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Summary of Contents for Kollmorgen Seidel 60WKS Series
- Page 1 Analog Servo Amplifier Series 60WKS Assembly / Installation / Commissioning Edition 12/99...
- Page 2 Previous editions Edition Comments 10 / 87 First edition 12 / 87 Corrections 03 / 89 Corrections 08 / 89 New layout, completely produced with DTP, significant additions for Installation etc. 11 / 90 New layout, corrections, transformer specification added 04 / 92 Corrections 01 / 93...
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Page 3: Table Of Contents
Kollmorgen Series 60WKS 12.99 Contents Diagram Page Contents ..........A Safety instructions . -
Page 4: Contents
Series 60WKS Kollmorgen 12.99 Contents Diagram Page Functions and Options III.1 Important notes ............. . . III-1 III.2 Description of the functions . - Page 5 Kollmorgen Series 60WKS 12.99 Contents Diagram Page Peripheral equipment IV.1 Isolation transformers ............IV-1 - E.4.927.4/1 IV.1.1 Dimensions and connections of the isolation transformers .
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Page 6: Safety Instructions
Series 60WKS Kollmorgen 12.99 Safety instructions Safety instructions Warning signs : you must observe the important instructions in the text, which are indicated by the following symbols : hazard from electricity general warning and its effects general instructions Only properly qualified personnel are permitted to perform activities such as transport, installation, commissioning and maintenance. -
Page 7: Directives And Standards
Kollmorgen Series 60WKS 12.99 Directives and standards / CE-conformance Directives and standards Servo amplifiers are components which are intended to be incorporated into electrical machines and plant. When the servo amplifiers are built into machines or plant, the intended operation is forbidden until it has been shown that the machine or plant fulfills the requirements of the EC Directive on Machines (89/392/EEC), the EC Directive on EMC (89/336/EEC) and the EC Low-Voltage Directive (73/23/EEC). - Page 8 Series 60WKS Kollmorgen 12.99 This page has been deliberately left blank. Page - F - Directives and standards / CE-conformance...
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Page 9: General
Kollmorgen Series 60WKS 12.99 General Preface This manual describes the installation, commissioning, adjustment and adaptation of the 60WKS-M240/xx-PB (abbeviated 60WKS) servo amplifiers. The manual is divided into 6 chapters : Chapter 1: General Information Chapter 2: Installation and Commissioning Chapter 3: Functions and Options Chapter 4: Peripheral Equipment Chapter 5: Drawings Chapter 6: Appendix with Glossary, Index and Fault-Finding... -
Page 10: Abbreviations Used In This Manual
Series 60WKS Kollmorgen 12.99 - A.4.028.6/10 Abbreviations used in this manual The abbreviations used in this manual are explained in the table below. Abbrev. Meaning Abbrev. Meaning AGND analog ground PELV protected low voltage electromagnetic compatibility programmable logic controller system ready to operate PSTOP limit switch for CW rotation Power supply unit... -
Page 11: Equipment Description 60Wks
1:1-control and ramp generator Function The 60WKS series of servo amplifiers in 240 V technology are set up for driving the SM series of synchronous servo motors with RLG/tacho-feedback and trapezoidal commutation. The power section is implemented as a 3-phase, pulse-width modulated transistor stage. -
Page 12: Function Groups 60Wks
Series 60WKS Kollmorgen 12.99 I.5.1 Function groups 60WKS 3-phase power supply unit with smoothing capacitors Ballast circuit with -w- characteristic Auxiliary supply, to generate the auxiliary voltages from the DC-link voltage (alternatively, an external 24V-supply, Option -24V-) 3-phase output stage for 4-Q operation 2 differential inputs for setpoints, setpoint 2 is adjustable Enable-input Limit-switch inputs (Option -01-) -
Page 13: Block Diagram
Kollmorgen Series 60WKS 12.99 - E.4.927.1/5 Block diagram - E.4.927.1/5 Chapter I General Page I - 5... -
Page 14: Frontal View 60Wks
Series 60WKS Kollmorgen 12.99 - E.4.927.4/18 Frontal view 60WKS - E.4.927.4/18 Page I - 6 General Chapter I... -
Page 15: Technical Data
Kollmorgen Series 60WKS 12.99 Technical Data I.8.1 Technical data for 60WKS-M240/xx-PB Transistorized inverter 60WKS-M240/ Rated data 3-PB 6-PB 12-PB 22-PB 26-PB Rated supply voltage 3 x 60—172 / 50 ... 60Hz +max. 10% Installed load at rated current * rated DC-link voltage Rated output current for 4-Q operation, peak value at standstill Peak output current (max. -
Page 16: Permissible Ambient Conditions, Ventilation, Mounting Position
Series 60WKS Kollmorgen 12.99 I.8.2 Permissible ambient conditions, ventilation, mounting position Transport temperature/humidity see Chapter VI.1 Storage temp./humidity/time see Chapter VI.1 Supply voltage tolerances mains power min. 3 x 60 V AC / max. 3 x 172 V AC + 10 % aux. -
Page 17: Interference Suppression
Kollmorgen Series 60WKS 12.99 Interference suppression If interference occurs in the CNC or the analog or digital path measuring systems, the additional measured listed here may be applied: additional ferrite rings around the motor cables installation of armature chokes (please use the types supplied by us) HF filter in the setpoint output of the CNC (RC of 1 kW / 10 nF) In each case, you will have to try out which measures suffice to eliminate the interference. - Page 18 Series 60WKS Kollmorgen 12.99 This page has been deliberately left blank. Page I - 10 General Chapter I...
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Page 19: Installation And Commissioning
Kollmorgen Series 60WKS 12.99 Installation and Commissioning II.1 Important instructions Check the conformance of the servo amplifier and the motor. Compare the rated voltage and current of the equipment. Implement the wiring according to the wiring diagram in Chapter II.2.3 ff. For correct EMC wiring follow the connection diagrams in Chapter II.2.1. Lay out all cables which carry a high current with an adequate cross-section in accordance with EN 60204. -
Page 20: Ii.2 Installation
Series 60WKS Kollmorgen 12.99 II.2 Installation Only electrically qualified personnel are allowed to install the servo amplifier. The installation procedure is described as an example. Depending on the application of the equipment, a different procedure may be appropriate or necessary. More detailed knowledge can be acquired through our training courses (on request). - Page 21 Kollmorgen Series 60WKS 12.99 The following instructions should help you to follow a sensible installation sequence, without overlooking any important steps. 19"-rack module or compact housing, in a closed switchgear cabinet. Location Observe Chapter I.8.2 . The location must be free from conductive or corrosive substances. Ensure the correct ventilation of the servo amplifier and observe Ventilation the permitted ambient temperature, Chapter I.8.2.
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Page 22: Correct Wiring For 60Wks, General Diagram
Series 60WKS Kollmorgen 12.99 - E.4.927.1/27 II.2.1 - correct wiring for 60WKS, general diagram - E.4.927.1/27 Page II - 4 Installation and Commissioning Chapter II... -
Page 23: Ii.2.2 Module Backplanes F60Wksmb And R60Wksmb
Kollmorgen Series 60WKS 12.99 II.2.2 Module backplanes F60WKSMB and R60WKSMB Types: F60WKSMB for amplifier 60WKS, connections at back R60WKSMB for amplifier 60WKS, connections at front The module backplanes are fixed into the 19"-modules from behind. The amplifiers are pushed into the module casing and plugged into the module backpanels. The electrical signals are made accessible on the backplanes by means of terminals, studs, and plug connectors. -
Page 24: Ii.2.2.2 Connector Assignments For F60Wksmb
Series 60WKS Kollmorgen 12.99 II.2.2.2 Connector assignments for F60WKSMB XST404, 20-pin DIN 41612 Signal- Signal- Combicon-conn. C64-conn. designation direction screen print Setpoint 1+ , ±10 V Input SW 1+ Setpoint 1– , ±10 V Input SW 1- Setpoint 2+ , ±10 V Input SW 2+ Setpoint 2–... -
Page 25: Ii.3 Wiring Diagrams
Kollmorgen Series 60WKS 12.99 - E.4.927.1/8 II.3 Wiring diagrams II.3.1 Recommended wiring (power) for more than one compact housing E.4.927.1/8 See CE-correct wiring for measures to improve EMC Chapter II Installation and Commissioning Page II - 7... -
Page 26: Ii.3.2 Motor Connection
Series 60WKS Kollmorgen 12.99 - E.4.927.1/14 II.3.2 Motor connection - E.4.927.1/14 See CE-correct wiring for measures to improve EMC Page II - 8 Installation and Commissioning Chapter II... -
Page 27: Ii.3.3 Wiring Diagram For 60Wks
Kollmorgen Series 60WKS 12.99 - E.4.927.1/15 II.3.3 Wiring diagram for 60WKS - E.4.927.1/15 Chapter II Installation and Commissioning Page II - 9... -
Page 28: Ii.3.4 Recommended Wiring For 2X60Wks With Sm56
Series 60WKS Kollmorgen 12.99 - E.4.927.1/4 II.3.4 Recommended wiring for 2x60WKS with SM56 ... SM100 - E.4.927.1/4 Page II - 10 Installation and Commissioning Chapter II... -
Page 29: Ii.3.5 Recommended Wiring For Soft Start And Brake
Kollmorgen Series 60WKS 12.99 - E.4.916.1/a II.3.5 Recommended wiring for soft start and brake - E.4.916.1/a Chapter II Installation and Commissioning Page II - 11... -
Page 30: Ii.3.6 Schematic Representation Of The Gnd And Pe Connections
Series 60WKS Kollmorgen 12.99 - A.4.029.1/5 II.3.6 Schematic representation of the GND and PE connections - A.4.029.1/5 LB24/25 Page II - 12 Installation and Commissioning Chapter II... -
Page 31: Ii.4 Commissioning
Kollmorgen Series 60WKS 12.99 II.4 Commissioning II.4.1 Important notes Check that the instructions in Chapter II.1 have been followed A correct step-by-step sequence of commissioning helps you to avoid damage. If you require further information, please contact our applications department. Permitted are: adjustment of the servo amplifier settings on the custom p.c.b., optimization and use of circuit blocks by means of the soldered links... -
Page 32: Ii.4.2 Notes On Commissioning
Series 60WKS Kollmorgen 12.99 II.4.2 Notes on commissioning The commissioning procedure is only described briefly here. Further know-how can be provided in our training courses (on request). In multi-axis systems, commission each servo amplifier individually. Caution ! Check that all live connection components are protected against accidental contact. - Page 33 Kollmorgen Series 60WKS 12.99 The following notes should help you to carry out the commissioning in a sensible sequence, without endangering personnel or machinery. Check the installed wiring against the wiring diagram (transformer and Check installation RLG connections, grounding, motor connection, control signals) Check the equipment –...
- Page 34 Series 60WKS Kollmorgen 12.99 This page has been deliberately left blank. Page II - 16 Installation and Commissioning Chapter II...
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Page 35: Functions And Options
Kollmorgen Series 60WKS 12.99 Functions and Options III.1 Important notes Alterations to the servo amplifier may only be carried out by properly qualified personnel. The setting and optimization of the servo amplifier, and the use of circuit elements by me - ans of the solder links are permitted. -
Page 36: Iii.2.1.3 Digital Control Inputs
Series 60WKS Kollmorgen 12.99 III.2.1.3 Digital control inputs All inputs are isolated and coupled by optocouplers. The ground reference is Digital-GND (DGND, terminal 12). The logic is designed for +24 V / 10 mA (PLC-compatible), with a lo - gic-high level of +12...30 V. If required, control from +15 V (terminal 13) is possible. -
Page 37: Iii.2.2 Output Functions
Kollmorgen Series 60WKS 12.99 III.2.2 Output functions III.2.2.1 Armature current monitor output IDC, terminal 19 The output delivers ±10 V referred to AGND for ± peak instrument current. The output is the average value DC of all three phases, which is approximately proportional to the motor torque. -
Page 38: Iii.2.3 Setting Functions
Series 60WKS Kollmorgen 12.99 III.2.3 Setting functions III.2.3.1 Ramp potentiometer P301 When the Option board -01- is plugged in, the desired rise time for a setpoint step can be adju - sted by potentiometer P301 (effective only for setpoint input 2). With the standard values fitted on the custom board (C306 = 10 nF) the hard left position of P301 corresponds to a rise time of approx. -
Page 39: Iii.2.3.5 Ac-Gain Potentiometer P305
Kollmorgen Series 60WKS 12.99 - E.4.927.4/7 III.2.3.5 AC-gain potentiometer P305 The proportion gain of the PI speed controller can be increased by turing P305 clockwise (the control becomes stiffer). When P305 is hard left, then R307 fixes the gain at about 10. The integral component is fixed by C304 and R307 to 0.1 mF x 100 kW = 10 ms. -
Page 40: Iii.2.3.7 Effective Current Irms , I²T Limit, P307
Series 60WKS Kollmorgen 12.99 III.2.3.7 Effective current I , I²t limit, P307 The servo amplifiers have the capability to deliver the peak instrument current I for a maxi- PEAK mum of 5 sec., after which the current is limited to I , the preset rated current. -
Page 41: Iii.2.4.3 Displays
Kollmorgen Series 60WKS 12.99 - E.4.927.3/1 III.2.4.3 Displays Red/green LEDs for the DC-link voltage [BTB] and common fault [FAULT] The green LED lights up when the DC-link voltage / auxiliary (±15 V) power supply are functioning properly. The controller is operational when the green LED is lit up and the red LED is not lit up. -
Page 42: Iii.3
Series 60WKS Kollmorgen 12.99 - E.4.927.3/1 III.3 Options III.3.1 Option board -01- In order to activate the Option board -01- you must open the solder link LB3 on the amplifier board (accessible from above when the option board is pulled out). The limit switch inputs must always be wired up, even if you only use the ramp generator. -
Page 43: Iii.3.1.4 Option Board -01- , Mounting Position And Component Layout
Kollmorgen Series 60WKS 12.99 - E.4.927.2/12 III.3.1.4 Option board -01- , mounting position and component layout - E.4.927.2/12 Chapter III Functions and Options Page III - 9... -
Page 44: Iii.3.2 Option -24V-, External 24 V Auxiliary Voltage
Series 60WKS Kollmorgen 12.99 III.3.2 Option -24V-, external 24 V auxiliary voltage As delivered, the auxiliary power supply is fed from the DC-link voltage. If Option -24V- is built into the servo amplifier, then the auxiliary supply can be fed from an ex - ternal 24 V DC source. -
Page 45: Iii.4.4 Other Solder Links
Kollmorgen Series 60WKS 12.99 -E.4.927.4/19 III.4.4 Other solder links All other solder links can only be changed by the manufacturer. III.4.5 Layout of the solder links, motherboard 60WKS -E.4.927.4/19 Chapter III Functions and Options Page III - 11... - Page 46 Series 60WKS Kollmorgen 12.99 -E.4.927.4/19 This page has been deliberately left blank. Page III - 12 Functions and Options Chapter III...
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Page 47: Peripheral Equipment
Kollmorgen Series 60WKS 12.99 Peripheral equipment IV.1 Isolation transformers Isolation transformers are required to operate the equipment. The isolation transformers must meet the following specification, in order to ensure that the system operates correctly and that the guarantee conditions are fulfilled. Design: 3-phase isolation transformer, with screen winding to VDE 0550, connected as Y/y or Y/d. -
Page 48: Iv.1.1 Dimensions And Connections Of The Isolation Transformers
Series 60WKS Kollmorgen 12.99 - E.4.927.4/1 IV.1.1 Dimensions and connections of the isolation transformers - E.4.927.4/1 Page IV - 2 Peripheral equipment Chapter IV... -
Page 49: Iv.2 Mains Filter
Kollmorgen Series 60WKS 12.99 - A.4.011.4/26 IV.2 Mains filter Filter dimensioning to the empirical formula: I ³ × Trafo = × Filter Trafo × The table shows possible filter/transformer combinations: Mains Rated voltage Rated filter current Suitable for Calculated I Trafo filter transformer... -
Page 50: Iv.3 Power Supply Unit 56Wk-P240/80-B
Series 60WKS Kollmorgen 12.99 IV.3 Power supply unit 56WK-P240/80-B IV.3.1 PSU description 56WK-P The powerful PSU type 56WK-P240/80-B, with an integral ballast circuit -B- and an external ballast resistor BAR375, is suitable for supplying several servo amplifiers of type 60WKS-M240/xx-P0 (0 = without ballast circuit). continuous rated current pulse load capability with convection cooling... -
Page 51: Iv.3.2 Technical Data 56Wk-P
Kollmorgen Series 60WKS 12.99 IV.3.2 Technical Data 56WK-P Rated data Dim. Power supply 56WK-P240/80-PB Rated mains supply (installation) voltage 3 x 90—172 / 50...60Hz +max. 10 % Rated installed power Rated DC-link voltage Rated output DC current, natural convection Rated output DC current, forced ventilation Peak output current (max. -
Page 52: Iv.3.3 Power Supply Backplane N56Wkmb/Rn56Wkmb
Series 60WKS Kollmorgen 12.99 - E.4.906.4/3 IV.3.3 Power supply backplane N56WKMB/RN56WKMB A drawing of the backplanes can be found in Chapter V.6 . Socket 2 Socket 1 Connector E48-top E48-bottom Signal designation MSTBW3 2-14ace — DC-link voltage +Ucc — 16-26ace, 28ac —... -
Page 53: Iv.3.5 Component Layout Diagram 56Wk-P
Kollmorgen Series 60WKS 12.99 - E.4.906.2/1 IV.3.5 Component layout diagram 56WK-P - E.4.906.2/1 Chapter IV Peripheral equipment Page IV - 7... - Page 54 Series 60WKS Kollmorgen 12.99 - E.4.906.2/1 This page has been deliberately left blank. Page IV - 8 Peripheral equipment Chapter IV...
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Page 55: Drawings
Kollmorgen Series 60WKS 12.99 - A.4.029.1/11 Drawings Wiring example: multi-axis system with power supply - A.4.029.1/11 Chapter V Drawings Page V - 1... -
Page 56: Speed Control Loop 60Ws
Series 60WKS Kollmorgen 12.99 - E.4.927.1/7 Speed control loop 60WS - E.4.927.1/7 Page V - 2 Drawings Chapter V... -
Page 57: Rlg-/Ta Input Circuits For 60Wks
Kollmorgen Series 60WKS 12.99 - E.4.927.1/6 RLG-/TA input circuits for 60WKS - E.4.927.1/6 Chapter V Drawings Page V - 3... -
Page 58: Illustration Of K1.1-L With 60Wks
Series 60WKS Kollmorgen 12.99 - E.4.925.4/26 Illustration of K1.1-L with 60WKS - E.4.925.4/26 Page V - 4 Drawings Chapter V... -
Page 59: Frontal View And Pin Assignments For K1.1-L With 60Wks
Kollmorgen Series 60WKS 12.99 - E.4.927.4/3 Frontal view and pin assignments for K1.1-L with 60WKS - E.4.927.4/3 Chapter V Drawings Page V - 5... -
Page 60: 19"-Rack Module 84Te With 9X60Wks
Series 60WKS Kollmorgen 12.99 - E.4.925.4/23 19"-rack module 84TE with 9x60WKS - E.4.925.4/23 Page V - 6 Drawings Chapter V... -
Page 61: Backplanes F/R60Wksmb, N/Rn56Wkmb
Kollmorgen Series 60WKS 12.99 - E.4.927.4/20 Backplanes F/R60WKSMB, N/RN56WKMB - E.4.927.4/20 Chapter V Drawings Page V - 7... -
Page 62: Custom P.c.b. 60Wks, Form
Series 60WKS Kollmorgen 12.99 - E.4.930.2/0 Custom p.c.b. 60WKS, form - E.4.930.2/0 Page V - 8 Drawings Chapter V... -
Page 63: Appendix
Series 60WKS 12.99 Appendix VI.1 Delivery package, transport, storage, maintenance, disposal Delivery : — servo amplifier from the 60WKS series package — 2 ring cores — installation and commissioning manual for 60WKS — accessories as ordered (backplanes, 19"-rack components) Transport : —... -
Page 64: Vi.2 Fault-Finding
Series 60WKS Kollmorgen 12.99 VI.2 Fault-finding The following table should be seen as a “First-Aid” box. There can be a large number of diffe - rent reasons for the fault which has occurred, depending on the conditions in your system. In multi-axis systems there can be further hidden causes of faults. -
Page 65: Vi.3 Glossary
Kollmorgen Series 60WKS 12.99 VI.3 Glossary AC-gain, P-gain Proportional gain of a control loop Ballast circuit Converts excess regenerative energy from the motor, during braking, into heat in the ballast resistor Common-mode voltage Amplitude of the disturbance which can be eliminated in an analog input Continuous power of the ballast The average power which can be dissipated in the ballast circuit circuit... -
Page 66: Vi.4 Index
Serie 60WKS Kollmorgen 12.99 VI.4 Index neue seite 1:1 ......III-2, III-8 N nameplate ......I-2 NI . - Page 67 Kollmorgen Series 60WKS 12.99 This page has been deliberately left blank. Chapter VI Appendix Page VI - 5...
- Page 68 Ge rm a n y / A ll ema g n e DIGIMATIC M.C.A. s.r.l. Ormhöjgaardvej 12-14 Via f. Turati 21 Kollmorgen Seidel GmbH & Co. KG Verkaufsniederlassung Nord 8700 Horsens 20016 Pero (Mi) Tel.: +45 - 76 26 12 00 Tel.: +39(0)02 - 33 91 04 50...
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Questions and answers
Добрый день. Как добавить мощность на Stober 60WKS - M240/12
To increase power on a Kollmorgen 60WKS-M240/12 servo amplifier, ensure it is supplied by a suitable power supply unit. Use the 56WK-P240/80-B power supply unit, which can deliver up to 90 A with forced ventilation. This PSU is designed to supply multiple servo amplifiers without a ballast circuit (models with index -0 or -P0).
Make sure the cooling (forced ventilation) is active to allow higher current. Also, confirm the system’s simultaneity factor is less than 1 if multiple axes are used, to avoid overloading the PSU.
Do not exceed rated limits of the amplifier or PSU, and verify safe setup values (e.g., AC-GAIN, IPEAK) before operation.
This answer is automatically generated