Table Of Contents - Quincy Compressor Industrial Series Instruction Manual

SECTION 1 SECTION 1
SECTION 1 SECTION 1 SECTION 1
Safety First ............................................................................................................................................. 1
Summary of Changes .............................................................................................................................. 3
SECTION 2 SECTION 2 SECTION 2 SECTION 2 SECTION 2
Description & Application ...................................................................................................................... 4
Principles of Compression Cycles .......................................................................................................... 4
Principles of Lubrication Systems ......................................................................................................... 4
Principles of Cooling Systems ................................................................................................................ 5
Principles of Dryers & Filters ................................................................................................................ 5
Specifications .......................................................................................................................................... 6
SECTION 3 SECTION 3 SECTION 3 SECTION 3 SECTION 3
Receiving Delivery .................................................................................................................................. 7
Freight Damage ......................................................................................................................................7
Location ..................................................................................................................................................8
Electrical Supply Requirements ............................................................................................................ 9
Wiring & Piping Schematics ................................................................................................................ 10
Mounting ............................................................................................................................................... 17
System Components ............................................................................................................................. 17
Induction System .................................................................................................................................. 19
Compressed Air Discharge System ...................................................................................................... 19
SECTION 4 SECTION 4 SECTION 4
SECTION 4 SECTION 4
Pre-Starting Checklist ......................................................................................................................... 23
Initial Starting & Operating ................................................................................................................ 24
Daily Starting Checklist ....................................................................................................................... 25
SECTION 5 SECTION 5 SECTION 5
SECTION 5 SECTION 5
Stopping for Maintenance .................................................................................................................... 26
Maintenance Schedule ......................................................................................................................... 26
Maintenance Schedule Checklist Sample ........................................................................................... 26
Lubrication ........................................................................................................................................... 28
Pulley / Sheave Alignment & Belt Tension ......................................................................................... 29
Pressure Switch Adjustment ................................................................................................................ 30
Torquing Cylinder to Head Capscrews ................................................................................................. 31
Pilot Valve Adjustment Instructions .................................................................................................... 32
SECTION 6 SECTION 6 SECTION 6 SECTION 6 SECTION 6
Troubleshooting .................................................................................................................................... 33
SECTION 7 SECTION 7
SECTION 7 SECTION 7 SECTION 7
Decal Locations ..................................................................................................................................... 37
Industrial / Air Master Series
50161-105, March 2008
Contents
ii
SYSTEM DYNAMICS SYSTEM DYNAMICS SYSTEM DYNAMICS SYSTEM DYNAMICS SYSTEM DYNAMICS
ST ST ST ST STAR AR ART-UP & OPERA AR T-UP & OPERA T-UP & OPERATION T-UP & OPERA
AR T-UP & OPERA
MAINTENANCE & LUBRICA MAINTENANCE & LUBRICATION MAINTENANCE & LUBRICA
MAINTENANCE & LUBRICA MAINTENANCE & LUBRICA
TROUBLESHOOTING TROUBLESHOOTING TROUBLESHOOTING TROUBLESHOOTING TROUBLESHOOTING
REFERENCE INFORMA REFERENCE INFORMA
REFERENCE INFORMATION REFERENCE INFORMA REFERENCE INFORMA
3501 Wismann Lane, Quincy Ill. - 62305-3116
SAFETY SAFETY
SAFETY SAFETY SAFETY
INST INST INSTALLA INST INST ALLATION ALLA ALLA ALLA TION TION TION TION
TION TION TION
TION
TION TION TION
TION
TION TION
TION TION
Quincy Compressor