...
  • Page 130 Network connections, 3-4 Non-display version, dimensions, 2-6 Keyboard connections, 3-3 Keypad configuration, 9-7 layout, 9-1 Operator access, 7-1 legend strips, 5-9 operation, 9-1 Keypad legend strips Panel mounting, 2-7 installing or removing, 5-1 Parallel device connections, 3-6 Parts, 17-3 Publication 6182-UM001B-EN-P...
  • Page 131 PC cards, adding or removing, 4-1 PC Link application, 8-2 PCI add-in cards, adding or removing, 4-1 Versions of 6182 Computers, 1-1. See also 7.7 in. display version, 12.1 in. display version, Non- PCMCIA cards. See PC cards display version...
  • Page 132 I–4 Index Publication 6182-UM001B-EN-P...
  • Page 134 Rockwell Automation Asia Pacific Headquarters, 27/F Citicorp Centre, 18 Whitfield Road, Causeway Bay, Hong Kong, Tel: (852) 2887 4788, Fax: (852) 2508 1846 World Wide Web: http://www.ab.com 998081-020 Publication 6182-UM001B-EN-P Copyright 2001 Rockwell Automation Corporation. All rights reserved. Printed in USA.

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