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Contents Seidel 06/02 D r a w i n g P a g e Contents Interfaces - A.4.031.1/47 III.1 Power supply ..................36 III.1.1 Mains supply connection (X0) .
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Seidel Contents 06/02 D r a w i n g P a g e Contents Extensions / Accessories Option -AS-, restart lock for personal safety............. . 61 V.1.1 Advantages of the -AS- option.
Safety instructions Seidel 06/02 Safety Instructions Only properly qualified personnel are permitted to perform activities such as transport, installation, setup and maintenance. Properly qualified persons are those who are familiar with the transport, assembly, installation, setup and operation of the product, and who have the appropriate qualifications for their job.
Seidel Directives and standards 06/02 European directives and standards Servo amplifiers are components which are intended to be incorporated into electrical plants and machines for industrial use. When the servo amplifiers are built into machines or plants, the intended operation of the amplifier is forbidden until it has been established that the machine or plant fulfills the requirements of the EC Directive on Machines 98/37/EC and the EC Directive on EMC (89/336/EEC).
Abbreviations / symbols Seidel 06/02 Abbreviations used in this manual The abbreviations used in this manual are explained in the table below. Abbrev. Meaning Abbrev Meaning AGND Analog ground Zero pulse Restart Lock, option NSTOP Limit-switch input for CCW rotation (left) BTB/RTO Ready to operate PC-AT...
This manual describes the digital servo amplifiers of the SERVOSTAR 600 series (standard version, 1.5 to 20 Amps nominal current). Note: SERVOSTAR 601 is sold in Europe only In this manual you can find information about: Technical data of the servo amplifiers Chapter I...
General Seidel 06/02 Prescribed use (Use as directed) of the servo amplifier The servo amplifiers are components which are built into electrical equipment or machines, and can only be used as integral components of such equipment. The manufacturer of the machine must generate a hazard analysis for the machine, and take appropriate measures to ensure that unforeseen movements cannot cause injury or damage to any person or property.
Seidel General 06/02 Nameplate The nameplate depicted below is attached to the side of the servo amplifier. The information described below is printed in the individual fields. CONNECT-module Servo amplifier type Serial number and options Customer Service Europe Tel. +49 (0)203 / 9979 0 Italy Tel.
General Seidel 06/02 I.4.2 The digital servo amplifiers of the series SERVOSTAR 600 Servoamplifiers of the SERVOSTAR 640/670 series are described in additional manuals. Standard version 6 current ratings (1.5 A -Europe only- , 3 A , 6 A , 10 A , 14 A, 20 A) three instrument widths : 70 mm for 1.5A up to 10A rated current 100 mm for 14A rated current...
Seidel General 06/02 I.4.4 Digital servo amplifier concept Operation and parameter setting With our user-friendly software for setup through the serial interface of a PC Direct operation by means of two keys on the servo amplifier and a 3-character LED display for status display in case there is no PC available Fully programmable via RS232 interface Power section...
General Seidel 06/02 Connection to different mains supply networks On this page you'll find all possible connection variations to different mains supply networks. An isolating transformer is always required for 400...480V mains networks without earth(ground) and for networks with asymmetrical earth(ground). - A.4.031.1/52 208V with 60Hz only 230...480V with 50Hz or 60Hz...
Seidel General 06/02 Components of a servo system Control / PLC Option -AS- SERVOSTAR 600 24V supply fuses drive contactor terminals motor ® SERVOSTAR 601...620 Installation Manual...
General Seidel 06/02 Grounding system AGND — ground for analog inputs/outputs, internal analog/µC ground DGND — ground for digital inputs/outputs, optically isolated XGND — ground for external 24V aux. voltage, optically and inductively isolated PGND — ground for encoder simulation, RS232, CAN, optically isolated The potential isolation is shown in the block diagram (ð...
Our customer service can help you with the calculation of the regen power which is required. A description of the interface can be found on page 37 . Internal regen resistor 66 W SERVOSTAR 601/603 33 W SERVOSTAR 606-620 External regen resistor...
General Seidel 06/02 I.11 Switch-on and switch-off behavior The diagram below illustrates the correct functional sequence for switching the servo amplifier on and off. DC-link I.11.1 Stop function to EN 60204 (VDE 0113) If a fault occurs (ð p.58) the output stage of the servo amplifier is switched off and the BTB/RTO contact is opened.
Seidel General 06/02 I.11.2 Emergency Stop strategies The Emergency Stop function is defined in EN 60204 (VDE 0113), Para. 9.2.5.4. Implementation of the Emergency Stop function : You can find wiring recommendations in our application note “Stop and Emergency Stop functions with SERVOSTAR 600” Category 0: The controller is switched to “disable”, the electrical supply (400VAC) is disconnected.
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Seidel Installation 06/02 Installation II.1 Important instructions Protect the servo amplifier from impermissible stresses. In particular, do not let any components become bent or any insulation distances altered during transport and handling. Avoid contact with electronic components and contacts. Check the combination of servo amplifier and motor. Compare the rated voltage and current of the units.
Installation Seidel 06/02 II.3 Wiring Only professional staff who are qualified in electrical engineering are allowed to install the servo amplifier. The installation procedure is described as an example. A different procedure may be sensible or necessary, depending on the application of the equipment. We provide further know-how through training courses (on request).
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Seidel Installation 06/02 The following notes should assist you to carry out the installation in a sensible sequence, without overlooking anything important. In a closed switchgear cabinet. Observe page 17 . Site The site must be free from conductive or corrosive materials. For the mounting position in the cabinet ð...
Seidel Installation 06/02 II.3.2 Example of connections for multi-axis system Reference Safety Instructions (ð p.6) and Use As Directed (ð p.10) ! - A.4.031.1/19 SERVOSTAR 600 SERVOSTAR 600 SERVOSTAR 600 ® SERVOSTAR 601...620 Installation Manual...
Seidel Installation 06/02 II.3.4 Notes on connection techniques Please consider our application note “Cables and connectors” II.3.4.1 Shielding connection to the front panel - A.4.029.4/25 Remove the outer covering of the cable and the shielding braid from the cores for the required length. Secure the cores with a cable tie.
Installation Seidel 06/02 II.3.4.2 Technical data for connecting cables Further information on the chemical, mechanical and electrical characteristics of the cables can be obtained from our customer service. Observe the restrictions in the chapter "Conductor cross-sections" on page 17 . Insulation material Sheathing - PUR (polyurethane, code 11Y)
You will find the setup software on the accompanying CD-ROM and at the Danaher Motion web site in the Kollmorgen Seidel download area. With very little effort you can alter parameters and instantly observe the effect on the drive, since there is a continuous (online) connection to the amplifier.
Installation Seidel 06/02 II.4.1.3 Hardware requirements The PC interface (X6, RS232) of the servo amplifier is connected to the serial interface of the PC by a null-modem cable (not a null-modem link cable !) (ð p.50). Connect / disconnect the interface cable only when the supply is switched off for both the PC and the servo amplifier.
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Seidel Interfaces 06/02 Interfaces All important interfaces are shown in this Chapter. The precise location of the connectors and terminals can be seen on page 30. The block diagram below is just an overview. - A.4.031.1/47 ® SERVOSTAR 601...620 Installation Manual...
Seidel Interfaces 06/02 III.2 Motor connection with brake (X9) Lead length £ 25m SERVOSTAR 600 Lead length >25m For lead lengths above 25m the choke box 3YL-20 must be wired into the motor lead, close to the amplifier. SERVOSTAR 600 III.3 External regen resistor (X8) Remove the plug-in link between the terminals X8/1 (-R...
Interfaces Seidel 06/02 III.4 Feedback III.4.1 Resolver connection (X2) Our rotatory servomotors have 2-pole hollow-shaft resolvers built in as a standard. It is possible to connect 2...36-pole resolvers to the SERVOSTAR 600. If lead lengths of more than 100m are planned, please contact our customer service. The thermostat contact in the motor is connected via the resolver cable to the SERVOSTAR 600 and evaluated there.
Seidel Interfaces 06/02 III.4.2 Encoder (X1) As an option, our servomotors can be fit with a single-turn or multiturn sine-cosine encoder. Pre - ferred types are ECN1313 and EQN1325. This encoder is used by the SERVOSTAR 600 as a feedback device for drive tasks which require highly precise positioning or extremely smooth running.
Interfaces Seidel 06/02 III.5 Control signals, monitor signals III.5.1 Analog setpoint inputs (X3) The servo amplifier is equipped with two differential inputs for analog setpoints which are programmable. AGND (X3/1) must always be joined to the CNC-GND of the controls as a ground reference.
Seidel Interfaces 06/02 III.5.2 Monitor outputs (X3) Technical characteristics — Reference ground is analog-GND (AGND, terminal X3/1 and X3/10) — Output resistance : 2.2kW Output voltage ±10V — — Resolution : 10 bit. SERVOSTAR 600 Programmable analog outputs MONITOR 1 / MONITOR 2 The terminals X3/8 (MONITOR 1) or X3/9 (MONITOR 2) can have the following analog signals assigned to them: Standard setting :...
Interfaces Seidel 06/02 III.5.3 Digital control inputs (X3) All digital inputs are electrically isolated through optocouplers. Technical characteristics Reference ground is digital-GND (DGND, terminal X3/18) — — The logic is dimensioned for +24V / 7mA (PLC-compatible) — H-level of +12...36V / 7mA, L-level of 0...7V / 0 mA SERVOSTAR 600 ENABLE input The output stage of the servo amplifier is activated by the enable signal...
Seidel Interfaces 06/02 III.5.4 Digital control outputs (X3) Technical characteristics — Reference ground is digital-GND (DGND, terminal X3/18) — All digital outputs are floating — DIGITAL-OUT1 and 2 : Open-collector, max. 30VDC, 10 mA BTB/RTO : Relay output, max. 30VDC or 42VAC, 0.5A SERVOSTAR 600 Ready-to-operate contact BTB/RTO Operational readiness (terminals X3/2 and X3/3 ) is signalled by a floating relay contact.
Interfaces Seidel 06/02 III.6 Encoder simulations III.6.1 Incremental encoder simulation - A quad B position output (X5) The incremental-encoder interface is part of the package supplied. Select the encoder function ROD (screen page “Encoder”). In the servo amplifier, the position of the motor shaft is calculated from the cyclic-absolute signals of the resolver or encoder.
Seidel Interfaces 06/02 III.6.2 SSI encoder simulation - position output (X5) The SSI interface (synchronous serial absolute-encoder simulation) is part of the delivered pack - age. Select the encoder function SSI (screen page “Encoder”). In the servo amplifier, the position of the motor shaft is calculated from the cyclically absolute signals from the resolver or encoder.
Interfaces Seidel 06/02 III.6.3 Interface for master-slave operation, encoder input This interface can be used to link several SERVOSTAR amplifiers together in master-slave operation. The parameters for the slave amplifiers are set up with the aid of the setup software. The resolution (no.
Seidel Interfaces 06/02 III.6.3.2 Connection to encoders with 24V signal level (X3) This interface can be used to operate the SERVOSTAR as a slave, mastered by an encoder with 24V signal level (master-slave operation). The digital inputs DIGITAL-IN 1 and 2 at connector X3 must be used.
Interfaces Seidel 06/02 III.7 Interface for stepper-motor controls (pulse-direction) This interface can be used to connect the servo amplifier to a third-party stepper-motor controller. The parameters for the servo amplifier are set up with the aid of the setup software (electrical gear- ing).
Seidel Interfaces 06/02 III.7.1 Connection to stepper-motor controller with 5V signal level (X5) This interface can be used to connect the servo amplifier to a stepper-motor controller with 5V sig - nal level. The connector X5 must be used. Edge frequency: 1,5MHz AGND and DGND (connector X3) must be joined together ! SERVOSTAR 600 III.7.2...
Interfaces Seidel 06/02 III.8 RS232 interface, PC connection (X6) The setting of the operating, position control, and motion-block parameters can be carried out with an ordinary commercial PC. Connect the PC interface (X6) of the servo amplifier while the supply to the equipment is switched off via a normal commercial 3-core null-modem cable to a serial interface on the PC.
Seidel Interfaces 06/02 III.9 CANopen Interface (X6) The interface for connection to the CAN bus (default 500 kBaud). The integrated profile is based on the communication profile CANopen DS301 and the drive profile DSP402. The following functions are available in connection with the integrated position controller: Jogging with variable speed, reference traverse (zeroing), start motion task, start direct task, digital setpoint provision, data transmission functions and many others.
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Seidel Setup 06/02 Setup IV.1 Important notes Only professional personnel with extensive knowledge in the fields of electrical/ drive technology are allowed to setup the servo amplifier. The procedure for setup is described as an example. Depending on the application, a different procedure may be sensible or necessary.
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Setup Seidel 06/02 The following instructions should help you to carry out the setup in a sensible order, without any hazards to people or machinery. ð p. 23ff. Disconnect the servo amplifier from the supply. Check installation Inhibit 0V on terminal X3/15 (Enable) Enable signal 24VDC on terminal X4/1, ground on terminal X4/3 Switch on 24V...
Seidel Setup 06/02 IV.2 Parameter setting A default parameter set is loaded into your servo amplifier by the manufacturer. This contains valid and safe parameters for the current and speed controllers. A database for motor parameters is stored in the servo amplifier. During setup you must select the data set for the motor that is connected and store it in the servo amplifier.
Setup Seidel 06/02 IV.2.2 Key operation / LED display In this chapter the two possible operation menus and the use of the keys in the front panel are shown. Normally, the SERVOSTAR 600 only places the standard menu at your disposal. If you want to attend the amplifier via the detailed menu, you must keep the right key pressed while switching on the 24V-supply.
Seidel Setup 06/02 IV.2.2.3 Standard menu structure p.55 the entry will be stored automatically, when you exit the input field. IV.2.2.4 Extended menu structure - A.4.031.3/3 p.55 or p.55 ® SERVOSTAR 601...620 Installation Manual...
Setup Seidel 06/02 IV.3 Error messages Errors which occur are shown in coded form by an error number in the LED display on the front panel. All error messages result in the BTB/RTO contact being opened, and the output stage of the amplifier being switched off (motor loses all torque).
Seidel Setup 06/02 IV.4 Warning messages Faults which occur, but which do not cause a switch-off of the amplifier output stage (BTB/RTO contact remains closed), are indicated in the LED display on the front panel by a coded warning number. Number Designation Explanation...
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Seidel Extensions / Accessories 06/02 Extensions / Accessories Option -AS-, restart lock for personal safety V.1.1 Advantages of the -AS- option A frequently required application task is the protection of personnel against the restarting of drives. This can not be achieved by an electronic inhibit, but must be implemented with mechanical ele - ments (positively driven relay contacts).
Seidel Extensions / Accessories 06/02 V.1.5 Installation / Setup V.1.5.1 Safety instructions Observe "Use as directed" on page 10. The monitoring contacts (KSO1/2) for each amplifier with an -AS- option must be looped into the control circuit. This is vital, so that a malfunction of the internal safety relay or a cable break can be recognized.
Extensions / Accessories Seidel 06/02 V.1.6 Application examples V.1.6.1 Moving single axes or axis-groups in setting-up operation In setting-up operation, people will frequently be within the danger zone of the machinery. Axes will normally be moved under the control of permission switches. An additional switch-off of the unused axes, by means of the restart lock, increases the safety margin and avoids the repeated switching of main contactors or motor contactors.
Extensions / Accessories Seidel 06/02 Expansion card -I/O-14/08- This chapter describes the I/O-expansion card -I/O-14/08-. It only describes the additional features that the expansion card makes available for the SERVOSTAR 600. If you ordered the expansion card together with the servo amplifier, then it will be delivered already inserted into the expansion slot of the servo amplifier and screwed fast.
Seidel Extensions / Accessories 06/02 V.2.4 Position of the connectors - A.4.031.4/42 Coding Plan view of the connectors as built in ® SERVOSTAR 601...620 Installation Manual...
Extensions / Accessories Seidel 06/02 Expansion card -PROFIBUS- This chapter describes the PROFIBUS expansion card for the SERVOSTAR 600. Information on the range of functions and the software protocol can be found in the manual "Communication profile PROFIBUS DP". If you ordered the expansion card together with the servo amplifier, then the expansion card is already fitted and screwed into the slot when the servo amplifier is delivered.
Seidel Extensions / Accessories 06/02 V.3.3 Connection technology Cable selection, cable routing, shielding, bus connector, bus termination and transmission times are all described in the “Installation guidelines for PROFIBUS-DP/”, Order No. 2.111, from PNO, the PROFIBUS User Organization. V.3.4 Connection diagram - A.4.031.1/41 SERVOSTAR 600 ®...
Extensions / Accessories Seidel 06/02 Expansion card -SERCOS- This chapter describes the SERCOS expansion card for SERVOSTAR 600. Information on the range of functions and the software protocol can be found in the manual "IDN Reference Guide SERCOS". If you ordered the expansion card together with the servo amplifier, then the expansion card is already fitted and screwed into the slot when the servo amplifier is delivered.
Seidel Extensions / Accessories 06/02 V.4.3 Light emitting diodes (LEDs) indicates whether SERCOS telegrams are being correctly received. In the final Communi- cation Phase 4 this LED should flicker, since cyclical telegrams are being received. indicates that SERCOS telegrams are being transmitted. In the final Communication Phase 4 this LED should flicker, since cyclical telegrams are being transmitted.
Extensions / Accessories Seidel 06/02 Expansion module -2CAN- Connector X6 of the SERVOSTAR is assigned to the signals for the RS232 interface and the CAN interface. It is therefore not the standard pin assignment for these interfaces, and a special cable is required to be able to use both interfaces simultaneously.
Seidel Extensions / Accessories 06/02 V.5.3 Connection technology Standard shielded cables can be used for the RS232 and CAN interfaces. If the servo amplifier is the last device on the CAN bus, then the switch for the bus ter- mination must be set to ON. Otherwise, the switch must be set to OFF (condition as delivered).
Seidel Extensions / Accessories 06/02 V.6.2 External 24V DC / 20A supply - A.4.012.4/33 Technical data Input voltage 3 x 400VAC ± 10% Input current ca. 1,1A Frequency 50/60Hz Primary fuse none Output voltage 24V ± 1% Max. output current Residual ripple <0,1% Output fuse...
Extensions / Accessories Seidel 06/02 V.6.3 External regen resistor BARxxx Caution: Surface temperature may exceed 200°C. Observe the requested free space. Do not mount to combustible surface - A.4.947.4/22 ® SERVOSTAR 601...620 Installation Manual...
— if the packaging is damaged, check the unit for visible damage. — In this case, inform the shipper and the manufacturer. Packaging : — cardboard box, can be recycled — Dimensions: SERVOSTAR 601-610 (HxWxD) 125x415x350 mm SERVOSTAR 614/620 (HxWxD) 170x415x350 mm — Labelling : nameplate outside at the box Storage : —...
Seidel Appendix 06/02 VI.2 Removing faults/warnings The table below should be regarded as a “First-aid” box. Depending on the conditions in your instal - lation, there may be a wide variety of reasons for the fault. In multi-axis systems there may be fur- ther hidden causes of a fault.
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Appendix Seidel 06/02 measures to remove the cause of Fault possible causes the fault — check wiring F25 message: — wrong cable — check resolver poles (RESPOLES) Commutation error — wrong phasing check motor poles (MPOLES) check offset (MPHASE) F27 message: —...
Seidel Appendix 06/02 VI.3 Glossary Clock Clock signal Common-mode voltage The maximum amplitude of a disturbance (on both inputs) which a differential input can eliminate CONNECT- modules Modules built into the servo amplifier, with integrated position control, which provide special versions of the interface for the connection to the higher-level control Continuous power of regen circuit Mean power which can be dissipated in the regen circuit...
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Appendix Seidel 06/02 P-controller Control loop with purely proportional behavior Phase shift Compensation for the lag between the electromagnetic and magnetic fields in the motor PID-controller Control loop with proportional, integral and differential behavior PID-T2 Filter time constant for the speed controller output Position controller Regulates the difference between the position setpoint and the actual position to 0...
Order numbers In the table below you'll find the order numbers for the servo amplifiers, options and accessories. Type European order number North America order code SERVOSTAR 601 89700 Not available in North America SERVOSTAR 603 89701 S60300-NA (S60301-NA with -AS- option)
S a l e s a n d S e r v i c e We are committed to quality customer service. In order to serve in the most effective way, please contact your local sales representative for assistance. If you are unaware of your local sales representative, please contact us. EUROPE www.DanaherMotion.de Visit the european Danaher Motion web site at...
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