Vestil TM SERIES Owner's Manual

Vestil TM SERIES Owner's Manual

Tilt master, tilt master straddle

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VESTIL MANUFACTURING CORPORATION
P.O. Box 507., Angola, IN 46703 USA
Phone (260) 665-7586 • Fax (260) 665-1339
E-mail: sales@vestil.com • www.vestil.com
Ergonomic Solutions
Contents
Warnings & Safety Instructions ....................... 1
Replacement Parts .......................................... 1
Receiving Instructions ..................................... 1
Operation Instructions .................................. 2-3
Routine Maintenance & Safety Checks ........... 4
TM Exploded Structural Parts ......................... 5
TM, TMS Bill of Materials ................................ 6
TMS Exploded Structural Parts ........................... 7
WARNINGS & SAFETY INSTRUCTIONS
Ensure that all employees understand and follow the
following.
Read and understand the owner's manual before using or
servicing the Tilt Master.
For battery powered units, review the additional warnings
included in the "Operation Instructions" section of the
manual.
Watch the container carefully when the tilter is in opera-
tion.
Have the caster lock engaged solidly when the tilter is in
operation.
Verify the container (not just the pallet) is fully back
against the fork carriage before tilting.
Be alert of the possibility of parts falling from the container
when it is being tilted.
Before transporting the container, raise the forks slightly.
The load must be removed and the forks fully lowered
before any work is performed on the hydraulic system.
Do not use the Tilt Master if damage or unusual noise is
observed.
Do not perform any modifications to the Tilt Master without
the manufacturer's approval. Failure to receive authoriza-
tion for changes to the equipment could void the warranty.
Maintenance and repairs are to be done only by personnel
qualified to perform the required work.
Do not use brake fluid or jack oils in the hydraulic system.
If oil is needed, use an anti-wear hydraulic oil with a
viscosity grade of 150 SUS at 100° F, (ISO 32 cSt @ 40° ),
or Dexron transmission fluid.
Ensure that safety and warning labels stay in place and
are legible.
Use only replacement parts either supplied or
approved by the manufacturer.
Revised 05-05
A company dedicated to solving ergonomic and material
handling problems since 1955 .
OWNER'S
MANUAL
TILT MASTER & TILT MASTER STRADDLE
MODELS TM / TMS
Electrical Diagrams .......................................... 8
Motor & Transformer Diagrams ........................ 9
Hydraulic Diagrams ........................................ 10
Power Unit's Operation .................................. 11
Modular Power Unit Breakdown - DC ....... 12-13
Modular Power Unit Breakdown - AC ........ 14-15
Troubleshooting ............................................. 16
Safety Label Identification ......................... 17-18
Warranty ......................................................... 19
WHEN ORDERING REPLACEMENT PARTS
We take pride in using quality parts on the equipment we
manufacture. We are not responsible for equipment problems
resulting from the use of unapproved replacement parts.
To order replacement or spare parts for this equipment,
contact the factory.
In any communication with the factory please be prepared to
provide the machine's serial number, which is indicated on the
machine dataplate.
RECEIVING INSTRUCTIONS
Every unit is thoroughly tested and inspected prior to
shipment. However, it is possible that the unit could incur
damage during transit.
Inspect the unit closely when it arrives. If you see evidence
of damage or rough handling to either the packaging or to the
product when it is being unloaded, immediately make a note of
it on the Bill Of Lading!
It is important that you remove the product's packaging upon
its arrival to ensure that there is no concealed damage or to
enable a timely claim with the carrier for freight damage.
Also verify that the product and its specifications are as
ordered.
TM-SERIES Tilt Master
TMS-SERIES Tilt Master
STRADDLE
15-126-121
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Summary of Contents for Vestil TM SERIES

  • Page 1 15-126-121 VESTIL MANUFACTURING CORPORATION P.O. Box 507., Angola, IN 46703 USA Phone (260) 665-7586 • Fax (260) 665-1339 A company dedicated to solving ergonomic and material E-mail: sales@vestil.com • www.vestil.com handling problems since 1955 . Ergonomic Solutions OWNER'S MANUAL TILT MASTER & TILT MASTER STRADDLE...
  • Page 2 OPERATION INSTRUCTIONS – TM, TMS • Ensure that all employees involved in the operation of the Tilt Master model box/basket rotator understand and follow these instructions! The standard model Tilt Master is suitable for use indoors in most industrial locations. It is intended to be used to transport, lift and rotate rigid, sturdy tote boxes or baskets containing nonhazardous materials so that they can be gradually, manually unloaded.
  • Page 3 ADDITIONAL INSTRUCTIONS FOR BATTERY-POWERED UNITS Note: If this product has the 24V powered traction-drive option, consult that option’s information for more specific details regarding the batteries and battery charger. Warning! Working with or near lead acid batteries is dangerous. Batteries contain sulfuric acid and produce explosive gases. A battery explosion could result in loss of eyesight or serious burns.
  • Page 4: Replacement Parts

    ROUTINE MAINTENANCE & SAFETY CHECKS – TM, TMS • Care should be taken to identify all potential hazards and comply with applicable safety procedures before beginning work. The load must be removed and the forks fully lowered before any work is performed on the hydraulic system. •...
  • Page 5 EXPLODED STRUCTURAL PARTS VIEW — TM...
  • Page 6 BILL OF MATERIALS - TM Item No. Description Part No. Qty. Frame weldment 38-514-033 Deck weldment 38-513-006 Cylinder, 3” x 10”, TM-60 99-021-901 Cylinder, 2-1/2” x 10”, TM-40 99-021-906 Cylinder, 2” x 10”, TM-20 99-021-914 Caster, Ø8” x 3” phenolic, swivel PH-8/3-S-SWB-NTP Bolt, 3/4”...
  • Page 7: Manual

    EXPLODED STRUCTURAL PARTS VIEW — TMS...
  • Page 8: Manual

    Mobile Power Unit electrical system diagram, DC configuration (battery powered) Mobile Power Unit electrical system diagram, AC configuration Electrocution hazard: Disconnect the power cord from the energy source BEFORE opening/removing the plastic housing. DO NOT modify the power unit.
  • Page 9: Manual

    MOTOR & TRANSFORMER CONNECTION DIAGRAMS Caution! If the motor voltage is changed, the wire on the control transformer’s primary wire has to be changed to match the new motor voltage also...
  • Page 10: Hydraulic Diagrams

    HYDRAULIC DIAGRAM – LIFT-HOLD-LOWER CIRCUITS Warning: Care should be taken to identify all potential hazards and comply with applicable safety procedures before • beginning work. Fully lower or secure the forks, and ensure that all system pressure and power have been removed, before attempting to work on the electrical or hydraulic systems.
  • Page 11: Power Unit's Operation

    THE POWER UNIT’S OPERATION – TM, TMS The electric / hydraulic pallet tilter utilizes an electric motor directly coupled to a gear-type hydraulic pump to produce the needed fluid pressure and flow to allow the cylinder(s) to perform the work of tilting a container. A hydraulic manifold houses the hydraulic control components, and is bolted directly onto the gear pump.
  • Page 12: Manual

    MODULAR POWER UNIT PARTS BREAKDOWN — DC-1 Note: Motors, cylinders, and pumps can vary by model. Consult the manufacturer to determine the exact part • numbers for these items.
  • Page 13: Manual

    MODULAR POWER UNIT PARTS BREAKDOWN — DC-2 Note: Motors, cylinders, and pumps can vary by model. Consult the manufacturer to determine the exact part • numbers for these items.
  • Page 14: Manual

    MODULAR POWER UNIT PARTS BREAKDOWN — AC-1 Note: Motors, cylinders, and pumps can vary by model. Consult the manufacturer to determine the exact part numbers for these items.
  • Page 15: Manual

    MODULAR POWER UNIT PARTS BREAKDOWN — AC-2 • Note: Motors, cylinders, and pumps can vary by model. Consult the manufacturer to determine the exact part numbers for these items.
  • Page 16: Troubleshooting

    TROUBLESHOOTING GUIDE — TM, TMS Before performing any task, always lower the carriage fully to the floor and disconnect the power supply. Consult the manufacturer for problems not addressed below. * Check the DC notes page for troubleshooting other problems specific to battery-powered units. Possible cause(s): Problem: Action:...
  • Page 17: Safety Label Identification

    ISO 32 / 150 SUS HYDRAULIC OIL OR HIGH-SYNTHETIC TRANSMISSION FLUID ACEITE HIDRAULICO O LIQUIDOS DE TRANSMISION NO SINTETICOS HUILE OU LIQUIDE HYDRAULIQUE NON-SYNTHÉTIQUE Rev. 1003 VESTIL MANUFACTURING CORPORATION • Phone (260) 665-7586 • www.vestil.com Both Sides Both Sides VESTIL MANUFACTURING CORPORATION...
  • Page 18: Safety Label Identification

    ISO 32 / 150 SUS HYDRAULIC OIL OR HIGH-SYNTHETIC TRANSMISSION FLUID ACEITE HIDRAULICO O LIQUIDOS DE TRANSMISION NO SINTETICOS HUILE OU LIQUIDE HYDRAULIQUE NON-SYNTHÉTIQUE Rev. 1003 VESTIL MANUFACTURING CORPORATION • Phone (260) 665-7586 • www.vestil.com Both Sides Both Sides VESTIL MANUFACTURING CORPORATION...
  • Page 19: Warranty

    (you) for warranty service. Who may request service? Only a warrantee may request service. You are a warrantee if you purchased the product from Vestil or from an authorized distributor AND Vestil has been fully paid.

This manual is also suitable for:

Tms series

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