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Silca Omnia Operating Manual

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Omnia
Omnia 650
rpm
Omnia Max
Omnia W Max
Operating Manual
Original Instructions
D442661XA
EN
vers. 3.0

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  • Page 1 Omnia Omnia 650 Omnia Max Omnia W Max Operating Manual Original Instructions D442661XA vers. 3.0...
  • Page 2 This manual has been drawn up by SILCA S.p.A. All rights reserved. No part of this publication can be reproduced or circulated by any means whatsoever (photocopies, microfi lm or other) without the consent of SILCA S.p.A. Edition: June 2016 Printed at Vittorio Veneto by SILCA S.p.A.

  • Page 3: Table Of Contents

    5.5.4 OMNIA/OMNIA 650rpm: standard carriage (bit, double bit and pump keys) ....19 5.5.5 OMNIA MAX / OMNIA W MAX: carriage for bit, double bit and pump keys ....20 5.5.6 OMNIA MAX / OMNIA W MAX: clamp carriage for vertical cuts ........20 5.5.7 OMNIA MAX / OMNIA W MAX: solution with a SINGLE CARRIAGE ......21...
  • Page 4 8.4 Cutting bit keys with rear stop (Omnia MAX / Omnia W MAX) ...........35 8.5 Cutting pump keys ........................36 8.6 Cutting keys with vertical cuts (Omnia MAX/Omnia W MAX carriage) ........37 9 MAINTENANCE ..........................38 9.1 Replacing the carriage ......................38 9.2 Replacing the tracer point ......................38 9.3 Replacing the cutter ........................38...

  • Page 5: Use Of The Manual

    Readers’ characteristics This manual must be read and its contents acquired by those who will use it. The OMNIA key-cutting machine is designed for professional use by adults of either gender in full possession of their physical, sensorial or mental capacities.

  • Page 6: Terminology

    OMNIA / OMNIA 650rpm / OMNIA MAX / OMNIA W MAX Operating Manual TERMINOLOGY For those inexperienced in the subject of keys and key cutting, below is an illustration of the most frequently used terms: Keys with rear stops and keys with vertical cuts:...
  • Page 7 Read the QR code on the machine to connect to useful and constantly updated information relating to key-cutting machine maintenance, useful tips for your OMNIA key-cutting machine and see the continuously evol- ving range of optional accessories.

  • Page 8: General Warnings

    NORMAL USE OMNIA is a key-cutting machine (see chap.1) and must be installed and used according to the rules and specifi cations established by the manufacturer. The OMNIA key-cutting machine is designed for use on business or industrial premises (e.g. hardware shops, key cutting centres, etc...).
  • Page 9 To start the motor (with the machine on) move the carriage slightly towards the cutter and press the motor start button (B). RESIDUAL RISKS No further risks will arise when properly using the OMNIA, OMNIA 650rpm, OMNIA MAX and OMNIA W MAX machines. SAFETY REGULATIONS •...

  • Page 10: Machine Description

    (*) It is advisable to use optional accessories for female bit and double bit keys. Fig.3 OMNIA MAX and OMNIA W MAX are professional key-cutting machines for bit, male and female* double bit keys and pump keys with vertical cuts.

  • Page 11: Omnia / Omnia 650Rpm: Main Working Parts

    OMNIA / OMNIA 650rpm / OMNIA MAX / OMNIA W MAX Operating Manual 1.1 OMNIA / OMNIA 650rpm: main working parts Fig.5 A - ON/OFF switch A1 - power supply socket with fuses B - motor start button C - cutter...

  • Page 12: Omnia Max / Omnia W Max: Main Working Parts

    OMNIA / OMNIA 650rpm / OMNIA MAX / OMNIA W MAX Operating Manual 1.2 OMNIA MAX / OMNIA W MAX: main working parts Fig.7 A - ON/OFF switch A1 - power supply socket with fuses B - motor start button...

  • Page 13: Omnia Max: Clamp Carriage For Vertical Cuts

    OMNIA / OMNIA 650rpm / OMNIA MAX / OMNIA W MAX Operating Manual 1.2.1 OMNIA MAX: Clamp carriage for VERTICAL CUTS Fig.9 1.2.2 OMNIA W MAX: Clamp carriage for VERTICAL CUTS Fig.10 J - fi xed clamp for vertical cuts J1 - mobile clamp for vertical cuts K - fi...

  • Page 14: Main Characteristics

    Anatomical handles and knobs ensure perfect easy hold on the keys in the clamps even with just light pressure when closing them. for vertical cuts Omnia W MAX: the knobs are gauged so that they do not exert too much pressure for Clamps closing (if pressure is toohigh they only idle), which would damage the key and the parts of the clamp (including the knob).
  • Page 15 OMNIA / OMNIA 650rpm / OMNIA MAX / OMNIA W MAX Operating Manual • C LAMP CARRIAGES OMNIA / OMNIA 650rpm Clamps for bit/double bit and pump keys The clamps (M) (M1) comprise two self-centring jaws which ensure perfect hold on the shafts of bit/double bit and pump keys (Fig.3).
  • Page 16 Fig.13 - Clamps for vertical cuts Omnia MAX Fig.14 - Clamps for vertical cuts Omnia W MAX for vertical cuts Omnia W MAX: the knobs are gauged so that they do not exert too much pressure for Clamps closing (if pressure is toohigh they only idle), which would damage the key and the parts of the clamp (including the knob).

  • Page 17: Accessories Provided

    OMNIA / OMNIA 650rpm / OMNIA MAX / OMNIA W MAX Operating Manual 3 ACCESSORIES PROVIDED OMNIA comes with a set of accessories for its operation and maintenance (tools, hex wrenches, fuses) supplied in a special tool kit comprising: allen key 2 mm...

  • Page 18: Technical Data

    Lp(A) = brass 83,7 dB(A) - iron 91,7 dB(A) sound power Lw(A) = iron keys 92,1 dB(A) 4.1 Electrical diagram The main parts of the electrical circuit on the OMNIA key-cutting machine are listed below: 1) Power socket with fuses 2) ON/OFF switch...

  • Page 19: Transport

    The packed machine must be carried manually by 2 (or more) people or with a transpallet truck. 5.1 Packing • The packing used for the OMNIA machines guarantees protection for the machine and all its parts during transport. • The packing comprises a pallet base (b), to which the machine is fi xed, and a cardboard cover (a).

  • Page 20: Unpacking

    OMNIA / OMNIA 650rpm / OMNIA MAX / OMNIA W MAX Operating Manual 5.3 Unpacking 1) Follow the instructions illustrated to remove the carriage fi xing brackets and the carriage from the pallet (2 carriages on Omnia MAX and Omnia W MAX):...
  • Page 21 OMNIA / OMNIA 650rpm / OMNIA MAX / OMNIA W MAX Operating Manual 2) Remove the key-cutting machine from the pallet: Fig.19 NOTE: the complete packing (cardboard, pallet, brackets and screws) should be kept for use whenever the machine is moved.

  • Page 22: Removing The Stop

    OMNIA / OMNIA 650rpm / OMNIA MAX / OMNIA W MAX Operating Manual 5.4 Removing the stop 1) Loosen and remove the screw (E1). 2) Insert the stopper (E3) provided - chap.3) into the hole on the carriage. Fig.21 5.5 Separate parts The parts separate from the machine and separately packed must be installed by the operator as follows: 5.5.1...

  • Page 23: Carriage Levers

    OMNIA / OMNIA 650rpm / OMNIA MAX / OMNIA W MAX Operating Manual 5.5.3 Carriage levers Screw the levers indicated in Fig.24 and Fig.25 all the way in. OMNIA / OMNIA 650rpm OMNIA MAX / OMNIA W MAX Standard carriage...

  • Page 24: Omnia Max / Omnia W Max: Carriage For Bit, Double Bit And Pump Keys

    Operating Manual 5.5.5 OMNIA MAX / OMNIA W MAX: carriage for bit, double bit and pump keys 1) Insert the carriage from left to right in the special groove and take to the end of its run. 2) Lock the carriage with the handle (F).

  • Page 25: Omnia Max / Omnia W Max: Solution With A Single Carriage

    OMNIA / OMNIA 650rpm / OMNIA MAX / OMNIA W MAX Operating Manual 5.5.7 OMNIA MAX / OMNIA W MAX: solution with a SINGLE CARRIAGE Use the connecting plate and screw set provided with the key-cutting machine and follow the instructions below:...

  • Page 26: Removing The Clamp Carriage

    OMNIA / OMNIA 650rpm / OMNIA MAX / OMNIA W MAX Operating Manual 5.6 Removing the clamp carriage OMNIA / OMNIA 650rpm: 1) Turn off the machine. 2) Loosen the handle (F) and pull out the clamp carriage to the right.

  • Page 27: Machine Installation And Preparation

    6.4 Description of work station The machine needs only one operator, who has all the controls at his/her disposal (see chap.1.1 OMNIA / OMNIA 650rpm: main working parts, chap.1.2 OMNIA MAX / OMNIA W MAX: main working parts and chap.1.2.1): 6.5 Connection to the mains...

  • Page 28: Machine Regulation And Utilization

    OMNIA / OMNIA 650rpm / OMNIA MAX / OMNIA W MAX Operating Manual 7 MACHINE REGULATION AND UTILIZATION To get the most out of your key-cutting machine, check gauging periodically. ATTENTION: before regulating the machine, turn it off and remove the plug.

  • Page 29: Using The Tilting Clamp (Carriage For Bit/Double Bit And Pump Keys)

    OMNIA / OMNIA 650rpm / OMNIA MAX / OMNIA W MAX Operating Manual 7.3 Using the tilting clamp (carriage for bit/double bit and pump keys) Fig.34 Use the lever (Q) to lock the right-hand clamp (M1) in the horizontal position for calibration and cutting operations on pump keys and those with a centre stop.

  • Page 30: Checking And Calibration

    The cutting tool on the machine is the part used to cut the key blanks and should be periodically checked and replaced, if necessary. Every time the cutting tool is changed, and during periodical operational tests, check calibration. The OMNIA key-cutting machine requires two types of calibration: AXIS and DEPTH. Fig.36 7.5.1 Axis calibration - carriage for bit, double bit and pump keys Axis calibration is used to adjust the cutting space on the key.

  • Page 31: Axis Calibration - Clamp Carriage For Vertical Cuts (Omnia Max / Omnia W Max)

    Operating Manual 7.5.2 Axis calibration - clamp carriage for vertical cuts (Omnia MAX / Omnia W MAX) If a clamp is replaced or has imperfections the clamp inter-axis for vertical cuts can be adjusted. 1) Turn off the machine and unplug.

  • Page 32: Depth Calibration - Carriage For Bit, Double Bit And Pump Keys

    OMNIA / OMNIA 650rpm / OMNIA MAX / OMNIA W MAX Operating Manual 7.5.3 Depth calibration - Carriage for bit, double bit and pump keys Depth calibration is used to adjust the depths of cuts. Depth calibration should be checked periodically to ensure perfect machine effi ciency, and whenever the cutter or tracer point is replaced.
  • Page 33 OMNIA / OMNIA 650rpm / OMNIA MAX / OMNIA W MAX Operating Manual Fig.43 Turning the ring nut to the RIGHT (clockwise) moves the tracer point towards the operator. Result: LESS DEEP CUTS. Fig.44 Turning the right nut to the LEFT (anticlockwise) moves the tracer point forward.

  • Page 34: Cutting Operations

    OMNIA / OMNIA 650rpm / OMNIA MAX / OMNIA W MAX Operating Manual 8 CUTTING OPERATIONS ATTENTION: for complete safety during the cutting operations, take the following precautions: • Start the motor only after completing the operations on the carriage (securing the keys, etc..)..

  • Page 35: Cutting Bit And Double Bit Keys

    OMNIA / OMNIA 650rpm / OMNIA MAX / OMNIA W MAX Operating Manual 8.1 Cutting bit and double bit keys 1) Use the lever (Q) to lock the right-hand clamp in the horizontal position. 2) Fit the keys into the clamps (original key in the left-hand clamp and key blank in the right-hand clamp) with the bit up against the stop (Y).

  • Page 36: Cutting Short Keys

    OMNIA / OMNIA 650rpm / OMNIA MAX / OMNIA W MAX Operating Manual 8.1.1 Cutting short keys If the keys to be cut are very short and do not touch the stop (Y) proceed as follows, observing the illustration. 1) Use the lever (Q) to lock the right-hand clamp in the horizontal position.

  • Page 37: Cutting Double Female Bit Keys

    Any imprecision between the hole axis and the stem is additional to the normal tolerance for manual cutting. Fig.50 It is advisable to use optional accessories for female bit and double bit keys (see OMNIA, OMNIA 650rpm, OMNIA MAX and OMNIA W MAX Specialist Guide). Copyright Silca 2014...

  • Page 38: Cutting Keys With Centre Stop

    OMNIA / OMNIA 650rpm / OMNIA MAX / OMNIA W MAX Operating Manual 8.3 Cutting keys with centre stop 1) Use the lever (Q) to lock the right-hand clamp in the horizontal position. 2) Loosen the clamp handles slightly to be able to fi t the keys.

  • Page 39: Cutting Bit Keys With Rear Stop (Omnia Max / Omnia W Max)

    8.4 Cutting bit keys with rear stop (Omnia MAX / Omnia W MAX) The Omnia MAX and Omnia W MAX clamp carriage for bit/double bit keys has a pin/gauge set (Z) on the left-hand part of each clamp for positioning keys with rear stops.

  • Page 40: Cutting Pump Keys

    OMNIA / OMNIA 650rpm / OMNIA MAX / OMNIA W MAX Operating Manual 8.5 Cutting pump keys 1) Use the lever (Q) to lock the right-hand clamp in the horizontal position. 2) Fit the original key into the left-hand clamp (M) with the bit up against the lower jaw of the clamp (Fig.55).

  • Page 41: Cutting Keys With Vertical Cuts (Omnia Max/Omnia W Max Carriage)

    OMNIA / OMNIA 650rpm / OMNIA MAX / OMNIA W MAX Operating Manual 8.6 Cutting keys with vertical cuts (Omnia MAX/Omnia W MAX carriage) The keys can be placed with the bit on the left or right, according to the position of the groove to be turned towards the tracer point and cutter.

  • Page 42: Maintenance

    OMNIA / OMNIA 650rpm / OMNIA MAX / OMNIA W MAX Operating Manual 9 MAINTENANCE ATTENTION: for repairs or replacement of parts for maintenance, the ‘CE’ mark is guaranteed only if original spare parts provided by the manufacturer are used.

  • Page 43: Replacing The Cutter

    OMNIA / OMNIA 650rpm / OMNIA MAX / OMNIA W MAX Operating Manual 9.3 Replacing the cutter ATTENTION: turn off the machine and unplug. 1) Remove the carriage (chap.5.6). 2) Slot the locking rod (provided) into the hole of the cutter shaft (Fig.60 and Fig.61).

  • Page 44: Replacing The Fuses

    Fuses must always be replaced with the same amperage and type (rapid or delayed), as indicated in this manual. The OMNIA key-cutting machine has 2 fuses placed in the inlet socket to protect the key-cutting machine from sudden changes in voltage or short circuits.

  • Page 45: Replacing The On/Off Switch

    OMNIA / OMNIA 650rpm / OMNIA MAX / OMNIA W MAX Operating Manual 9.7 Replacing the ON/OFF switch ATTENTION: turn off the machine and unplug. 1) Gain access to the bottom compartment (chap.9.6). 2) Disconnect the 4 connectors (A5) (A6) from the switch, observing their position carefully (Fig.67).

  • Page 46: Replacing The Microswitch

    OMNIA / OMNIA 650rpm / OMNIA MAX / OMNIA W MAX Operating Manual 9.9 Replacing the reset switch ATTENTION: turn off the machine and unplug. 1) Gain access to the bottom compartment (chap.9.6). 2) Loosen the ring nut (A3) and remove the motor start button (B) (Fig.68).

  • Page 47: Replacing The Brush Button

    OMNIA / OMNIA 650rpm / OMNIA MAX / OMNIA W MAX Operating Manual Fig.71 Fig.70 9.11 Replacing the brush button ATTENTION: turn off the machine and unplug. 1) Gain access to the bottom compartment (chap.9.6). 2) Disconnect the 2 push button connectors (U1), observing their position carefully (Fig.72).

  • Page 48: Replacing The Plug/Socket/Fi Lter

    OMNIA / OMNIA 650rpm / OMNIA MAX / OMNIA W MAX Operating Manual 9.12 Replacing the plug/socket/fi lter ATTENTION: turn off the machine and unplug. 1) Loosen the 2 screws (A2). 2) Gain access to the bottom compartment (chap.9.6). 3) Disconnect the 2 connectors (A5) from the ON/OFF switch, loosen the nuts (X3) and (X4) in order to remove the earth wire, and remove the plug (Fig.74).

  • Page 49: Replacing The Lamp Power Box

    OMNIA / OMNIA 650rpm / OMNIA MAX / OMNIA W MAX Operating Manual 9.14 Replacing the lamp power box ATTENTION: turn off the machine and unplug. 1) Gain access to the bottom compartment (chap.9.6). 2) Loosen the 4 low voltage (35V) wire fi xing screws (K5), observing their position carefully.

  • Page 50: Replacing The Plexiglas Shield

    OMNIA / OMNIA 650rpm / OMNIA MAX / OMNIA W MAX Operating Manual Fig.78 9.16 Replacing the Plexiglas shield ATTENTION: turn off the machine and unplug. 1) Remove the top mat. 2) Loosen the 4 screws (S2), remove the 2 screws (S3) and remove the top cover (S1) (Fig.79).

  • Page 51: Replacing The Lamp

    OMNIA / OMNIA 650rpm / OMNIA MAX / OMNIA W MAX Operating Manual Fig.80 9.17 Replacing the lamp ATTENTION: turn off the machine and unplug. 1) Remove the top mat. 2) Loosen the 4 screws (S2), remove the 2 screws (S3) and remove the top cover (S1) (Fig.79).

  • Page 52: Replacing And/Or Tightening The Belt

    OMNIA / OMNIA 650rpm / OMNIA MAX / OMNIA W MAX Operating Manual 9.18 Replacing and/or tightening the belt ATTENTION: turn off the machine and unplug. 1) Remove the top mat. 2) Loosen the 4 screws (S2), remove the 2 screws (S3) and remove the top cover (S1) (Fig.79).

  • Page 53: Replacing The Motor

    OMNIA / OMNIA 650rpm / OMNIA MAX / OMNIA W MAX Operating Manual Fig.84 Fig.85 9.19 Replacing the motor ATTENTION: turn off the machine and unplug. 1) Remove the top mat. 2) Loosen the 4 screws (S2), remove the 2 screws (S3) and remove the top cover (S1) (Fig.79).
  • Page 54 OMNIA / OMNIA 650rpm / OMNIA MAX / OMNIA W MAX Operating Manual Fig.86 Fig.87 Fig.88 Copyright Silca 2014...

  • Page 55: Disposal

    OMNIA / OMNIA 650rpm / OMNIA MAX / OMNIA W MAX Operating Manual 10 DISPOSAL For correct disposal please refer to current standards. INFORMATION FOR USERS OF PROFESSIONAL EQUIPMENT From “Actuation of Directive 2012/19/EU regarding Waste Electrical and Electronic Equipment (WEEE)”...

  • Page 56: Assistance

    11.1 How to request service The guarantee attached to the key-cutting machines ensures free repairs or replacements of faulty parts within 24 months of purchase. All other service calls must be arranged by the customer with Silca or with a Silca service centre.

  • Page 57: Ce Declaration

    EN 60950 – 1 : 2006 + A11 : 2009 + A1 : 2010 + A12 : 2011 EN 62233 : 2008 Standards Claudio Tomasella of the Silca S.p.A. Research & Development Division is authorized to create a Technical File.
  • Page 58 EN 60950 – 1 : 2006 + A11 : 2009 + A1 : 2010 + A12 : 2011 EN 62233 : 2008 Standards Claudio Tomasella of the Silca S.p.A. Research & Development Division is authorized to create a Technical File.
  • Page 59 Phone: +39 0438 9136 Fax +39 0438 913800 E-mail: silca@silca.it www.silca.biz India United Kingdom MINDA SILCA Engineering Ltd. SILCA Ltd. Plot no.37, Toy City, Unit 6 Lloyds Court - Manor Royal GREATER NOIDA (U.P.) - 201308 CRAWLEY RH10 9QU Phone: +91 9871397630/31...

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Omnia w maxOmnia 650rpmOmnia max

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