Related Manuals for TYROLIT Hydrostress WSE1621
Summary of Contents for TYROLIT Hydrostress WSE1621
- Page 1 OPERATING INSTRUCTIONS WSE1621 WALL SAW Index 000 Translation of the original instructions 10999155 en / 04.12.2018...
- Page 2 All repairs must be carried out by trained personnel only. Our after-sales service is available to help ensure that your TYROLIT Hydrostress units remain in perfect working order.
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Page 3: Table Of Contents
4.14 Power displays ............. WSE1621 Wall saw... - Page 4 EC Declaration of Conformity ........... Page 4 WSE1621 Wall saw...
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Page 5: Safety
DANGER Electric shock from live cables and connectors. X Switch off the WSE1621 Wall saw before connecting or disconnecting cables. X Ensure the power supply is earthed and fitted with an AC/DC sensitive residual current circuit breaker (FI type B) with a maximum residual current of 30mA. -
Page 6: Signs On The Equipment
What to do in an emergency X Press the EMERGENCY STOP button on the remote controller. The LED indicator light flashes quickly when the EMERGENCY STOP function is activated on the radio remote controller. EMERGENCY STOP Page 6 WSE1621 Wall saw... -
Page 7: Description
3 Electric cable for feed motor 10 Drive motor 4 Electric cable for main motor 11 Diamond saw blade 5 Water hose 12 Blade guard 6 Rail stopper 13 Radio remote controller 7 Rotating rail support WSE1621 Wall saw Page 7... -
Page 8: Main Components Of The Wall Saw Head
7 Connector for saw blade drive motor 17 Feed motor, swivel 8 Grip / lock grip 18 Blade guard uptake 9 Grip for motor 19 Water control valve 10 Feed motor, travel 20 Lock unit Page 8 WSE1621 Wall saw... -
Page 9: Mounting / Removal
Mounting / removal Placing the wall saw on the guide rail Mounting the wall saw If the swivelling handle fails to engage or the wall saw sits too loosely on the guide rail: adjust the guide rollers. WSE1621 Wall saw Page 9... -
Page 10: Adjusting The Guide Rollers
The guide rollers have been set correctly if they can no longer be turned by hand. In order for the machine to travel parallel to the rail, both guide rollers must be adjusted identi- cally. Page 10 WSE1621 Wall saw... -
Page 11: Mounting The Motor
To enable the motor to engage with the coupling, you must be able to turn the blade hub. This is only possible if the diamond saw blade (1) or the quick-release flange (2) is mounted. Mounting the motor 1 Diamond saw blade 2 Quick-release flange WSE1621 Wall saw Page 11... -
Page 12: Securing The Motor
TYROLIT Hydrostress AG Securing the motor DANGER Risk of injury if the motor falls! X When the motor has been mounted, it must be secured. Securing the motor Page 12 WSE1621 Wall saw... -
Page 13: Removing The Motor
TYROLIT Hydrostress AG Removing the motor The motor can be removed without using any tools. Removing the motor WSE1621 Wall saw Page 13... -
Page 14: Mounting The Saw Blade
Mounting the saw blade DANGER Death or serious injury can be caused by an escaping saw blade. X Only use original screws and bolts from TYROLIT Hydrostress AG. DANGER Serious injury can be caused by sudden start-up of the saw blade. - Page 15 Ø 650 mm / Ø 825 mm / Ø 1025 mm / Ø 1200 mm / Ø 1600 mm 9 Tool Size 19 Fork wrench TYROLIT No. 973784 Size 5 Allen key TYROLIT No. 973791 Saw blade fixing for normal cutting WSE1621 Wall saw Page 15...
- Page 16 Saw blade diameters Ø 650 mm / Ø 825 mm / Ø 1025 mm / Ø 1200 mm / Ø 1600 mm 9 Tool Allen key TYROLIT No. 973791 (size 5) Saw blade fixing for flush cutting Page 16 WSE1621 Wall saw...
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Page 17: Mounting The Saw Blade Unit
X Check whether the sleeve and central screw are countersunk. X Tighten the central screw to a torque of 60 Nm. 9 Tool Allen key TYROLIT No. 10980265 Torque wrench TYROLIT No. 10982724 Mounting the saw blade unit WSE1621 Wall saw Page 17... -
Page 18: Removing The Saw Blade Unit
X Lift out the saw blade unit to the top when removing it. Removing the saw blade unit 3.8.1 Removing the saw blade unit Remove the saw blade unit in reverse order to the mounting/assembly process. Page 18 WSE1621 Wall saw... -
Page 19: Blade Guard
Mounting the blade guard X Mount the blade guard according to the instruction leaflet. Mounting/removing the blade guard 3.9.2 Removing the blade guard Remove the blade guard in the reverse order to the mounting/assembly process. WSE1621 Wall saw Page 19... -
Page 20: Connecting The Control Unit
3.10 Connecting the control unit 3.10.1 Establishing the mains, motor and water supply Before starting to use the system, please read the operating instructions supplied with the WSE1621 Control unit. 3.10.2 Mains 9 Connectors/plugs are clean 9 Cables are undamaged 9 The power supply is earthed and fitted with an AC/DC sensitive residual current circuit breaker (FI type B;... - Page 21 TYROLIT Hydrostress AG 3.10.4 Water Wet and dry cutting The WSE1621 Wall saw can be used for wet and dry cutting applications. Wet and dry cutting A Water outlet on the saw blade position: Wet cutting B Water outlet via bypass line...
- Page 22 After using for 5 minutes, a ¼ hour break must be maintained to ensure adequate cooling. The dry cutting method without swivel arm cooling can be used, for example, for cut-offs (if only the last 2-3cm is cut from the concrete). Dry cutting without swivel arm cooling Page 22 WSE1621 Wall saw...
- Page 23 If the blade guard centre section is not mounted, the water will emerge in an uncontrolled manner over the blade guard uptake. Cutting without the blade guard WSE1621 Wall saw Page 23...
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Page 24: Operation
18 USB port USB port 19 Water connection Main motor potentiometer 20 Connection for feed cable Main motor On/Off 21 Water connection Water On/Off 22 Start switch EMERGENCY STOP 23 Connection for main motor cable Feed joystick Page 24 WSE1621 Wall saw... - Page 25 2 Feed motor cable 8 Grip with locking mechanism 3 Drive motor cable for saw blade 9 Quick-release flange 4 Roller locking unit 10 Oil change cover 5 Motor locking mechanism 11 Water connection bypass 6 Motor fuse WSE1621 Wall saw Page 25...
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Page 26: Starting The Wall Saw
TYROLIT Hydrostress AG Starting the wall saw 9 The WSE1621 Control unit is connected to the mains and the water supply. 9 The machine system is connected to the WSE1621 Control unit. (See “Operating instructions - Sawing system”) 9 The remote controller EMERGENCY STOP (11) has been deactivated. -
Page 27: Changing The Frequency Of The Remote Controller
X Press the main motor On/Off switch (9) on the remote controller to position I. – The electric motor starts when the main motor potentiometer is in the max. position. X The WSE1621 Control unit has started up and is ready for operation. Changing the frequency of the remote controller... -
Page 28: Selecting The Mains Power Supply
Selecting the mains power supply The WSE1621 Control unit is preset for a 32 A mains power supply. (32A appears on the display). The mains power supply can be switched to a 16 A setting or an emergency power supply mode (G32A / G16A). -
Page 29: Selecting The Tool Station
When the button is released, the displayed symbol will change. X Pressing the tool selection button (5) for 3 seconds again and then releasing it will result in the WSE1621 Control unit reverting back to the standard tools. WSE1621 Wall saw... -
Page 30: Adjusting The Feed
The feed movements are selected with the joystick (12) and the speed is regulated via the potentiometer (6). Adjusting the feed During the cutting process, the feed speed is automatically supported by an assisted feed. Page 30 WSE1621 Wall saw... -
Page 31: Manually Adjusting The Feed Speed
TYROLIT Hydrostress AG Manually adjusting the feed speed Feed speed 9 The WSE1621 Control unit has been started X Select the required feed speed via the feed potentiometer (6). Locking the feed So that the joystick does not have to be held in position during the travel feed motion, the travel feed can be locked. -
Page 32: Changing The Direction Of Rotation Of The Main Motor
X Press the universal rotary knob/push button (3). – The direction of rotation has been changed and the operating screen is displayed. When the WSE1621 Control unit is restarted, the direction of rotation of the main motor reverts to the default setting. -
Page 33: Switching Off The Wall Saw
Risk of frost damage to the WSE1621 Control unit! X If there is a risk of frost, blow out any water. Only use the EMERGENCY STOP function in an emergency to stop the WSE1621 Wall saw. WSE1621 Wall saw Page 33... -
Page 34: Deactivating The Emergency Stop Function
– The EMERGENCY STOP screen appears on the display. • Main motor On/Off (9). Proceed as follows: X Press the blue reset button (16). – The operating screen appears. X To continue operation, press the green pulse button (13). Page 34 WSE1621 Wall saw... -
Page 35: After Finishing Work
X Disconnect the water hoses from the WSE1621 Wall saw. X Blow out water from all lines. X Clean the WSE1621 Wall saw, the remote controller and the cables by using a damp cloth. Caution Cleaning using high-pressure cleaning equipment is not permitted. -
Page 36: Responding To Displays
4.13 Responding to displays Information regarding how to respond to displays in the vario information and status informa- tion fields can be found in the operating instructions supplied with the WSE1621 Control unit. Responding to displays Display fields A Vario information field B Status information field 4.13.1... - Page 37 Display of power for the feed- and main motor Power display during operation Operation with less than 40% Example: nominal power Operation with 40% to 80% nominal power Motors are operated at 100% Main motor 80% nominal power Feed motor 80% nominal power WSE1621 Wall saw Page 37...
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Page 38: Power Displays
Power displays Display Power supply Action Rechargeable battery: Replace the battery Battery empty 1/ 3 red Rechargeable battery: Keep a fresh battery Low battery level ready 2/ 3 green Rechargeable battery: Fully charged 3/ 3 green Page 38 WSE1621 Wall saw... -
Page 39: Servicing And Maintenance
X Check the water line for cleanliness and leak-tightness X Blowing out water Saw blade X Clean with water X Check for wear Service X To be performed by TYROLIT Hydros- After 100/300/500/700 hours tress AG or an authorised workshop WSE1621 Wall saw Page 39... -
Page 40: Cleaning
X Blow out water until all of the cooling water has been removed. X Remove the pump. The blade guard must be fitted, so that the water can be properly blown out of the lines. Use the TYROLIT purge pump, no.10982667. Blowing out water Page 40 WSE1621 Wall saw... -
Page 41: Replacing The Guide Rollers
X Replace defective guide rollers no.10996593. Lubricating the lock unit Lubricating the lock unit Lubricating grease 1 Treat joints and lock unit with lubricant TYROLIT no. 975061 (spray). 2 Lubricate using a grease gun (EP Grease 2) WSE1621 Wall saw Page 41... -
Page 42: Changing The Gear Oil
Recycling waste TYROLIT Hydrostress power tools are manufactured using a high proportion of recyclable ma- terials. A prerequisite for recycling is proper material separation. In many countries, TYROLIT is already prepared for taking back your used equipment for recycling. Contact TYROLIT customer service or your sales adviser. -
Page 43: Malfunctions
Malfunctions Information regarding system faults and errors that appear on the display of the remote con- troller can be found in the operating instructions supplied with the WSE1621 Control unit, under the section entitled Faults and error displays. Example of an error display:... -
Page 44: Technical Data
TYROLIT Hydrostress AG Technical data Dimensions Measurements in mm Page 44 WSE1621 Wall saw... -
Page 45: Weights
Quick-release flange ST without blade cover 6 countersunk screws M8x16 10.9 reference circle 130 mm Blade cover fixing on blade flange 2 hexagon head screw M12x35 8.8 Cutting depth (saw blade Ø 1600 mm) max. 705 mm WSE1621 Wall saw Page 45... -
Page 46: Overcut Table
Cutting tool with maximum Cutting tool with minimum penetration penetration 5 cm 10 cm 15 cm 20 cm 25 cm 30 cm 35 cm 40 cm 45 cm 50 cm 55 cm 60 cm 65 cm 70 cm Page 46 WSE1621 Wall saw... -
Page 47: Saw Blade Feed Depths
01:53 Worm gear 1:15 Feed Toothed wheel on rail Feed motor, swivel Electric feed motor with gearbox Parameter Value Voltage 36 V Output 150 W Gear reduction 1:66 Worm gear 1:66 Swivel range (swivel arm) 360° WSE1621 Wall saw Page 47... -
Page 48: Noises
(TYROLIT no. 10982366 / 50ml) Grease (lock unit) Penetration 265 to 295 TYROLIT no. 975057 NLGI Universal Spray 250 ml (lock unit) TYROLIT no. 975061 Lubricating grease (travel and swivel gear) Penetration 400 to 430 TYROLIT no. 10999375 NLGI Page 48 WSE1621 Wall saw... -
Page 49: Electrical Data
Storage -20 °C to 50 °C Operation -10°C to 45°C 7.15 Remote controller Remote controller Parameter Value Cable length (optional) 10 m Nominal voltage 24 VDC Protection class IP 65 Weight 1.8 kg Frequency 2.4 GHz 7.16 Name plate Name plate WSE1621 Wall saw Page 49... -
Page 50: Ec Declaration Of Conformity
EN ISO 12100 : 2010 EN 60204 -1 : 2006+A1:2009 EN 61000 -6-2 : 2005 EN 61000 -6-4 : 2007+A1:2011 TYROLIT Hydrostress AG Witzbergstrasse 18 CH-8330 Pfäffikon Switzerland Pfäffikon, 10/04/2018 Pascal Schmid Head of Development Page 50 WSE1621 Wall saw... - Page 51 TYROLIT Hydrostress AG WSE1621 Wall saw Page 51...
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