Alto-Shaam 1000-MR2-1 Installation, Operation And Maintenance Manual
Alto-Shaam 1000-MR2-1 Installation, Operation And Maintenance Manual

Alto-Shaam 1000-MR2-1 Installation, Operation And Maintenance Manual

Mobile refrigerated cart
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W164 N9221 Water Street • P.O. Box 450
Menomonee Falls, Wisconsin 53052-0450 U.S.A.
PHONE: 262.251.3800 • 800.558.8744 U.S.A. / CANADA
FAX: 262.251.7067 • 800.329.8744 U.S.A. ONLY
www.alto-shaam.com
Printed In U.S.A.
1000-MR2-1
1000-MR2-2
Mobile Refrigerated Cart
1000-MR2-1
1000-MR2-2
• Installation
• Operation
• Maintenance
Consult instructions
for operation and use.
MN-36246 (Rev. 4) • 03/17

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Summary of Contents for Alto-Shaam 1000-MR2-1

  • Page 1 Mobile Refrigerated Cart 1000-MR2-1 1000-MR2-2 1000-MR2-1 • Installation • Operation • Maintenance 1000-MR2-2 W164 N9221 Water Street • P.O. Box 450 Menomonee Falls, Wisconsin 53052-0450 U.S.A. PHONE: 262.251.3800 • 800.558.8744 U.S.A. / CANADA FAX: 262.251.7067 • 800.329.8744 U.S.A. ONLY Consult instructions www.alto-shaam.com...
  • Page 2: Table Of Contents

    Table of Contents Delivery ....................3 Transportation Damage and Claims ............4 Unpacking ..................5 Safety Procedures ................6 Installation ..................8 Dimensions ..................9 Electrical Connections ..............11 Operation ..................12 Food Safety ..................17 Cleaning and Preventative Maintenance ........... 18 Troubleshooting ................20 Service .................... 21 Limited Warranty ................
  • Page 3: Delivery

    This manual must be read and understood by all people using or installing the appliance. Contact the Alto-Shaam Tech Team Service Department if you have any questions concerning installation, operation, or maintenance. 1-800-558-8744; servicedept@alto-shaam.com...
  • Page 4: Transportation Damage And Claims

    Alto-Shaam will continue our policy of assisting our receiving area. Do not wait until aft er the appliance is customers in collecting claims which have been properly moved to a storage area.
  • Page 5: Unpacking

    Alto-Shaam of all liability. • Remove all protective plastic fi lm, packaging materials, and accessories from the appliance before connecting electrical power. Store any accessories in a convenient place for future use.
  • Page 6: Safety Procedures

    Operating instructions and warnings must WARNING be read and understood by all operators and users. Alto-Shaam recommends regular staff training to avoid Indicates a hazardous situation that, if not avoided, could the risk of accident or damage to the appliance. Operators result in death or serious injury.
  • Page 7 Children should be supervised to ensure that they do not If your appliance makes an especially loud noise warranty and relieve Alto-Shaam of all liability. play with the appliance. when starting up, shut down the appliance and call a qualifi ed and trained service technician.
  • Page 8: Installation

    Installation WARNING CAUTION Improper installation, alteration, adjustment, service, Appliance and accessories may be cleaning, or maintenance could result in property heavy. To prevent serious injury, always damage, severe injury, or death. use a su icient number of trained and experienced workers when moving or Read and understand the installation, operating and leveling appliance and handling accessories.
  • Page 9: Dimensions

    Dimensions 1000-MR2-1 1450 Product/Pan Capacity Weight Ship 131 kg maximum Standard pallet: 155kg Volume maximum: 228 liters 130kg Wood crate: 191kg Gastronorm 1/1: Shipping dimensions: (L x W x H) Twenty-four (24) 530 mm x 325 mm x 65 mm...
  • Page 10 Dimensions 1000-MR2-2 825 mm 1440 mm Alto-Shaam 1552 mm Weight Product/Pan Capacity Net: 180 kg Ship: 230 kg 181 kg maximum Volume maximum: 456 liters Carton dimensions: (L x W x H) 1605 mm x 975 mm x 1895 mm...
  • Page 11: Electrical Connections

    Do not remove, damage or modify the rating tag. Electrical - 1000-MR2-1 WARNING 50/60 SASO-2203 13A Plug To prevent serious injury, death, or...
  • Page 12: Operation

    TU5S INSTRUCTIONS FOR NAVIGATION Operation Display Display Legend BUTTONS Thermostat output Enter / Confirm Fan output Decrease / Lights Defrost output Increase / Eco mode Eco mode activated Exit / Standby Keyboard unlocked (*) Manual defrost (*) LED off = locked, LED on = unlocked. LED will blink to notify the key detection.
  • Page 13 Operation MENU STRUCTURE Main setpoint Second setpoint System time (minutes / hours) Start and end time for function activation (ECO, Lights) Info submenu MN-36246 • Rev 3 • 03/17 • 1000-MR2 Refrigerated Carts...
  • Page 14 Operation Time and Temperature Guidelines CAUTION To assure quality and safety in chilled processed food handling, it is important to observe the following guidelines. To maintain sanitation control, all foods for quick-chill or quick-freeze processing 1. Prechill refrigerated cart for 30 minutes before must be at a temperature above 140°F adding food.
  • Page 15 Operation Product Covering Portioning and Packaging To maintain sanitation control when loading the 1. During portioning and packaging operations, all refrigerated cart, foods must be above 140°F (60°C) and foods should be maintained at or above 140°F (60°C), should be tightly covered. A tight cover is an important or below 40°F (4°C).
  • Page 16 Operation The following chart of portion sizes and serving capacity per pan is provided as a general reference only. Portion Sizes and Pan Capacities Pan size › 325 mm x 530 mm x 65 mm Servings Food category Serving size per pan Breakfast items: Griddle cakes, waffles, french toast (2 to 3 each)
  • Page 17: Food Safety

    Food Safety Food fl avor and aroma are usually so closely related that it Internal Food Product Temperatures is diffi cult, if not impossible, to separate them. There is also Hot Foods an important, inseparable relationship between cleanliness Danger Zone 40°F to 140°F 4°C to 60°C and food fl avor.
  • Page 18: Cleaning And Preventative Maintenance

    (do not use water to extinguish a grease fire!). Failure to clean the appliance properly invalidates the warranty and relieves Alto-Shaam of all liability. MN-36246 • Rev 3 • 03/17 • 1000-MR2 Refrigerated Carts...
  • Page 19 Cleaning and Preventative Maintenance WARNING WARNING To prevent serious personal injury, death, or To prevent serious injury, death, or property damage, always disconnect the appliance property damage: from the power source before cleaning Do not steam clean, hose down or flood the or servicing.
  • Page 20: Troubleshooting

    Troubleshooting Before looking any further, please check the power supply to the unit and controller temperature setting. Alarms The controller is equipped with internal visual and audio alarms: Press any button on the controller to silence an alarm. Verify that the indicator is lit.
  • Page 21: Service

    Service 1000-MR2-1 Front View with Cover Removed Unit cover support Door switch with magnet CN: SW-36296 DE: SW-36297 Hinge pin CN: PI-36264 DE: PI-36265 Door lock Interior View with Fan Guard Removed Probe CN: PR-36260 DE: PR-36261 Evaporator Evaporator fan...
  • Page 22 Service 1000-MR2-1 Back View with Panel Removed Fan blade CN: WN-36286 DE: WN-36287 Fan motor Drain hose CN: MO-36288 DE: MO-36289 Compressor CN: PR-36284 Capilliary DE: PR-36285 CN: TU-36306 Vaporizer tray DE: TU-36307 and discharge Controller assembly/ CN: TY-36313 Electrical connections...
  • Page 23 Service 1000-MR2-2 - Spare parts Part number Description Picture for reference RE-37622 Compressor SC15G Fan Blade 10 inch WH-36287 22 Deg Aluminium Fan Guard GD-36304 (Grid Metal Chrome) 10" (240mm) CN: MO-36288 Motor Condenser Fan DE: MO-36289 10 Watt EBM PAPST Control Panel Assembly CC-37616 with BD1-28 Controller...
  • Page 24 Service 1000-MR2-2 - Spare parts, continued Part number Description Picture for reference Hinge Pin 601/1401 CN: PI-36264 Cabinets 7.3 mm Shank DE: PI-36265 10mm Shoulder CN: CB-36270 Helicoil Cable/Curly DE: CB-36271 2-3 Mtr Schraeder Valve FT-36681 Access fitting 1/4 x 50mm Tail Heater Cable 5.8 Mtr CB-37620...
  • Page 25 Service 1000-MR2-2 - Spare parts, continued Part number Description Picture for reference Condenser Cabinets PTT26203 3x11x264 7.2mm Evaporator 3x5x500 06.009.01.003 3/8" Tubing Coil Vap Serpentine PTT26216 Copper 5/16" for Cabinets/Counters Vaporisor Tray PTT26217 Plastic 1.9L 258x136x60.5mm MN-36246 • Rev 3 • 03/17 • 1000-MR2 Refrigerated Carts...
  • Page 26 Service 1000-MR2-1 MN-36246 • Rev 3 • 03/17 • 1000-MR2 Refrigerated Carts...
  • Page 27 Service 1000-MR2-2 M1: Compressor M2: Condenser fan M3: Evaporator fan R1: Defrost heating tube R2: Heating wire D1: Gate controlled switch F1: Thermostat T1: Cabinet probe T2: Defrost probe T3: Condenser probe LAE: Electronic thermostat V1: Magnetic valve Power supply: 1Kw/220V/50Hz MN-36246 •...
  • Page 28: Limited Warranty

    This warranty is exclusive and is in lieu of all other warranties, express or implied, including the implied warranties of merchantability and fi tness for a particular purpose. In no event shall Alto-Shaam be liable for loss of use, loss of revenue or profi t, or loss of product, or for any indirect, special, incidental, or consequential damages.

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1000-mr2-2

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